CN108816960B - Semiconductor photoetching plate cleaning device - Google Patents
Semiconductor photoetching plate cleaning device Download PDFInfo
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- CN108816960B CN108816960B CN201810611804.3A CN201810611804A CN108816960B CN 108816960 B CN108816960 B CN 108816960B CN 201810611804 A CN201810611804 A CN 201810611804A CN 108816960 B CN108816960 B CN 108816960B
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B7/00—Cleaning by methods not provided for in a single other subclass or a single group in this subclass
- B08B7/0028—Cleaning by methods not provided for in a single other subclass or a single group in this subclass by adhesive surfaces
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B13/00—Accessories or details of general applicability for machines or apparatus for cleaning
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- H10P72/00—Handling or holding of wafers, substrates or devices during manufacture or treatment thereof
- H10P72/04—Apparatus for manufacture or treatment
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Abstract
Description
技术领域technical field
本发明涉及一种半导体光刻板生产领域,尤其涉及一种半导体光刻板清洗装置。The invention relates to the field of semiconductor lithography plate production, in particular to a semiconductor lithography plate cleaning device.
背景技术Background technique
光刻是制造半导体器件和集成电路微图形结构的关键工艺。其工艺质量直接影响着器件成品率、可靠性、器件性能以及使用寿命等参数指标。光罩是光刻工艺中的一个重要环节,光刻板必须非常洁净,所有硅片上的电路元件都来自版图。如果光刻板不洁净,存在污染颗粒,这些颗粒就会被复制到硅片表面的光刻胶上,造成器件性能的下降。然而,光刻板在使用过程中不可避免的会粘上灰尘、光刻胶等污染物,这些污染物的存在直接影响到光刻的效果。为了保证光刻板洁净,必须定期对光刻板进行清洗,而清洗的效果与清洗工艺以及各清洗工艺在设备上的合理配置有着密切的联系。Lithography is a key process in the fabrication of semiconductor devices and integrated circuit micropatterned structures. Its process quality directly affects the device yield, reliability, device performance and service life and other parameters. The mask is an important part of the lithography process, the lithography plate must be very clean, and all the circuit elements on the silicon wafer come from the layout. If the reticle is not clean and there are contamination particles, these particles will be replicated on the photoresist on the surface of the silicon wafer, resulting in a decrease in device performance. However, contaminants such as dust and photoresist will inevitably adhere to the photoresist during use, and the existence of these contaminants directly affects the effect of photolithography. In order to ensure the cleanliness of the lithography plate, the lithography plate must be cleaned regularly, and the cleaning effect is closely related to the cleaning process and the reasonable configuration of each cleaning process on the equipment.
中国发明专利(公开号CN105590879A)公开了一种全自动光刻板清洗机,由上下料单元、清洗单元、翻转单元、光刻版传输单元、定位单元、药液供给与循环单元和温度控制单元组成。 但是该专利如何实现自动化批量处理并没有公开。Chinese invention patent (publication number CN105590879A) discloses a fully automatic lithography plate cleaning machine, which consists of a loading and unloading unit, a cleaning unit, a turning unit, a lithography plate transmission unit, a positioning unit, a liquid medicine supply and circulation unit and a temperature control unit. . But how the patent automates batch processing is not disclosed.
发明内容SUMMARY OF THE INVENTION
为了解决上述的技术问题,本发明的目的是提供一种半导体光刻板清洗装置,该装置采用自动化进料和清洗,提高了清洗的洁净度,自动化程度高,批量处理能力强,可以广泛用于工业生产之中。In order to solve the above-mentioned technical problems, the purpose of the present invention is to provide a semiconductor lithography plate cleaning device, which adopts automatic feeding and cleaning, improves the cleanliness of cleaning, has a high degree of automation, and has strong batch processing capability, and can be widely used in in industrial production.
为了实现上述的目的,本发明采用了以下的技术方案:In order to achieve the above-mentioned purpose, the present invention adopts the following technical scheme:
一种半导体光刻板清洗装置,该装置包括外罩机架组件以及依次设置在外罩机架组件内的上料机构、旋转抓取装置、定位顶升输送滚轮装置、第一输送滚轮装置、直线移动抓取机构、清洗装置和第二输送滚轮装置,所述的上料机构上的光刻板通过旋转抓取装置放置至定位顶升输送滚轮装置,定位顶升输送滚轮装置连接第一输送滚轮装置,第一输送滚轮装置上的光刻板通过直线移动抓取机构放置至清洗装置并由直线移动抓取机构取出放置至第二输送滚轮装置;A semiconductor lithography plate cleaning device, the device comprises an outer cover frame assembly and a feeding mechanism, a rotary grabbing device, a positioning and lifting conveying roller device, a first conveying roller device, a linear moving grabbing device arranged in sequence in the outer cover frame assembly The retrieving mechanism, the cleaning device and the second conveying roller device, the lithography plate on the feeding mechanism is placed on the positioning and jacking conveying roller device through the rotating grabbing device, and the positioning and jacking conveying roller device is connected to the first conveying roller device. A lithography plate on the conveying roller device is placed in the cleaning device by the linear moving grabbing mechanism and taken out by the linear moving grabbing mechanism and placed on the second conveying roller device;
所述的上料机构包括放料座、辊道和上料小车;可移动式放料座用于放置待加工的光刻板,放料座底面平整,上部设置V型储料槽,V型储料槽的出料一边低于靠料一边;所述的辊道安装在两侧的辊道侧板中,辊道侧板固定安装在机架上,辊道与上料小车相互衔接,放料座能在辊道和上料小车上移动;所述的辊道的末端设置有料座锁紧装置,并在辊道的外侧设置有小车锁紧装置;The feeding mechanism includes a feeding seat, a roller table and a feeding trolley; the movable feeding seat is used to place the photolithography plate to be processed, the bottom of the feeding seat is flat, and the upper part is provided with a V-shaped storage tank. The discharging side of the trough is lower than the feeding side; the roller table is installed in the side plates of the roller table on both sides, the side plates of the roller table are fixedly installed on the frame, the roller table and the feeding trolley are connected to each other, and the material is discharged. The seat can move on the roller table and the feeding trolley; the end of the roller table is provided with a material seat locking device, and the outer side of the roller table is provided with a trolley locking device;
所述的旋转抓取装置包括真空吸盘装置和摆臂装置;所述的真空吸盘装置包括真空连接板、真空吸盘调节架和真空吸盘,真空连接板固定连接着数根真空吸盘调节架,每个真空吸盘调节架上方设置有导向槽,多个吸盘调节架通过调节螺母固定设置在导向槽上,真空吸盘安装板固定安装有吸盘连接杆,吸盘连接杆的底端连接着真空吸盘;所述的摆臂装置包括第一电机、第二电机、旋转轴承座、旋转轴和摆臂,第一电机位于在整个装置的最上方,安装固定在机架上,第一电机通过皮带与旋转轴连接,旋转轴两端各安装有一个旋转轴承座,旋转轴承座固定在机架上,旋转轴的中部固定安装有摆臂,摆臂顶端装有第二电机,第二电机下方连接有一根旋转丝杠,旋转丝杠两端通过两个丝杠轴承座安装在摆臂上,与第二电机在同一直线上,摆臂的一侧固定有轨道,轨道上有滑块,滑块通过驱动连接块与旋转丝杠连接,当旋转丝杠正转、反转时,能带动滑块上下移动;滑块上连接有摆臂支架,摆臂支架能随着滑块的上下移动而移动,摆臂支架的下部连接真空连接板;The rotary grab device includes a vacuum suction cup device and a swing arm device; the vacuum suction cup device includes a vacuum connecting plate, a vacuum suction cup adjusting frame and a vacuum suction cup, and the vacuum connecting plate is fixedly connected with several vacuum suction cup adjusting frames, each of which is A guide groove is arranged above the vacuum suction cup adjustment frame, a plurality of suction cup adjustment frames are fixedly arranged on the guide groove through adjusting nuts, a suction cup connecting rod is fixedly installed on the vacuum suction cup mounting plate, and the bottom end of the suction cup connecting rod is connected with the vacuum suction cup; the The swing arm device includes a first motor, a second motor, a rotating bearing seat, a rotating shaft and a swing arm. The first motor is located at the top of the entire device and is fixed on the frame. The first motor is connected with the rotating shaft through a belt. A rotating bearing seat is installed at each end of the rotating shaft, the rotating bearing seat is fixed on the frame, a swing arm is fixedly installed in the middle of the rotating shaft, a second motor is installed at the top of the swing arm, and a rotating lead screw is connected below the second motor , the two ends of the rotating screw are installed on the swing arm through two screw bearing seats, which are on the same line with the second motor. One side of the swing arm is fixed with a track, and there is a slider on the track. The rotating lead screw is connected, when the rotating lead screw rotates forward and reverse, it can drive the slider to move up and down; the slider is connected with a swing arm bracket, and the swing arm bracket can move with the up and down movement of the slider. The lower part is connected to the vacuum connection plate;
所述的定位顶升输送滚轮装置包括架体、输送滚轮装置、抓取定位装置和提升横移装置;架体固定在外罩机架组件上,输送滚轮装置包括侧板、传动轴和纵向滚轮,两块侧板固定在架体上,多根传动轴横向并排设置在两块侧板之间,所述的每根传动轴上串联多个纵向滚轮,且两两纵向滚轮间有两个挡边轮,使得两个纵向滚轮之间有一定的空隙,每根传动轴的端部设置有皮带轮,第一皮带轮通过第一皮带相互传动连接,第一皮带传动连接设置有电机;所述的抓取定位装置包括定位板、移动板和拨动架,定位板和移动板均设置在传动轴的下方,定位板与架体固定连接,并在定位板和移动板之间设置有两根轴,所述的定位板与轴固定连接,移动板与轴通过轴套相连接,并在移动板的两侧分别设置有皮带夹具,每个皮带夹具均固定在第二皮带上,所述的第二皮带架设在第二皮带轮上并传动连接设置有电机;所述的定位板和移动板上均设置有拨动架,拨动架包括立杆、上杆和拨动杆,立杆设置在定位板和移动板的两端,立杆上端位于纵向滚轮上方,上杆架设在两根立杆上,在上杆上向下设置有多根拨动杆,多根拨动杆的下端位于纵向滚轮的横向槽内;所述的提升横移装置包括气缸固定板、顶升气缸、导向杆、连接板、滚轮安装条和横向滚轮,所述的气缸固定板固定设置架体上,顶升气缸固定在气缸固定板上,所述的连接板与顶升气缸的活塞杆相连接,导向杆通过轴套设置在气缸固定板上,导向杆的上端与连接板固定连接,多根滚轮安装条横向并排设置在连接板上,在滚轮安装条设置多个滚轮支架,横向滚轮设置在滚轮支架上,在顶升气缸伸出的时候,横向滚轮凸出位于纵向滚轮的上方;The positioning and jacking conveying roller device includes a frame body, a conveying roller device, a grabbing positioning device and a lifting and traversing device; the frame body is fixed on the housing frame assembly, and the conveying roller device includes a side plate, a transmission shaft and a longitudinal roller, The two side plates are fixed on the frame body, and a plurality of transmission shafts are arranged horizontally between the two side plates. Each of the transmission shafts is connected in series with a plurality of longitudinal rollers, and there are two ribs between the two longitudinal rollers. There is a certain gap between the two longitudinal rollers, the end of each drive shaft is provided with a pulley, the first pulley is connected to each other through the first belt, and the first belt is connected with a motor; the grabbing The positioning device includes a positioning plate, a moving plate and a toggle frame. Both the positioning plate and the moving plate are arranged below the transmission shaft. The positioning plate is fixedly connected with the frame body, and two shafts are arranged between the positioning plate and the moving plate, so the The positioning plate is fixedly connected with the shaft, the moving plate is connected with the shaft through the shaft sleeve, and belt clamps are respectively provided on both sides of the moving plate, each belt clamp is fixed on the second belt, the second belt It is erected on the second pulley and connected with a motor; the positioning plate and the moving plate are both provided with a toggle frame, and the toggle frame includes a vertical rod, an upper rod and a toggle rod, and the vertical rod is arranged on the positioning plate and the toggle rod. Both ends of the moving plate, the upper end of the vertical rod is located above the longitudinal roller, the upper rod is erected on two vertical rods, and a plurality of toggle rods are arranged downward on the upper rod, and the lower ends of the plurality of toggle rods are located in the longitudinal roller. inside; the lifting and traversing device includes a cylinder fixing plate, a lifting cylinder, a guide rod, a connecting plate, a roller mounting strip and a lateral roller, the cylinder fixing plate is fixed on the frame body, and the lifting cylinder is fixed on the cylinder fixed The connecting plate is connected with the piston rod of the lifting cylinder, the guide rod is arranged on the cylinder fixing plate through the shaft sleeve, the upper end of the guide rod is fixedly connected with the connecting plate, and a plurality of roller mounting strips are arranged side by side on the connecting plate. On the board, a plurality of roller brackets are arranged on the roller mounting strip, and the horizontal rollers are arranged on the roller brackets. When the jacking cylinder extends, the horizontal rollers protrude above the vertical rollers;
所述的直线移动抓取机构包括真空吸盘装置、直线移动传动轴、升降装置、纵向移动装置和滑轨底板;直线移动抓取机构的真空吸盘装置与旋转抓取装置的真空吸盘装置结构相同;滑轨底板的上下两侧各有滑轨,上下滑轨上各装有个滑块,上面两个滑块正对下面两个滑块上各装有一个升降装置,滑轨底板的中间部位上下装有两个传动轴,两个传动轴上都装有轴承连接座,第一传动轴的一端连接有电机,轴承连接座通过轴套连接在第一传动轴上,轴承连接座连接在升降装置上,控制升降装置的直线移动,第一传动轴对应的滑轨底板上有通槽,方便轴承连接座的移动,第二传动轴上连接着另一个升降装置,第一传动轴和第二传动轴上的电机的位置相对放置,第二传动轴的连接、移动情况与第一传动轴一样;升降装置的底座顶部侧板下固定有电机,底座内部装有旋转丝杠,电机的传动轴部分和旋转丝杠穿过顶部侧板的一个通孔,电机的传动轴上和旋转丝杠上各装有一个同步带轮,两个同步带轮通过皮带连接着,顶部侧板下有一块导轨连接板,导轨连接板通过轴承套连接在旋转丝杠上,导轨连接板的两侧下方各装有导轨,每个导轨上都装有两个滑块;升降装置的纵向移动部分与两根导轨底部固定连接在一起,连接板上面部分装有电机,电机连接着连接板底面的旋转轴,旋转轴的两侧各有导轨,每个导轨上装有滑块,旋转轴上装有轴套,滑块和轴套连接在真空连接板上。The linear moving grasping mechanism includes a vacuum suction cup device, a linear moving transmission shaft, a lifting device, a longitudinal moving device and a sliding rail bottom plate; the vacuum suction cup device of the linear moving grasping mechanism has the same structure as that of the rotary grasping device; There are slide rails on the upper and lower sides of the slide rail base plate, and a slider is installed on each of the upper and lower rails. Two transmission shafts are installed, bearing connection seats are installed on both transmission shafts, one end of the first transmission shaft is connected with a motor, the bearing connection seat is connected to the first transmission shaft through a bushing, and the bearing connection seat is connected to the lifting device control the linear movement of the lifting device, the slide rail base plate corresponding to the first transmission shaft has a through groove to facilitate the movement of the bearing connection seat, the second transmission shaft is connected to another lifting device, the first transmission shaft and the second transmission shaft The position of the motor on the shaft is placed opposite, the connection and movement of the second drive shaft are the same as the first drive shaft; the motor is fixed under the top side plate of the base of the lifting device, the base is equipped with a rotating lead screw, and the drive shaft part of the motor and the rotating lead screw through a through hole of the top side plate, a synchronous pulley is installed on the drive shaft of the motor and on the rotating lead screw, the two synchronous pulleys are connected by a belt, and a guide rail is connected under the top side plate The guide rail connecting plate is connected to the rotating screw through the bearing sleeve, the guide rails are installed under the two sides of the guide rail connecting plate, and each guide rail is equipped with two sliders; the longitudinal moving part of the lifting device is connected to the bottom of the two guide rails. Fixed connection together, the upper part of the connecting plate is equipped with a motor, the motor is connected to the rotating shaft on the bottom surface of the connecting plate, there are guide rails on both sides of the rotating shaft, each guide rail is equipped with a slider, the rotating shaft is equipped with a bushing, the slider and the The shaft sleeve is connected to the vacuum connection plate.
作为进一步改进,所述的料座锁紧装置包括旋转气缸和锁紧板,旋转气缸设置在辊道靠近设备里面的一端,锁紧板的一端安装在旋转气缸上,不旋转时,锁紧板一侧与辊道水平,旋转气缸旁还安装有接近传感器,辊道侧板两侧也各有一个接近传感器,旋转气缸两旁还装有两个限位块。As a further improvement, the material seat locking device includes a rotating cylinder and a locking plate. The rotating cylinder is arranged at one end of the roller table close to the inside of the equipment, and one end of the locking plate is installed on the rotating cylinder. When not rotating, the locking plate One side is level with the roller table, a proximity sensor is also installed beside the rotary cylinder, there is also a proximity sensor on both sides of the roller table side plate, and two limit blocks are installed on both sides of the rotary cylinder.
作为进一步改进,所述的小车锁紧装置包括两个气缸、导向杆和锁紧板,在辊道靠近外面的一侧下方有一固定安装在机架上的挡板,挡板内侧安装有两个气缸, 气缸旁还有两个导向杆,气缸和导向杆共同安装在气缸安装板上,气缸安装板通过两个杆固定安装机架上,两根杆上个安装有一个小车滚轮;挡板的另一侧,与小车滚轮对应的位置有两个窗口,小车滚轮通过窗口露出来;所述的锁紧板与气缸的活塞杆相连接,锁紧板上设置有横架,横架上设置有放横梁的槽;上料小车的一端放置在横架的槽里,并在横架上设置有插板,气缸上升时插板能与上料小车上的横梁相互锁紧。As a further improvement, the trolley locking device includes two air cylinders, a guide rod and a locking plate. There is a baffle fixed on the frame under the side of the roller table close to the outside, and two baffles are installed inside the baffle. There are two guide rods next to the cylinder. The cylinder and the guide rods are installed together on the cylinder mounting plate. The cylinder mounting plate is fixed on the rack through two rods, and a trolley roller is installed on the top of the two rods; On the other side, there are two windows at the positions corresponding to the trolley rollers, and the trolley rollers are exposed through the windows; the locking plate is connected with the piston rod of the cylinder, the locking plate is provided with a horizontal frame, and the horizontal frame is provided with The slot for placing the beam; one end of the feeding trolley is placed in the slot of the horizontal frame, and a plug-in plate is arranged on the horizontal frame. When the cylinder rises, the plug-in plate can be locked with the beam on the feeding trolley.
本发明由于采用了上述的技术方案,该装置采用自动化进料和清洗,提高了清洗的洁净度,自动化程度高,批量处理能力强,可以广泛用于工业生产之中。Since the present invention adopts the above technical scheme, the device adopts automatic feeding and cleaning, which improves the cleanliness of cleaning, has a high degree of automation, and has strong batch processing capability, and can be widely used in industrial production.
附图说明Description of drawings
图1为本发明具体实施方式的结构示意图。FIG. 1 is a schematic structural diagram of a specific embodiment of the present invention.
图2为本发明具体实施方式的爆炸结构示意图。FIG. 2 is a schematic diagram of an explosion structure of a specific embodiment of the present invention.
图3为上料机构的爆炸结构示意图。Figure 3 is a schematic diagram of the explosion structure of the feeding mechanism.
图4为摆臂装置的结构示意图。FIG. 4 is a schematic structural diagram of the swing arm device.
图5为真空吸盘装置的结构示意图。FIG. 5 is a schematic structural diagram of a vacuum suction cup device.
图6为第一定位顶升输送滚轮装置的结构示意图。FIG. 6 is a schematic structural diagram of the first positioning and jacking conveying roller device.
图7为抓取定位装置的结构示意图。FIG. 7 is a schematic structural diagram of the grasping and positioning device.
图8、图9为提升横移装置的结构示意图。8 and 9 are schematic diagrams of the structure of the lifting and traversing device.
图10为第一直线移动抓取装置的爆炸结构示意图。FIG. 10 is a schematic diagram of an exploded structure of the first linearly moving grabbing device.
图11、图12为升降装置的结构示意图。11 and 12 are schematic diagrams of the structure of the lifting device.
图13为翻转机构的爆炸结构示意图。FIG. 13 is a schematic diagram of the exploded structure of the turning mechanism.
图14为第一粘尘机构的爆炸结构示意图。FIG. 14 is a schematic diagram of the explosion structure of the first dust sticking mechanism.
图15为上顶紧结构的结构示意图。FIG. 15 is a schematic structural diagram of the upper pressing structure.
图16为上除尘抽屉的结构示意图。Figure 16 is a schematic structural diagram of the upper dust removal drawer.
图17为中除尘滚轮输送抽屉的结构示意图。Figure 17 is a schematic diagram of the structure of the middle dust removal roller conveying drawer.
具体实施方式Detailed ways
下面结合附图对本发明的具体实施方式做一个详细的说明。The specific embodiments of the present invention will be described in detail below with reference to the accompanying drawings.
如图1、图2所示的一种半导体光刻板清洗生产系统,该生产系统包括外罩机架组件1以及依次设置在外罩机架组件1内的上料机构3、第一旋转抓取装置4、第一定位顶升输送滚轮装置7、第一输送滚轮装置15、第一直线移动抓取机构8、第一清洗装置2、第二输送滚轮装置11、第一粘尘机构9、翻转机构10、第三输送滚轮装置17、第二清洗装置12、第二直线移动抓取机构18、第四输送滚轮装置23、第二粘尘机构19、第二定位顶升输送滚轮装置24、第二旋转抓取装置14和卸料机构13。所述的上料机构3上的光刻板通过第一旋转抓取装置4放置至第一定位顶升输送滚轮装置7,第一定位顶升输送滚轮装置7连接第一输送滚轮装置15,第一输送滚轮装置15上的光刻板通过第一直线移动抓取机构8放置至第一清洗装置2并由第一直线移动抓取机构8取出放置至第二输送滚轮装置11,第二输送滚轮装置11连接第一粘尘机构9,第一粘尘机构9连接翻转机构10,翻转机构10连接第三输送滚轮装置17,第三输送滚轮装置17上的光刻板通过第二直线移动抓取机构8放置至第二清洗装置2并由第二直线移动抓取机构8取出放置至第四输送滚轮装置23,第四输送滚轮装置23连接第二粘尘机构19,第二粘尘机构19连接第二定位顶升输送滚轮装置24,第二定位顶升输送滚轮装置24上的光刻板通过第一旋转抓取装置4放置至卸料机构13。As shown in FIG. 1 and FIG. 2, a semiconductor lithography cleaning production system includes a cover frame assembly 1, a feeding mechanism 3 and a first rotary grab device 4 sequentially arranged in the cover frame assembly 1. , the first positioning and lifting conveying roller device 7, the first conveying
如图2所示,所述的外罩机架组件1包括外罩20、警示灯21、内部机架22。外罩20将设备包裹在内,起到保护、阻挡灰尘的作用;警示灯21设置在该设备的两端,用于紧急情况的报警;内部机架22用于固定安装其他装置。外罩上有若干个玻璃窗口,可以从外面观察到内部的运作情况,十分方便。As shown in FIG. 2 , the housing frame assembly 1 includes a
如图2、图3所示,所述的上料机构3和卸料机构13均包括放料座130、辊道131和上料小车138,上料机构3和卸料机构13结构相同,但运动的方向相反。如图3所示,可移动式放料座130用于放置待加工的光刻板,放料座130底面平整,上部设置V型储料槽,V型储料槽的出料一边低于靠料一边;所述的辊道131安装在两侧的辊道侧板中,辊道侧板固定安装在机架上,辊道131与上料小车138相互衔接,放料座130能在辊道131和上料小车138上移动;所述的辊道131的末端设置有料座锁紧装置,并在辊道131的外侧设置有小车锁紧装置137。As shown in FIG. 2 and FIG. 3 , the loading mechanism 3 and the
如图3所示,所述的料座锁紧装置包括旋转气缸134和锁紧板,旋转气缸134设置在辊道131靠近设备里面的一端,锁紧板的一端安装在旋转气缸134上,不旋转时,锁紧板一侧与辊道水平,旋转气缸旁还安装有接近传感器132,辊道侧板两侧也各有一个接近传感器132,旋转气缸134两旁还装有两个限位挡块133。当工人将材料用放料座130放在上料小车138上时,限位挡块133限制放料座130在上料小车138上移动,气缸1301带动上料小车138往上升,当上升到上料小车与辊道131水平时,限位挡块133打开,放料座130进入辊道131上,当接近传感器132探测到放料座130已经到达预定位置时,限位块抵住放料座130,旋转气缸134旋转,用凸轮将放料座固定住。As shown in FIG. 3 , the material seat locking device includes a
如图3所示,所述的小车锁紧装置137包括两个气缸1301、导向杆137和锁紧板1304,在辊道131靠近外面的一侧下方有一固定安装在机架上的挡板,挡板内侧安装有两个气缸1301, 气缸1301旁还有两个导向杆137,气缸1301和导向杆137共同安装在气缸安装板1302上,气缸安装板1302通过两个杆固定安装机架上,两根杆上个安装有一个小车滚轮136;挡板的另一侧,与小车滚轮对应的位置有两个窗口,小车滚轮通过窗口露出来;所述的锁紧板1304与气缸1301的活塞杆相连接,锁紧板1304上设置有横架139,横架139上设置有放横梁的槽;上料小车138的一端放置在横架139的槽里,并在横架139上设置有插板1303,气缸1301上升时插板1303能与上料小车138上的横梁相互锁紧。当上料小车138与辊道131对接之后,通过小车锁紧装置137可以将上料小车138与辊道131锁紧。As shown in FIG. 3, the
如图2所示,第一旋转抓取装置4和第二旋转抓取装置结构相同,均包括真空吸盘装置14和摆臂装置。As shown in FIG. 2 , the first rotary grabbing device 4 and the second rotary grabbing device have the same structure, and both include a vacuum
如图5所示,所述的真空吸盘装置14包括真空连接板140、真空吸盘调节架141和真空吸盘142,真空连接板140固定连接着数根真空吸盘调节架141,每个真空吸盘调节架141上方设置有导向槽,多个吸盘调节架141通过调节螺母固定设置在导向槽上,真空吸盘安装板143固定安装有吸盘连接杆144,吸盘连接杆144的底端连接着真空吸盘142。As shown in FIG. 5 , the vacuum
如图4所示,所述的摆臂装置包括第一电机、第二电机42、旋转轴承座43、旋转轴44和摆臂48,第一电机位于在整个装置的最上方,安装固定在机架上,第一电机通过皮带与旋转轴44连接,旋转轴44两端各安装有一个旋转轴承座43,旋转轴承座43固定在机架上,旋转轴44的中部固定安装有摆臂48,摆臂48顶端装有第二电机42,第二电机42下方连接有一根旋转丝杠402,旋转丝杠402两端通过两个丝杠轴承座45安装在摆臂48上,与第二电机42在同一直线上,摆臂48的一侧固定有轨道,轨道上有滑块49,滑块49通过驱动连接块46与旋转丝杠402连接,当旋转丝杠402正转、反转时,能带动滑块49上下移动;滑块49上连接有摆臂支架401,摆臂支架401能随着滑块49的上下移动而移动,摆臂支架401的下部连接真空连接板140。As shown in FIG. 4 , the swing arm device includes a first motor, a
如图2、图6所示,所述的第一定位顶升输送滚轮装置7和第二定位顶升输送滚轮装置结构相同,均包括架体70、输送滚轮装置71、抓取定位装置72和提升横移装置73。As shown in Figures 2 and 6, the first positioning and jacking conveying roller device 7 and the second positioning and jacking conveying roller device have the same structure, and both include a
如图6所示,架体70固定在外罩机架组件1上,输送滚轮装置71包括侧板711、传动轴712和纵向滚轮713,两块侧板711固定在架体70上,多根传动轴712横向并排设置在两块侧板711之间,所述的每根传动轴712上串联多个纵向滚轮713,且两两纵向滚轮713间有两个挡边轮714,使得两个纵向滚轮713之间有一定的空隙,每根传动轴712的端部设置有第一皮带轮,第一皮带轮通过第一皮带相互传动连接,第一皮带传动连接设置有电机。第一输送滚轮装置15、第二输送滚轮装置11、第三输送滚轮装置17、第四输送滚轮装置23的结构与输送滚轮装置71相同。As shown in FIG. 6 , the
如图7所示,所述的抓取定位装置72包括定位板721、移动板722和拨动架723,定位板721和移动板722均设置在传动轴712的下方,定位板721与架体70固定连接,并在定位板721和移动板722之间设置有两根轴724,所述的定位板721与轴724固定连接,移动板722与轴724通过轴套相连接,并在移动板722的两侧分别设置有皮带夹具725,每个皮带夹具725均固定在一条第二皮带726上,所述的第二皮带726架设在第二皮带轮上并传动连接设置有电机727;所述的定位板721和移动板722上均设置有拨动架723,拨动架723包括立杆728、上杆729和拨动杆730,立杆728设置在定位板721和移动板722的两端,立杆728上端位于纵向滚轮713上方,上杆729架设在两根立杆728上,在上杆729上向下设置有多根拨动杆730,多根拨动杆730的下端位于纵向滚轮713的横向槽内。As shown in FIG. 7 , the grabbing and
如图8、图9所示,所述的提升横移装置包括气缸固定板731、顶升气缸732、导向杆733、连接板734、滚轮安装条735和横向滚轮736,所述的气缸固定板731固定设置架体70上,顶升气缸732固定在气缸固定板731上,所述的连接板734与顶升气缸732的活塞杆相连接,导向杆733通过轴套设置在气缸固定板731上,导向杆733的上端与连接板734固定连接,多根滚轮安装条735横向并排设置在连接板734上,在滚轮安装条735设置多个滚轮支架737,横向滚轮736设置在滚轮支架737上,在顶升气缸732伸出的时候,横向滚轮736凸出位于纵向滚轮713的上方。As shown in Figures 8 and 9, the lifting and traversing device includes a
光刻板通过第一旋转抓取装置4抓取到第一定位顶升输送滚轮装置7上,提升横移装置提升,光刻板可以在横向滚轮736上横向移动,然后抓取定位装置72将光刻板移动适当的位置,以便于第一直线移动抓取机构8的抓取,第二定位顶升输送滚轮装置可以调节光刻板的位置以便于第二旋转抓取装置抓取到卸料机构13上。The lithography plate is grabbed onto the first positioning and lifting conveying roller device 7 by the first rotary grasping device 4, and the lifting and traversing device is lifted. Move the appropriate position to facilitate the grasping of the first linear moving grasping mechanism 8, and the second positioning jacking and conveying roller device can adjust the position of the lithography plate so that the second rotating grasping device can grasp the
如图2、图10所示,所述的第一直线移动抓取机构8和第二直线移动抓取机构结构相同,所述的第一直线移动抓取机构8包括真空吸盘装置14、直线移动传动轴、升降装置80和纵向移动装置和滑轨底板81。As shown in FIG. 2 and FIG. 10 , the first linear moving grabbing mechanism 8 and the second linear moving grabbing mechanism have the same structure, and the first linear moving grabbing mechanism 8 includes a vacuum
如图10所示,滑轨底板81的上下两侧各有滑轨82,上下滑轨82上各装有4个滑块83,上面两个滑块正对下面两个滑块上各装有一个升降装置80,滑轨底板81的中间部位上下装有两个传动轴,两个传动轴上都装有轴承连接座,第一传动轴85的一端连接有电机84,轴承连接座86通过轴套连接在第一传动轴85上,轴承连接座86连接在升降装置80上,控制升降装置80的直线移动,第一传动轴85对应的滑轨底板81上有通槽,方便轴承连接座86的移动,第二传动轴88上连接着另一个升降装置,电机87与电机84的位置相对放置,第二传动轴88的连接、移动情况与第一传动轴85一样。如图11、图12所示,升降装置80的底座89顶部侧板下固定有电机801,底座89内部装有旋转丝杠805,电机801的传动轴部分和旋转丝杠805穿过顶部侧板的一个通孔,电机801的传动轴上和旋转丝杠805上各装有一个同步带轮,两个同步带轮通过皮带连接着,顶部侧板下有一块导轨连接板,导轨连接板通过轴承套连接在旋转丝杠805上,导轨连接板的两侧下方各装有导轨803,每个导轨803上都装有两个滑块804;升降装置80的纵向移动部分806与两根导轨底部固定连接在一起,连接板806上面部分装有电机807,电机807连接着连接板806底面的旋转轴809,旋转轴809的两侧各有导轨810,每个滑轨810上装有滑块811,旋转轴809上装有轴套808,滑块811和轴套808连接在真空连接板140上。As shown in FIG. 10 , there are
第一清洗装置2和第二清洗装置12采用常规的清洗装置,由第一直线移动抓取机构8和第二直线移动抓取机构将光刻板抓取放入第一清洗装置2和第二清洗装置12进行清洗,清洗完成后再由第一直线移动抓取机构8和第二直线移动抓取机构将光刻板抓取出来进入后道工序。The
如图2、图14所示,所述的第一粘尘机构9和第二粘尘机构结构相同,均包括外壳体、上安装板91、上顶紧结构92、上除尘抽屉93、中除尘滚轮输送抽屉94、下除尘抽屉95和下顶紧机构96,所述的上安装板91设置在外壳体的上部,在外壳体上设置有抽屉口,所述的上除尘抽屉93、中除尘滚轮输送抽屉94和下除尘抽屉95分别设置在抽屉口内,上除尘抽屉93、中除尘滚轮输送抽屉94和下除尘抽屉95与外壳体之间分别通过滑轨和滑槽97相连接;所述的上顶紧结构92与下顶紧机构96的结构相同,上除尘抽屉93和下除尘抽屉95的结构相同,上顶紧结构92设置在上除尘抽屉93的上部,下顶紧机构96设置在下除尘抽屉95的下部。As shown in Figures 2 and 14, the first dust sticking mechanism 9 and the second dust sticking mechanism have the same structure, including an outer casing, an upper mounting
如图15所示,所述的上顶紧结构92与下顶紧机构96分别包括顶紧气缸921、气缸安装杆922和顶紧条923,两根气缸安装杆922固定设置在外壳体上,两个顶紧气缸921分别固定设置在气缸安装杆922的中部,顶紧条923分别与两个顶紧气缸921的活塞杆相连接,并在顶紧条923的两端一侧分别设置有导向杆,导向杆穿设在设置在气缸安装杆922的轴套内,顶紧条923的两端另一侧分别设置有顶杆924。As shown in FIG. 15 , the upper and
如图16所示,所述的上除尘抽屉93和下除尘抽屉95结构相同,上除尘抽屉93包括上抽屉框体931、粘尘辊932和可调轴承座933,所述的上抽屉框体931的两端分别设置有两个固定座934,固定座934上分别设置有两根导向杆935,所述的可调轴承座933上设置有两个轴孔,可调轴承座933通过两个轴孔设置在两根导向杆935上,并在导向杆935的底部设置有压缩弹簧936,压缩弹簧936一端与固定座934相抵,另一端与可调轴承座933相抵,所述的可调轴承座933与顶杆924相抵,所述的粘尘辊932具有两根,粘尘辊932设置在对向设置的两个可调轴承座933;As shown in FIG. 16, the upper
如图17所示,所述的中除尘滚轮输送抽屉94包括中抽屉框体941、驱动电机942和转移辊943,在中抽屉框体941的两侧和中部分别设置滚轮轴944,滚轮轴944上设置有多个滚轮945,在滚轮轴944的间隔空隙设置两对转移辊943,两对转移辊943由上、下两根辊体构成,上、下两根辊体之间设有供光刻板通过的缝隙,上、下两根辊体分别与所述的上除尘抽屉93和下除尘抽屉95相贴合接触,滚轮轴944和两对转移辊943的端部分别设置有皮带轮,皮带轮与驱动电机942相传动连接。As shown in FIG. 17 , the middle dust removal
如13所示,所述的翻转机构10包括夹紧气缸103、传动轴101、翻转旋转轴105和翻转侧板106;两边的翻转侧板106中安装了上下两层的传动轴101,每层的传动轴101两两之间存在相等的间距,上面一层的传动轴101上方安装有两块夹紧气缸安装板102,每个夹紧气缸安装板102下都安装有数个夹紧气缸103,每个夹紧气缸103间间距相同,上面一层的夹紧气缸朝下,位于两根传动轴101的中间间隙;下面一层的夹紧气缸位于上面那一层夹紧气缸的正下方,方向朝上;翻转侧板106的一侧装有电机104,电机104连接着翻转旋转轴105,翻转旋转轴105的另一端固定在翻转侧板106上;翻转侧板106的内侧装有电机107,电机107通过皮带带动各个传动轴101的转动。As shown in Fig. 13, the
本发明的工作步骤是:将光刻板放置于放料座130,放料座130由上料小车138运输,上料的时候上料小车138与辊道131对接,放料座130推入辊道131定位,通过第一旋转抓取装置4将光刻板放置至第一定位顶升输送滚轮装置7进行定位,定位完成后输送光刻板到第一输送滚轮装置15,第一直线移动抓取机构8抓取第一输送滚轮装置15上的光刻板放置至第一清洗装置2进行清洗,清洗完成后由第一直线移动抓取机构8取出放置至第二输送滚轮装置11输送进入第一粘尘机构9进行除尘清理,第一粘尘机构9连接翻转机构10,翻转机构10进行翻面,然后输送至第三输送滚轮装置17,第三输送滚轮装置17上的光刻板通过第二直线移动抓取机构8放置至第二清洗装置2清洗,清洗完成后由第二直线移动抓取机构8取出放置至第四输送滚轮装置23,由第四输送滚轮装置23输送进入第二粘尘机构19进行除尘清理,然后输送至第二定位顶升输送滚轮装置24进行定位,定位完成后通过第二旋转抓取装置14放置至卸料机构13,通过上料小车138进行下料。The working steps of the present invention are: placing the lithography plate on the
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| CN113510113A (en) * | 2021-07-26 | 2021-10-19 | 鑫鑫直线精密机械(苏州)有限公司 | Full-automatic slider cleaning machine |
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