CN203945125U - Automation panel beating streamline - Google Patents
Automation panel beating streamline Download PDFInfo
- Publication number
- CN203945125U CN203945125U CN201420345575.2U CN201420345575U CN203945125U CN 203945125 U CN203945125 U CN 203945125U CN 201420345575 U CN201420345575 U CN 201420345575U CN 203945125 U CN203945125 U CN 203945125U
- Authority
- CN
- China
- Prior art keywords
- panel beating
- synchronous belt
- conveying
- streamline
- conveyors
- Prior art date
Links
- 238000010009 beating Methods 0.000 title claims abstract description 27
- 238000004140 cleaning Methods 0.000 claims abstract description 22
- 238000003698 laser cutting Methods 0.000 claims abstract description 17
- 238000005498 polishing Methods 0.000 claims abstract description 17
- 238000007514 turning Methods 0.000 claims abstract description 13
- 230000001360 synchronised Effects 0.000 claims description 28
- 229910000831 Steel Inorganic materials 0.000 claims description 20
- 239000010959 steel Substances 0.000 claims description 20
- 238000005406 washing Methods 0.000 claims description 7
- 239000011901 water Substances 0.000 claims description 7
- 238000005238 degreasing Methods 0.000 claims description 6
- 241000785686 Sander Species 0.000 claims description 4
- 280000453399 Power Laser companies 0.000 claims description 3
- 238000004519 manufacturing process Methods 0.000 abstract description 9
- 238000000034 methods Methods 0.000 description 12
- 238000005520 cutting process Methods 0.000 description 3
- 230000000903 blocking Effects 0.000 description 2
- 210000003298 Dental Enamel Anatomy 0.000 description 1
- 238000001816 cooling Methods 0.000 description 1
- 230000000875 corresponding Effects 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000005516 engineering processes Methods 0.000 description 1
- 238000003754 machining Methods 0.000 description 1
- 239000000203 mixtures Substances 0.000 description 1
- 238000009966 trimming Methods 0.000 description 1
Abstract
Description
Technical field
The utility model relates to panel beating field, is specifically related to a kind of automation panel beating streamline.
Background technology
At present, in panel beating process, before the product enamel processing such as inner container of electric water heater, steel plate need to be through cutting, then artificial overturning steel plate carries out manual polishing, finally enters cleaning device and carries out the series of processes such as degreasing is washed, clear water is washed, oven dry, finally obtains product.This mode of production needs the continuous cooperation between work human and computer, and production efficiency is lower, and under the prerequisite that particularly cannot be improved in workman's productivity, this mode of production is difficult to adapt to the needs of modern production.
Utility model content
For the defect existing in prior art, the purpose of this utility model is to provide a kind of automation panel beating streamline, and without a large amount of artificial cooperations, production efficiency is high.
For reaching above object, the technical scheme that the utility model is taked is: a kind of automation panel beating streamline, comprise a loading and unloading machine people, two laser cutting machines, a turning device, a milling robot, conveying mechanism and a cleaning device, described conveying mechanism is made up of several roller conveyors, and be divided into successively cut length by input to output, upset section, polishing section, described loading and unloading machine people comprises the guide rail of a horizontally set, cut length and two laser cutting machines are all longitudinally arranged on guide rail below, in described upset section, between certain two roller conveyor, turning device is set, one side of described polishing section arranges milling robot, the output of conveying mechanism arranges cleaning device, in conveying mechanism, between two roller conveyors of change throughput direction, 90 ° of steering conveyors are set.
On the basis of technique scheme, in conveying mechanism, the roller conveyor of cut length longitudinally arranges, the roller conveyor horizontally set of upset section, and the roller conveyor of polishing section longitudinally arranges; Described cleaning device horizontally set, between cut length and upset section, 90 ° of steering conveyors are respectively set between upset section and polishing section, arranges 90 ° of steering conveyors between the output of conveying mechanism and cleaning device.
On the basis of technique scheme, described loading and unloading machine people comprises electromagnetic chuck device, synchronous belt mechanism and pinion and rack, described synchronous belt mechanism moves and is arranged at guide rail, synchronous belt mechanism lower end connects electromagnetic chuck device, the pinion and rack that lifting is used is installed on synchronous belt mechanism, and pinion and rack connects electromagnetic chuck device.
On the basis of technique scheme, described laser cutting machine comprises the steel structure beam of gantry frame type, and under crossbeam, runs through the workbench of setting, on described crossbeam, high power laser is set, and described workbench is by AC servo machinery driving.
On the basis of technique scheme, described 90 ° of steering conveyors also comprise fixed mount, on described fixed mount, rotate pivoting support is set, and are fixedly installed double-stranded roller conveyor on pivoting support, under fixed mount, be fixedly installed driving mechanism, driving mechanism connects pivoting support.
On the basis of technique scheme, described turning device comprises frame, rollover stand and two synchronous belt mechanism groups, described rollover stand both sides respectively arrange a connection rotating shaft, and be mounted to frame top middle portion by connection rotating shaft, two synchronous belt mechanism groups are oppositely arranged in rollover stand up and down, each synchronous belt mechanism group is fixedly installed clamping cylinder, and the distance between two synchronous belt mechanism groups is greater than steel plate thickness, and the cylinder in two synchronous belt mechanism groups is relative between two respectively.
On the basis of technique scheme, the end of described milling robot arranges sander.
On the basis of technique scheme, described cleaning device comprises that the feed mechanism, the degreasing that set gradually wash mechanism, clear water washing mechanism, high-temperature cabinet and cooler bin.
On the basis of technique scheme, cut length is positioned in the middle of two laser cutting machines.
The beneficial effects of the utility model are:
1, this panel beating streamline is by a loading and unloading machine people, two laser cutting machines, a turning device, a milling robot, a cleaning device, and several roller conveyors are unified into the streamline of conveying mechanism composition, in production process, the loading and unloading of panel beating, cutting, turn-over are polished, clean, are dried and carry and all automatically complete, without a large amount of artificial cooperations, only need operator, automaticity is high, production efficiency is high, panel beating reliable in quality.
2, the conveying mechanism head end of this panel beating streamline longitudinally arranges, middle part horizontally set, tail end longitudinally arranges, cleaning device horizontally set, connect between rectangular two roller conveyors 90 ° of steering conveyors are set, under the prerequisite of integrality that ensures streamline, reduce the floor space of streamline.
Brief description of the drawings
Fig. 1 is the structural representation of the utility model panel beating streamline;
The structural representation of loading and unloading machine people and guide rail in Fig. 2;
The structural representation of 90 ° of steering conveyors in Fig. 3;
The structural representation of turning device in Fig. 4.
Reference numeral: 1-loading and unloading machine people, 11-electromagnetic chuck device, 12-synchronous belt mechanism, 13-pinion and rack, 2-laser cutting machine, 3-90 ° of steering conveyor, 31-fixed mount, 32-pivoting support, the double-stranded roller conveyor of 33-, 34-driving mechanism, 4-turning device, 41-frame, 42-rollover stand, 43-synchronous belt mechanism group, 44-connection rotating shaft, 5-milling robot, 6-cleaning device, 7-guide rail, 8-roller conveyor, 9-steel plate.
Detailed description of the invention
Below in conjunction with accompanying drawing, embodiment of the present utility model is described in further detail.
As shown in Figure 1, a kind of automation panel beating streamline, comprise a loading and unloading machine people 1, two laser cutting machines 2, a turning device 4, a milling robot 5, conveying mechanism and a cleaning device 6, described conveying mechanism is made up of several roller conveyors 8, and be divided into successively cut length by input to output, upset section, polishing section, described loading and unloading machine people 1 comprises the guide rail 7 of a horizontally set, cut length and two laser cutting machines 2 are all longitudinally arranged on guide rail 7 belows, in described upset section, between certain two roller conveyor 8, turning device 4 is set, one side of described polishing section arranges milling robot 5, the output of conveying mechanism arranges cleaning device 6.In conveying mechanism, between two roller conveyors 8 of change throughput direction, 90 ° of steering conveyors 3 are set.In the present embodiment, the cut length of conveying mechanism is positioned in the middle of two laser cutting machines 2, the roller conveyor 8 of cut length longitudinally arranges, roller conveyor 8 horizontally sets of upset section, the roller conveyor 8 of polishing section longitudinally arranges, described cleaning device 6 horizontally sets, between cut length and upset section, 90 ° of steering conveyors 3 are respectively set between upset section and polishing section, arrange 90 ° of steering conveyors 3 between the output of conveying mechanism and cleaning device 6.
Described laser cutting machine 2 comprises the crossbeam of gantry frame type, and below crossbeam, runs through the workbench of setting, on described crossbeam, high power laser is set, described workbench is by AC servo machinery driving, large format workbench lathe bed can be processed on one side, loading and unloading on one side, and working (machining) efficiency is higher.The end of described milling robot 5 arranges sander.Described cleaning device comprises that the feed mechanism, the degreasing that set gradually wash mechanism, clear water washing mechanism, high-temperature cabinet and cooler bin.
As shown in Figure 2, described loading and unloading machine people 1 comprises electromagnetic chuck device 11, synchronous belt mechanism 12 and pinion and rack 13, described synchronous belt mechanism 12 moves and is arranged on guide rail 7, synchronous belt mechanism 12 lower ends connect electromagnetic chuck device 11, the pinion and rack 13 that lifting is used is installed on synchronous belt mechanism 12, and pinion and rack 13 connects electromagnetic chuck device 11.
As shown in Figure 3, described 90 ° of steering conveyors 3 comprise fixed mount 31, and on described fixed mount, 31 rotations arrange pivoting support 32, are fixedly installed double-stranded roller conveyor 33 on pivoting support 32, fixed mount is fixedly installed driving mechanism 34 31 times, and driving mechanism 34 connects pivoting support 32.
As shown in Figure 4, described turning device 4 comprises frame 41, rollover stand 42 and two synchronous belt mechanism groups 43, described rollover stand 42 both sides respectively arrange a connection rotating shaft 44, and be mounted to frame 41 top middle portion by connection rotating shaft 44, two synchronous belt mechanism groups 43 are oppositely arranged in rollover stand 42, each synchronous belt mechanism group 43 is fixedly installed clamping cylinder, and the distance between two synchronous belt mechanism groups 43 is greater than steel plate 9 thickness, and the cylinder in two synchronous belt mechanism groups 43 is relative between two respectively.
As shown in Figures 1 to 4, the production process of this automation panel beating streamline is, two loading and unloading machine people's 1 electromagnetic chuck device 11 picks up the steel plate 9 on pallet, motor driven gear rackwork 13 is mentioned, drive translation to deliver to the workbench top of corresponding laser cutting machine 2 through synchronous belt mechanism 12, drive and be lowered on workbench by pinion and rack 13.Laser cutting machine 2 surface trimming steel plates 9, after having cut, loading and unloading machine people 1 picks up the steel plate 9 after cutting, is placed on the roller conveyor 8 of guide rail 7 belows.The conveying mechanism that steel plate 9 is unified into through multiple roller conveyors is delivered on 90 ° of steering conveyors 3; the roller of the double-stranded roller conveyor 33 of driven by motor of 90 ° of steering conveyors 3 rotates; thereby drive steel plate 9 to continue to carry; enter behind appropriate location; motor stopping; blocking mechanism work makes steel plate 9 rest on double-stranded roller conveyor 33 to make its relative position constant; driving mechanism 34 drives pivoting support 32 to drive double-stranded roller conveyor 31 to realize 90 ° and turns to; driving mechanism 34 can be that cylinder promotes, and can be also driven by motor.Rear drive mechanism 34 resets, motor is started working, drive the steel plate 9 on double-stranded roller conveyor 33 to enter next roller conveyor 8, being transported to switching mechanism 4 carries out steel plate 9 and overturns 180 °, burr is faced up, through another 90 ° of steering conveyors 3, enter next roller conveyor 8, be delivered on the roller conveyor 8 of milling robot 5 correspondences, the burr operation of polishing, when polishing steel plate 9 burr, blocking mechanism work on place roller conveyor 8, make the relative position of steel plate 9 on roller conveyor 8 constant, the burr of the robot clamping sander automatically grinding steel plate 9 of milling robot 5.After having polished, steel plate 9 transfers to the feed mechanism of cleaning device 6 again via 90 ° of steering conveyors 3, wash mechanism, clear water washing mechanism, high-temperature cabinet and cooler bin through degreasing, carry out surperficial cleaning by degreasing successively, moisture, cooling is washed, dried to clear water, finally directly be delivered to pallet, complete panel beating.
The utility model is not only confined to above-mentioned preferred forms; anyone can draw other various forms of products under enlightenment of the present utility model; no matter but do any variation in its shape or structure; every have identical with a utility model or akin technical scheme, all within its protection domain.
Claims (9)
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201420345575.2U CN203945125U (en) | 2014-06-26 | 2014-06-26 | Automation panel beating streamline |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201420345575.2U CN203945125U (en) | 2014-06-26 | 2014-06-26 | Automation panel beating streamline |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN203945125U true CN203945125U (en) | 2014-11-19 |
Family
ID=51887184
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201420345575.2U CN203945125U (en) | 2014-06-26 | 2014-06-26 | Automation panel beating streamline |
Country Status (1)
| Country | Link |
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| CN (1) | CN203945125U (en) |
Cited By (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106078362A (en) * | 2016-08-14 | 2016-11-09 | 江苏海鑫机床有限公司 | A kind of sewing machine housing multistation hole machined automatic assembly line |
| CN106112545A (en) * | 2016-08-02 | 2016-11-16 | 武汉中天祥智能科技有限公司 | A kind of panel beating equipment |
| CN106932009A (en) * | 2017-04-28 | 2017-07-07 | 国网江苏省电力公司电力科学研究院 | A kind of workpiece automatic detection streamline |
| CN107775485A (en) * | 2016-08-23 | 2018-03-09 | 株洲时代新材料科技股份有限公司 | Composite leaf spring equipment for after-treatment |
| CN108816960A (en) * | 2018-06-14 | 2018-11-16 | 王加骇 | A kind of mechanical cleaning device of semiconductor light |
| CN109290896A (en) * | 2018-09-01 | 2019-02-01 | 浙江众亿智能科技有限公司 | A kind of fork handle surface batch grinding device of fork |
| CN109909687A (en) * | 2019-02-27 | 2019-06-21 | 江苏阿尔菲特科技有限公司 | A kind of metal plate production technology and its production system based on industrial automation |
| CN110480362A (en) * | 2019-07-30 | 2019-11-22 | 安徽鑫翊新材料有限公司 | A kind of aluminum production of construction materials metal plate assembly line |
-
2014
- 2014-06-26 CN CN201420345575.2U patent/CN203945125U/en not_active IP Right Cessation
Cited By (12)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106112545A (en) * | 2016-08-02 | 2016-11-16 | 武汉中天祥智能科技有限公司 | A kind of panel beating equipment |
| CN106112545B (en) * | 2016-08-02 | 2018-06-15 | 武汉中天祥智能科技有限公司 | A kind of panel beating equipment |
| CN106078362A (en) * | 2016-08-14 | 2016-11-09 | 江苏海鑫机床有限公司 | A kind of sewing machine housing multistation hole machined automatic assembly line |
| CN107775485A (en) * | 2016-08-23 | 2018-03-09 | 株洲时代新材料科技股份有限公司 | Composite leaf spring equipment for after-treatment |
| CN106932009A (en) * | 2017-04-28 | 2017-07-07 | 国网江苏省电力公司电力科学研究院 | A kind of workpiece automatic detection streamline |
| CN108816960A (en) * | 2018-06-14 | 2018-11-16 | 王加骇 | A kind of mechanical cleaning device of semiconductor light |
| CN108816960B (en) * | 2018-06-14 | 2020-06-26 | 爱阔特(上海)清洗设备制造有限公司 | Semiconductor photoetching plate cleaning device |
| CN109290896A (en) * | 2018-09-01 | 2019-02-01 | 浙江众亿智能科技有限公司 | A kind of fork handle surface batch grinding device of fork |
| CN109290896B (en) * | 2018-09-01 | 2020-09-04 | 浙江众亿智能科技有限公司 | Fork handle surface batch grinding device of fork |
| CN109909687A (en) * | 2019-02-27 | 2019-06-21 | 江苏阿尔菲特科技有限公司 | A kind of metal plate production technology and its production system based on industrial automation |
| CN109909687B (en) * | 2019-02-27 | 2020-07-31 | 江苏阿尔菲特科技有限公司 | Sheet metal production process based on industrial automation and production system thereof |
| CN110480362A (en) * | 2019-07-30 | 2019-11-22 | 安徽鑫翊新材料有限公司 | A kind of aluminum production of construction materials metal plate assembly line |
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| GR01 | Patent grant | ||
| C14 | Grant of patent or utility model | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20141119 Termination date: 20150626 |
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| EXPY | Termination of patent right or utility model |