Intelligent automatic peeling and slicing machine for potato processing
Technical Field
The invention relates to the technical field of agricultural machinery, in particular to an automatic potato peeling and slicing machine.
Background
Potatoes belong to solanaceae perennial herbaceous plants, tubers of the potatoes are edible, the third most important grain crop in the world is only second to wheat and corn, and the potatoes, the wheat, the corn, the rice and the sorghum are called five world crops, two steps of peeling and slicing are required before the potatoes are eaten, and the two processes are usually completed by a peeling machine and a slicing machine independently, but the two processes are not processed integrally, so that the operation is complex, the processing time is long, the processing speed is low, the peeling effect is good, the slicing efficiency is low, and the working efficiency is low.
Disclosure of Invention
In order to solve the problems, the invention provides an automatic potato peeling and slicing machine, which can solve the problems of complex operation, long processing time, low processing speed, good peeling effect, low slicing efficiency, low working efficiency and the like caused by the fact that the existing potato peeling process and slicing process cannot be integrally processed, can realize the integrated automatic processing function of high-efficiency peeling and quick and uniform slicing of potatoes, and has the advantages of simplicity and convenience in operation, short processing time, high processing speed, good peeling effect, high slicing efficiency, high working efficiency and the like.
In order to achieve the purpose, the invention adopts the following technical scheme to realize the purpose: an automatic potato peeling and slicing machine comprises a bottom plate, wherein four support columns are symmetrically arranged on the lower end face of the bottom plate, a peeling barrel is arranged at the upper end of each support column, the four support columns play a role of uniformly supporting the peeling barrel, the upper end of the peeling barrel is communicated with a feed hopper, potatoes to be processed after being cleaned are placed into the peeling barrel through the feed hopper, a residue discharge pipe is arranged in the middle of the lower end of the peeling barrel, and a discharge valve is arranged in the middle of the residue discharge pipe and controls the opening and closing states of the residue discharge pipe; a slag collecting box is arranged on the upper end surface of the bottom plate and is positioned right below the slag discharging pipe, and the peeled potato skins flow into the slag collecting box through the slag discharging pipe to be collected; the peeling machine is characterized in that two waterproof covers are symmetrically arranged at the front end and the rear end of the peeling barrel, rotating shafts are arranged on the two waterproof covers through bearings, rotating motors are arranged at the rear ends of the rotating shafts through couplings, the bottom ends of the rotating motors are arranged on motor frames, the motor frames are welded on the peeling barrel, rotating barrels are arranged in the middle of the rotating shafts, peeling devices are uniformly arranged on the outer walls of the rotating barrels along the axis direction, the rotating shafts are driven by the rotating motors to rotate on the two waterproof covers of the peeling barrel, the rotating shafts drive the rotating barrels to synchronously rotate, and the rotating barrels drive the uniformly arranged peeling devices to rapidly and; the discharging pipe is welded on the right side of the lower end of the peeling barrel, a connecting part between the discharging pipe and the peeling barrel is of an inclined structure, a limiting opening is formed in the upper end of the discharging pipe, a discharging door is mounted between the peeling barrel and the discharging pipe through a hinge, a driving mechanism is mounted on the back of the discharging door, the upper end of the driving mechanism penetrates through the limiting opening and is mounted at the upper end of the discharging pipe, the lower end of the discharging pipe is symmetrically mounted on two top plates, the two top plates are mounted on the upper end face of a bottom plate, the two top plates play a role of fixedly supporting the discharging pipe, after peeling of potatoes is finished, the driving mechanism starts to work, the driving mechanism drives the discharging door to rotate on the peeling barrel, the right side of the peeling barrel is in; the middle part of the lower end face of the discharge pipe is provided with a guide port, a feeding mechanism is arranged on the guide port, potatoes are automatically driven to perform feeding motion towards the right side by the feeding mechanism, the lower end of the feeding mechanism is arranged on the bottom plate, a slicing mechanism is arranged on the upper end face of the discharge pipe, and the slicing mechanism can perform uniform and rapid slicing on the fed potatoes; a material receiving box is arranged on the right side of the upper end face of the bottom plate and is located right below the tail end of the discharge pipe, and potatoes after slicing are automatically pushed into the material receiving box under the action of the feeding force of the feeding mechanism to be collected.
According to a preferable technical scheme of the invention, one end of the waterproof cover, which is positioned on the outer side of the peeling cylinder, is of an open structure, one end of the waterproof cover, which is positioned on the inner side of the peeling cylinder, is of a closed structure, the open structure on the outer side is convenient for mounting a bearing, sometimes potatoes can be peeled by adding water into the peeling cylinder, so that the peeling effect of the potatoes can be improved, the peeled potatoes can also be cleaned, and the waterproof cover with the closed structure on the inner side has a good waterproof function and can prevent water leakage.
According to a preferred technical scheme, the peeler comprises a connecting column welded on the outer wall of a rotary cylinder, a peeling column is arranged on the connecting column and plays a role of fixedly supporting the peeling column, peeling knives are uniformly and longitudinally arranged on the outer wall of the peeling column along the axis direction and are of a long strip-shaped triangular structure, and the surface of a potato is quickly peeled by the quickly selected peeling knives with the knife edges facing outwards.
As a preferred technical scheme of the invention, the guide frames are uniformly arranged on the inner wall of the peeling cylinder along the axis direction, each guide frame is provided with a rotatable guide ball, the guide balls can rotate on the guide frames, and when potatoes are peeled in a rotating manner, the upper ends of the potatoes touch the inner wall of the peeling cylinder, so that the guide balls can play a role in peeling and guiding the potatoes, the turning speed of the potatoes is accelerated, and the peeling efficiency is improved.
As a preferred technical scheme of the invention, the discharge door is of a cambered surface structure with the cross sectional area being sequentially and uniformly reduced from top to bottom, the lower end of the discharge door is provided with the clamping column, the peeling barrel is provided with the clamping groove corresponding to the clamping column, and the lower end of the clamping groove is of a cambered surface structure suitable for the rotation of the clamping column.
As a preferred technical scheme of the invention, the driving mechanism comprises a support plate welded at the upper end of the discharge pipe, a first ear seat is mounted on the support plate, a first hydraulic cylinder is mounted between the first ear seats, the top end of the first hydraulic cylinder is mounted between a second ear seat, the second ear seat is mounted at the back of the discharge door, and the discharge door is driven to rotate on the peeling barrel through the first hydraulic cylinder, so that the opening and closing states of the discharge door can be automatically controlled.
As a preferred technical scheme of the invention, the feeding mechanism comprises two pairs of mounting plates arranged on a bottom plate, a power roller is arranged between the pair of mounting plates positioned on the left side of the discharging pipe, a carrier roller is arranged between the pair of mounting plates positioned on the right side of the discharging pipe, a conveying belt is arranged between the power roller and the carrier roller, a guide port of the discharging pipe is matched with the two end structures of the conveying belt, a driving motor is arranged in the power roller, the power roller can drive the conveying belt to rotate stably under the assistance of the carrier roller, and potatoes are driven to move stably to the right by the aid of the stable feeding force of the.
As a preferable technical scheme of the invention, the guide wheels are transversely and uniformly arranged on the inner wall of the upper end of the discharge pipe, and the guide wheels can guide the movement of the upper end of the potato in the process of stably feeding the potato to the right and can also fix and limit the upper end of the potato in the process of stably feeding the potato to the right.
According to a preferable technical scheme of the invention, the inner wall of the upper side of the tail end of the discharge pipe is uniformly connected with limiting springs, the lower ends of all the limiting springs are provided with limiting blocks made of elastic materials, the limiting blocks are elastically and telescopically adjusted under the action of the limiting springs, the limiting blocks are of an inclined structure which is inclined downwards from left to right, when potatoes are fed below the limiting blocks, the potatoes are limited and fixed by means of the inclined structure which is inclined downwards from left to right, the assistance of self elasticity of the limiting blocks and the assistance of elasticity of the limiting springs, and the potatoes slowly move to right under the action of feeding force at the rear ends.
According to a preferable technical scheme, the slicing mechanism comprises an L-shaped support arranged on the upper end face of the discharging pipe, two second hydraulic cylinders are symmetrically arranged on the lower side of the upper end face of the L-shaped support, lifting plates are arranged at the lower ends of the two second hydraulic cylinders, a cutter rest is arranged in the middle of the lower end of each lifting plate, a cutter is arranged on each cutter rest, the two second hydraulic cylinders drive the lifting plates to move up and down, the lifting plates drive the cutters on the cutter rests to move up and down, and the cutters rapidly slice potatoes which are moved.
When the peeling machine works, firstly, cleaned potatoes to be processed are put into a peeling barrel through a feed hopper, then a rotating motor starts to work, the rotating motor drives a rotating shaft to rotate on two waterproof covers of the peeling barrel, the rotating shaft drives the rotating barrel to synchronously rotate, the rotating barrel drives uniformly arranged peelers to rapidly rotate, the peelers rapidly peel the surfaces of the potatoes through rapidly selected peeling knives with knife edges facing outwards, a hydraulic cylinder on a driving mechanism starts to work after peeling for a period of time, a hydraulic cylinder drives a discharge door to rotate on the peeling barrel, so that the discharge door can be automatically controlled to be in an open state, the peeled potatoes automatically and slowly slide into the discharge pipe by virtue of an inclined structure of the discharge pipe, and when the peeled potatoes slide to the upper part of a feeding mechanism, a power roller can drive a conveyor belt to stably rotate under the assistance of a carrier roller, the potatoes are driven to move to the right stably by the aid of the stable feeding force of the conveyor belt and the guide wheels which are uniformly arranged, when the potatoes are fed below the limiting block, the potatoes are limited and fixed by means of the downward inclined structure of the limiting block from the left, the self elasticity assistance of the limiting block and the elasticity assistance of the limiting spring, the potatoes slowly move to the right under the action of the feeding force at the rear end and extend out of the tail end of the discharging pipe, the slicing mechanism starts to work, two hydraulic cylinders on the slicing mechanism drive the lifting plate to move up and down, the lifting plate drives the cutter on the knife rest to move up and down, the cutter quickly slices the potatoes which are moved, the potatoes which are sliced are automatically pushed into the receiving box under the action of the feeding force of the feeding mechanism to be collected, and after potato skins generated by processing accumulate for a certain time, the discharging valve controls the, the potato epidermis after peeling processing flows into through the pipe of slagging tap and collects in receiving the sediment case, has realized the high-efficient integrated automatic processing function of peeling and quick even section of potato.
The invention has the beneficial effects that: compared with the prior art, the automatic potato peeling and slicing machine can solve the problems of complex operation, long processing time, low processing speed, good peeling effect, low slicing efficiency, low working efficiency and the like caused by the fact that the existing potato peeling process and slicing process cannot be integrally processed, can realize the integrated automatic processing function of high-efficiency peeling and quick and uniform slicing of potatoes, and has the advantages of simplicity and convenience in operation, short processing time, high processing speed, good peeling effect, high slicing efficiency, high working efficiency and the like.
Drawings
The invention is further illustrated with reference to the following figures and examples.
FIG. 1 is a schematic structural view of the present invention;
FIG. 2 is a cross-sectional view taken along line A-A of FIG. 1 in accordance with the present invention;
FIG. 3 is an enlarged view of the invention taken from the direction I of FIG. 1;
FIG. 4 is an enlarged view of the invention from direction II of FIG. 1.
Detailed Description
In order to make the technical means, the creation characteristics, the achievement purposes and the effects of the invention easy to understand, the invention is further explained below by combining the specific drawings.
As shown in fig. 1 to 4, an automatic potato peeling and slicing machine comprises a base plate 1, wherein four support columns 2 are symmetrically installed on the lower end surface of the base plate 1, a peeling cylinder 3 is installed at the upper end of each support column 2, the four support columns 2 play a role of uniformly supporting the peeling cylinder 3, the upper end of the peeling cylinder 3 is communicated with a feed hopper 4, potatoes to be processed after being cleaned are placed into the peeling cylinder 3 through the feed hopper 4, a residue discharge pipe 5 is installed in the middle of the lower end of the peeling cylinder 3, a discharge valve 6 is arranged in the middle of the residue discharge pipe 5, and the discharge valve 6 controls the opening and closing states of the residue discharge pipe 5; a slag collecting box 7 is arranged on the upper end surface of the bottom plate 1, the slag collecting box 7 is positioned under the slag discharging pipe 5, and the potato skins after peeling processing flow into the slag collecting box 7 through the slag discharging pipe 5 to be collected; the peeling machine is characterized in that two waterproof covers 8 are symmetrically arranged at the front end and the rear end of the peeling barrel 3, a rotating shaft 9 is arranged on the two waterproof covers 8 through a bearing, a rotating motor 10 is arranged at the rear end of the rotating shaft 9 through a coupler, the bottom end of the rotating motor 10 is arranged on a motor frame 11, the motor frame 11 is welded on the peeling barrel 3, a rotating barrel 12 is arranged in the middle of the rotating shaft 9, peelers 13 are uniformly arranged on the outer wall of the rotating barrel 12 along the axis direction, the rotating shaft 9 is driven by the rotating motor 10 to rotate on the two waterproof covers 8 of the peeling barrel 3, the rotating shaft 9 drives the rotating barrel 12 to synchronously rotate, and the rotating barrel 12 drives the peelers; a discharge pipe 14 is welded on the right side of the lower end of the peeling barrel 3, the connecting part between the discharge pipe 14 and the peeling barrel 3 is of an inclined structure, a limit opening is arranged at the upper end of the discharge pipe 14, a discharge door 15 is arranged between the peeling barrel 3 and the discharge pipe 14 through a hinge, a driving mechanism 16 is arranged on the back of the discharge door 15, the upper end of the driving mechanism 16 passes through a limiting port and is arranged on the upper end of the discharge pipe 14, the lower end of the discharge pipe 14 is symmetrically arranged on two top plates 17, the two top plates 17 are arranged on the upper end surface of the bottom plate 1, the two top plates 17 play a role of fixedly supporting the discharge pipe 14, after the potatoes are peeled, the driving mechanism 16 starts to work, the driving mechanism 16 drives the discharging door 15 to rotate on the peeling barrel 3, the right side of the peeling barrel 3 is in an open state, and the peeled potatoes automatically and slowly slide into the discharging pipe 14 by virtue of the inclined structure of the discharging pipe 14; the middle part of the lower end face of the discharge pipe 14 is provided with a guide port, a feeding mechanism 18 is installed on the guide port, potatoes are automatically driven to perform feeding motion towards the right side by the feeding mechanism 18 through the discharge pipe 14, the lower end of the feeding mechanism 18 is installed on the bottom plate 1, a slicing mechanism 19 is installed on the upper end face of the discharge pipe 14, and the slicing mechanism 19 can perform uniform and rapid slicing on the fed potatoes; a material receiving box 20 is arranged on the right side of the upper end face of the bottom plate 1, the material receiving box 20 is located right below the tail end of the discharging pipe 14, and potatoes after slicing are automatically pushed into the material receiving box 20 to be collected under the feeding force of the feeding mechanism 18.
The one end that the buckler 8 is located the peeling cylinder 3 outside is open structure, and the one end that the buckler 8 is located the peeling cylinder 3 inboard is enclosed construction, and the installation of the bearing of being convenient for of outside open structure can add water at peeling cylinder 3 occasionally and peel, can improve the peeling effect of potato, also can wash the potato after peeling, and the buckler 8 of inboard enclosed construction has good waterproof function, can prevent the phenomenon of leaking.
The peeler 13 comprises a connecting column 131 welded on the outer wall of the rotary drum 12, a peeling column 132 is arranged on the connecting column 131, the connecting column 131 plays a role of fixedly supporting the peeling column 132, peeling knives 133 are uniformly and longitudinally arranged on the outer wall of the peeling column 132 along the axial direction, the peeling knives 133 are in a long strip-shaped triangular structure, and the surfaces of potatoes are quickly peeled by the quickly selected peeling knives 133 with outward knife edges.
The inner wall of the peeling cylinder 3 is uniformly provided with the guide frames 21 along the axis direction, each guide frame 21 is provided with the rotatable guide ball 22, the guide balls 22 can rotate on the guide frames 21, and when potatoes are peeled in a rotating manner, the upper ends of the potatoes touch the inner wall of the peeling cylinder 3, so that the guide balls 22 can play a role in peeling and guiding the potatoes, the turning speed of the potatoes is increased, and the peeling efficiency is improved.
The discharge door 15 is of a cambered surface structure with the cross section area gradually and uniformly reduced from top to bottom, the clamping column 151 is arranged at the lower end of the discharge door 15, the clamping groove corresponding to the clamping column 151 is formed in the peeling barrel 3, and the cambered surface structure suitable for rotation of the clamping column 151 is arranged at the lower end of the clamping groove.
The driving mechanism 16 comprises a support plate 161 welded at the upper end of the discharge pipe 14, a first lug seat 162 is installed on the support plate 161, a first hydraulic cylinder 163 is installed between the first lug seats 162, the top end of the first hydraulic cylinder 163 is installed between a second lug seat 164, the second lug seat 164 is installed at the back of the discharge door 15, the discharge door 15 is driven to rotate on the peeling barrel 3 through the first hydraulic cylinder 163, and therefore the opening and closing states of the discharge door 15 can be automatically controlled.
The feeding mechanism 18 comprises two pairs of mounting plates 181 mounted on the bottom plate 1, a power roller 182 is mounted between the pair of mounting plates 181 positioned on the left side of the discharging pipe 14, a carrier roller 183 is mounted between the pair of mounting plates 181 positioned on the right side of the discharging pipe 14, a conveyor belt 184 is mounted between the power roller 182 and the carrier roller 183, the guide port of the discharging pipe 14 is matched with the two end structures of the conveyor belt 184, a driving motor is arranged inside the power roller 182, the power roller 182 can drive the conveyor belt 184 to rotate stably under the assistance of the carrier roller 183, and the potatoes are driven to move stably to the right by the stable feeding force of the conveyor.
Guide wheels 141 are transversely and uniformly arranged on the inner wall of the upper end of the discharge pipe 14, and the guide wheels 141 can guide the upper end of the potato in the process of stably feeding the potato to the right and can also fix and limit the upper end of the potato in the process of stably feeding the potato to the right.
Evenly be connected with spacing spring 142 on the terminal upside inner wall of discharging pipe 14, the stopper 143 of constituteing by elastic material is installed to the lower extreme of all spacing springs 142, stopper 143 is the flexible regulation of elasticity under spacing spring 142's effect, stopper 143 is for turning down inclined structure in proper order from a left side to the right, when the potato is fed to stopper 143 below, turn down inclined structure in proper order to the right with the help of a left side of stopper 143, stopper 143 self elasticity is supplementary with spacing spring 142 elasticity is supplementary carries out spacing fixed with the potato, and the potato carries out slow right movement under the effect of rear end feeding.
The slicing mechanism 19 comprises an L-shaped support 191 arranged on the upper end face of the discharge pipe 14, two second hydraulic cylinders 192 are symmetrically arranged on the lower side of the upper end face of the L-shaped support 191, lifting plates 193 are arranged at the lower ends of the two second hydraulic cylinders 192, a cutter rest 194 is arranged in the middle of the lower ends of the lifting plates 193, a cutter 195 is arranged on the cutter rest 194, the two second hydraulic cylinders 192 drive the lifting plates 193 to move up and down, the lifting plates 193 drive the cutter 195 on the cutter rest 194 to move up and down, and the cutter 195 slices the moving potatoes quickly.
When the peeling machine works, firstly cleaned potatoes to be processed are put into the peeling barrel 3 through the feed hopper 4, then the rotating motor 10 starts working, the rotating motor 10 drives the rotating shaft 9 to rotate on the two waterproof covers 8 of the peeling barrel 3, the rotating shaft 9 drives the rotating barrel 12 to synchronously rotate, the rotating barrel 12 drives the peeling devices 13 which are uniformly arranged to rapidly rotate, the peeling devices 13 rapidly peel the surfaces of the potatoes through the rapidly selected peeling knife 133 with the knife edges facing outwards, when peeling is carried out for a period of time, the first hydraulic cylinder 163 on the driving mechanism 16 starts working, the first hydraulic cylinder 163 drives the discharge door 15 to rotate on the peeling barrel 3, so that the discharge door 15 can be automatically controlled to be in an open state, the peeled potatoes automatically and slowly slide into the discharge pipe 14 by virtue of the inclined structure of the discharge pipe 14, when the peeled potatoes slide to the upper part of the feeding mechanism 18, the power roller 182 can drive the conveyor belt 184 to rotate smoothly with the aid of the carrier roller 183, potatoes are driven to move smoothly to the right by the aid of the smooth feeding force of the conveyor belt 184 and the guide wheels 141 which are uniformly arranged, when the potatoes are fed below the limiting block 143, the potatoes are limited and fixed by the aid of the inclined structure of the limiting block 143 which sequentially moves downwards from left to right, the self elastic force of the limiting block 143 and the elastic force of the limiting spring 142, the potatoes slowly move rightwards under the action of the feeding force at the rear end and extend out of the tail end of the discharge pipe 14, the slicing mechanism 19 starts to work, two second hydraulic cylinders 192 on the slicing mechanism 19 drive the lifting plate 193 to move upwards and downwards, the lifting plate 193 drives the cutter 195 on the cutter rest 194 to move upwards and downwards, the cutter 195 quickly slices the potatoes which are moved, and the potatoes which are sliced are automatically pushed into the collecting box 20 to be collected under, and after the potato epidermis that processing produced accumulates certain time, bleeder valve 6 control slag pipe 5 is in the open mode, and the potato epidermis after the peeling process flows into through slag pipe 5 and collects in collecting box 7, has realized the high-efficient integrated automatic processing function of peeling and quick even section of potato.
The foregoing illustrates and describes the principles, general features, and advantages of the present invention. It will be understood by those skilled in the art that the present invention is not limited to the embodiments described above, which are given by way of illustration of the principles of the present invention, and that various changes and modifications may be made without departing from the spirit and scope of the invention as defined by the appended claims. The scope of the invention is defined by the appended claims and equivalents thereof.