CN209162553U - A kind of steel rail welding line milling-grinding equipment - Google Patents
A kind of steel rail welding line milling-grinding equipment Download PDFInfo
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- CN209162553U CN209162553U CN201821704192.4U CN201821704192U CN209162553U CN 209162553 U CN209162553 U CN 209162553U CN 201821704192 U CN201821704192 U CN 201821704192U CN 209162553 U CN209162553 U CN 209162553U
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Abstract
The utility model discloses a kind of steel rail welding line milling-grinding equipments, including milling machine parts, manipulator polishing component and electric controling part, coordination milling machine parts and manipulator polishing component is controlled by electric controling part, the processing operation ground afterwards is first milled to steel rail welding line progress；Milling machine parts include: milling power head assembly, portal frame component, milling clamping component and traveling cart；Manipulator polishing component includes: manipulator ontology, polishing head assembly, polishing clamping component and polishing platform；Milling power head assembly includes: left web of the rail milling dynamic cutter head and right web of the rail milling dynamic cutter head on portal frame component leading flank, and rail top milling dynamic cutter head and rail bottom milling dynamic cutter head on portal frame component trailing flank, corresponding form cutter disk is assembled on four milling dynamic cutter heads.The utility model is not only able to meet the working process to steel rail welding line, moreover it is possible to which the steel rail welding line quality for greatly reducing the labor intensity of operator, and producing is stablized, and live requirement is met.
Description
Technical field
The utility model relates to a kind of rail welding processing technologies, set more specifically to a kind of steel rail welding line milling
It is standby.
Background technique
China railways are with welding the base of the rail by hundred meters of rail weldings of steel mill's production at 500 meters of gapless lines, then transport on route
It is laid with.There is the weld seam of connection rail in the gapless line welded in the weldering base of the rail, needing to carry out weld seam finishing processing could be qualified
It dispatches from the factory to using on route, as shown in Figure 1, two docking of rail 1 are welded together, forms the appearance of weld seam 2 on link position,
Weld seam 2 is higher than 1 base material surface of rail and forms step, needs 2 the raised area of weld seam being worked into requirement, can pass through milling
Or grinding processing, it is complex-shaped due to rail profile face, it is difficult to the working process of weld seam.
It is all the domestic weldering base of the rail at present that manually hand-held grinder carries out grinding process, grinding effect fully relies on manually
Control judgement, and working condition is very poor, and operation technical ability difficulty is also big, and polishing quality is very unstable, is easy to produce rejected product.
Utility model content
In view of the above defects of the prior art, the purpose of the utility model is to provide a kind of steel rail welding line millings to set
It is standby, it is not only able to meet the working process to steel rail welding line, moreover it is possible to greatly reduce the labor intensity of operator, and produce
Steel rail welding line quality stablize, meet live requirement.
To achieve the above objectives, the present invention adopts the following technical solutions:
A kind of steel rail welding line milling-grinding equipment, comprising: milling machine parts, manipulator polishing component and electric controling part pass through
Electric controling part control coordinates milling machine parts and manipulator polishing component and first mills the processing operation ground afterwards to steel rail welding line progress；
The milling machine parts, comprising: milling power head assembly, portal frame component, milling clamping component and traveling cart, milling
Power head assembly is cut on portal frame component, portal frame component is set on traveling cart, and milling clamping component is used for rail
Rail is clamped and positioned when welding line milling operation, there is a pair, is also set on traveling cart, and is located at the two of portal frame component
Side；
The manipulator polishing component, comprising: manipulator ontology, polishing head assembly, polishing clamping component and polishing platform,
The front end of polishing platform is connected with the rear end of traveling cart, and polishing clamping component is set on polishing platform, clamping group of polishing
For part for rail to be clamped and positioned when weld grinding operation on rail, manipulator ontology has a pair, is also set to polishing platform
On, and it is located at the two sides of polishing clamping component, polishing head assembly also has a pair, is respectively connected to corresponding manipulator ontology
On end；
The milling power head assembly, comprising: left web of the rail milling dynamic cutter head and the right side on portal frame component leading flank
Web of the rail milling dynamic cutter head, and rail top milling dynamic cutter head and rail bottom milling dynamic cutter head on portal frame component trailing flank, left rail
It is equipped with left web of the rail form cutter disk on waist milling dynamic cutter head, right web of the rail form cutter is equipped on right web of the rail milling dynamic cutter head
Disk assembles rail top form cutter disk on rail top milling dynamic cutter head, is equipped with rail bottom form cutter disk on rail bottom milling dynamic cutter head.
The milling clamping component, comprising: milling clamps mounting base, and milling clamps mounting base and is set on traveling cart,
Milling clamps mounting base one side and is equipped with a pair of of clamping cylinder erecting bed, and each clamping cylinder erecting bed is equipped with rail clamping
Block, and the rail clamping cylinder for driving rail gripping block, two pieces of rail gripping blocks are oppositely arranged, and it is another that milling clamps mounting base
One side is equipped with a pair of of horizontal guide wheels, and the lower section of horizontal guide wheels is equipped with vertical guide wheel.
The polishing head assembly includes: bistrique frame, and bistrique frame is connected on the end of manipulator ontology, on bistrique frame
It is connected on bistrique frame equipped with constant pressure cylinder, polishing motor, polishing grinding wheel and shield, one end of constant pressure cylinder, constant pressure cylinder
The other end is connected with polishing motor, and polishing grinding wheel is assemblied on polishing motor, and shield is assemblied on bistrique frame.
Miller protective cover is also covered on the milling machine parts.
The electric controling part, comprising: installation frame, and PLC logic control cabinet on installation frame, two sets
Manipulator control cabinet, two sets of polishing motor SEW controllers, two sets of constant pressure cylinder controllers further include being set on miller protective cover
Operator control panel.
The portal frame component is installed on traveling cart by guide rail slide block, and drives screw rod by servo motor again
Nut drives portal frame component to move on traveling cart along rail length direction.
The milling power head assembly is installed on portal frame component by guide rail slide block, and is driven mill by oil cylinder again
It cuts power head assembly and milling operation is carried out to weld seam on rail.
The manipulator ontology is connected and fixed on polishing platform by screw and positioning pin.
The polishing clamping component is connected and fixed on polishing platform by screw and positioning pin.
It is additionally provided with driving wheel on the traveling cart, and is controlled by variable-frequency motor.
In the above technical solution, a kind of steel rail welding line milling-grinding equipment provided by the utility model is not only able to full
Working process of the foot to steel rail welding line, moreover it is possible to greatly reduce the labor intensity of operator, and be set by the milling of this steel rail welding line
The steel rail welding line quality that itself standby design accuracy is produced is stablized, without mismachining tolerance existing for manual intervention, so that every
The processing quality of steel rail welding line has preferable consistency, is made by this steel rail welding line milling-grinding equipment come Problems in Machining of Steel Rail weld seam each
Process-cycle is relatively uniform, more suitable for the pipelining mode at scene, is more able to satisfy live requirement.
Detailed description of the invention
Fig. 1 is the schematic diagram of existing steel rail welding line；
Fig. 2 is the overall structure diagram of the utility model steel rail welding line milling-grinding equipment；
Fig. 3 is the connection signal of milling machine parts and manipulator polishing component in the utility model steel rail welding line milling-grinding equipment
Figure；
Fig. 4 is the left web of the rail in the utility model steel rail welding line milling-grinding equipment, the right web of the rail, rail top and rail bottom form cutter disk
Structural schematic diagram；
The structural schematic diagram of electric controling part in Fig. 5 the utility model steel rail welding line milling-grinding equipment；
The structural schematic diagram for head assembly of polishing in Fig. 6 the utility model steel rail welding line milling-grinding equipment；
The structural schematic diagram of milling clamping component in Fig. 7 the utility model steel rail welding line milling-grinding equipment.
Specific embodiment
The technical solution of the utility model is further illustrated with reference to the accompanying drawings and examples.
Incorporated by reference to shown in Fig. 2 to Fig. 7, a kind of steel rail welding line milling-grinding equipment provided by the utility model, comprising: milling machine portion
Part 3, manipulator polishing component 4 and electric controling part 5, are controlled by electric controling part 5 and coordinate milling machine parts 3 and manipulator
Polishing component 4 carries out 1 weld seam of rail first to mill the dressing operation of the processing method that grinds afterwards to complete weld seam, rail 1 to be processed
It is first placed in Milling Process on milling machine parts 3, then mobile by this steel rail welding line milling-grinding equipment, rail 1 is motionless, is switched to machinery
The hand polishing polishing processing of component 4.
Preferably, the milling machine parts 3, comprising: milling power head assembly, portal frame component 31, milling clamping component 32
With traveling cart 33, milling power head assembly is installed on portal frame component 31 by guide rail slide block, and is driven again by oil cylinder
Milling power head assembly carries out milling operation to weld seam on rail 1, and it is big that portal frame component 31 by guide rail slide block is installed on traveling
On vehicle 33, and feed screw nut is driven to drive portal frame component 31 on traveling cart 33 along 1 length of rail by servo motor again
Direction is mobile, and milling power head assembly is driven to carry out milling along its length to steel rail welding line, and milling clamping component 32 is used for steel
Rail 1 is clamped and positioned when welding line milling operation on rail 1, there is a pair, be also installed on traveling cart 33, and is located at gantry
The front and rear sides side of frame component 31.Miller protective cover 6 is also covered on the milling machine parts 3.
Preferably, the milling power head assembly, comprising: be installed on 31 leading flank of portal frame component by guide rail slide block
Left web of the rail milling dynamic cutter head 301 and right web of the rail milling dynamic cutter head 302, and after being installed on portal frame component 31 by guide rail slide block
Rail top milling dynamic cutter head 303 and rail bottom milling dynamic cutter head 304 on side are equipped with left rail on left web of the rail milling dynamic cutter head 301
Waist form cutter disk 305 is equipped with right web of the rail form cutter disk 306, rail top milling dynamic cutter head on right web of the rail milling dynamic cutter head 302
Rail top form cutter disk 307 is assembled on 303, is equipped with rail bottom form cutter disk 308 on rail bottom milling dynamic cutter head 304.Gantry
Divide on frame component 31 front and rear sides install milling power head assembly, avoid milling dynamic cutter head on milling rail 1 weld seam when
Interfering with each other between form cutter disk is waited, four form a rail profile shape milling dynamic cutter head, realize the complete disconnected of rail
Facing cut is cut, and milling power head assembly is by oil cylinder pushing, by the milling dynamic cutter head edge of rotation perpendicular to 1 direction of rail close to rail
Weld seam on 1, until milling dynamic cutter head stops close to 1 base material surface of rail.
Preferably, the milling clamping component 32, comprising: milling clamps mounting base 321, and milling clamps mounting base 321
It is installed on traveling cart 33, milling clamps and is equipped with a pair of of clamping cylinder erecting bed 322 on 321 one side of mounting base, each
Clamping cylinder erecting bed 322 all has rail gripping block 323, and the rail clamping cylinder for driving rail gripping block 323
324, two pieces of rail gripping blocks 323 are oppositely arranged, and milling clamps and is equipped with a pair of of horizontal guide wheels on 321 another side of mounting base
325, the lower section of horizontal guide wheels 325 is equipped with vertical guide wheel 326.Milling clamping component 32 is forward and backward portal frame component 31
Two sides respectively install one, and clamping cylinder erecting bed 322 is arranged towards portal frame component 31, when being used for steel rail welding line milling
Clamping and positioning to rail 1.
The component 4 preferably, manipulator is polished, comprising: manipulator ontology 41, polishing head assembly 42, polishing clamping group
Part 43 and polishing platform 44, the front end of polishing platform 44 are connected with the rear end of traveling cart 33, and polishing clamping component 43 is logical
Cross screw and positioning pin be installed on polishing platform 44, polishing clamping component 43 on rail 1 when weld grinding operation to steel
Rail 1 clamps and positioning, and manipulator ontology 41 has a pair, is installed on polishing platform 44 also by screw and positioning pin, and position
In the arranged on left and right sides side of polishing clamping component 43, the two sides of rail 1 are distributed in, polishing head assembly 42 also has a pair, connects respectively
In on the end of corresponding manipulator ontology 41, polishing head assembly 42 is controlled by manipulator ontology 41, executes steel rail welding line
Polishing operation, manipulator ontology 41 is by writing polishing tracing point, setting translation variate-value and translation number, so that grinding head group
More curved surface continuously smooth transition polishings may be implemented in part 42.
Preferably, the polishing head assembly 42, includes: bistrique frame 421, bistrique frame 421 is connected in manipulator ontology 41
End on, bistrique frame 421 is equipped with constant pressure cylinder 422, polishing motor 423, polishing grinding wheel 424 and shield 425, constant pressure gas
One end of cylinder 422 is connected on bistrique frame 421, and the other end of constant pressure cylinder 422 is connected with polishing motor 423, and polishing grinding wheel 424 fills
Assigned on polishing motor 423, shield 425 is assemblied on bistrique frame 421.
Preferably, the electric controling part 5, comprising: installation frame 51, and PLC on installation frame 51 are patrolled
Collect control cabinet 52, manipulator control cabinet 53, polishing motor SEW controller 54, constant pressure cylinder controller 55 and operator control panel 56.
Preferably, the operator control panel 56 is installed on the miller protective cover 6 outside milling machine parts 3.
Preferably, the PLC logic control cabinet 52 acts on the milling work for being first to start milling machine parts 3 to steel rail welding line
Industry, then start manipulator by manipulator control cabinet 53 and polish component 4 to the polishing operation of steel rail welding line is completed first to mill and be ground afterwards
Processing method.
Preferably, the manipulator control cabinet 53, polishing motor SEW controller 54, constant pressure cylinder controller 55 are all provided with
There are two sets, controls the polishing head assembly 42 installed on corresponding manipulator ontology 41 and the manipulator ontology 41 respectively.
Preferably, the manipulator control cabinet 53 can control the polishing track of manipulator ontology 41, while also controlling
The corresponding polishing motor SEW controller 54 of sanding component 42 and constant pressure cylinder controller 55 installed on the manipulator ontology 41,
So that the revolving speed of polishing grinding wheel 424 and the size of polishing pressure can be controlled at any time during the grinding process.
Preferably, being additionally provided with driving wheel on the traveling cart 33, and controlled by variable-frequency motor, so as to be processed
Steel rail welding line can be convenient for milling operation between milling machine parts 3 and manipulator polishing component 4 with switching position.
Those of ordinary skill in the art it should be appreciated that more than embodiment be intended merely to illustrate that this is practical new
Type, and be not used as the restriction to the utility model, as long as in the spirit of the utility model, to the above
Variation, the modification of embodiment will all be fallen in the Claims scope of the utility model.
Claims (10)
1. a kind of steel rail welding line milling-grinding equipment characterized by comprising milling machine parts, manipulator polishing component and electrical control
Component is controlled by electric controling part and coordinates milling machine parts and manipulator component of polishing and to steel rail welding line first mill and grind afterwards
Process operation；
The milling machine parts, comprising: milling power head assembly, portal frame component, milling clamping component and traveling cart, milling are dynamic
Power head assembly is set on portal frame component, and portal frame component is set on traveling cart, and milling clamping component is for weld seam on rail
Rail is clamped and positioned when milling operation, there is a pair, is also set on traveling cart, and is located at the two sides of portal frame component
Side；
The manipulator polishing component, comprising: manipulator ontology, polishing head assembly, polishing clamping component and polishing platform, polishing
The front end of platform is connected with the rear end of traveling cart, and polishing clamping component is set on polishing platform, and polishing clamping component is used
Rail is clamped and positioned when weld grinding operation on rail, manipulator ontology has a pair, it is also set on polishing platform, and
Positioned at the two sides of polishing clamping component, polishing head assembly also has a pair, is respectively connected to the end of corresponding manipulator ontology
On；
The milling power head assembly, comprising: left web of the rail milling dynamic cutter head and the right web of the rail on portal frame component leading flank
Milling dynamic cutter head, and rail top milling dynamic cutter head and rail bottom milling dynamic cutter head on portal frame component trailing flank, left web of the rail milling
It cuts and is equipped with left web of the rail form cutter disk on dynamic cutter head, right web of the rail form cutter disk, rail are equipped on right web of the rail milling dynamic cutter head
It pushes up and assembles rail top form cutter disk on milling dynamic cutter head, be equipped with rail bottom form cutter disk on rail bottom milling dynamic cutter head.
2. a kind of steel rail welding line milling-grinding equipment as described in claim 1, it is characterised in that: the milling clamping component, packet
Include: milling clamps mounting base, and milling clamps mounting base and is set on traveling cart, and milling clamps mounting base one side and is equipped with a pair
Clamping cylinder erecting bed, each clamping cylinder erecting bed are equipped with rail gripping block, and the rail for driving rail gripping block
Clamping cylinder, two pieces of rail gripping blocks are oppositely arranged, and milling clamps mounting base another side and is equipped with a pair of of horizontal guide wheels, water
The lower section of flat guide wheel is equipped with vertical guide wheel.
3. a kind of steel rail welding line milling-grinding equipment as described in claim 1, it is characterised in that: the polishing head assembly is wrapped
Include: bistrique frame, bistrique frame are connected on the end of manipulator ontology, and bistrique frame is equipped with constant pressure cylinder, polishing motor, polishing grinding wheel
And shield, one end of constant pressure cylinder are connected on bistrique frame, the other end of constant pressure cylinder is connected with polishing motor, polishing grinding wheel dress
Assigned on polishing motor, shield is assemblied on bistrique frame.
4. a kind of steel rail welding line milling-grinding equipment as described in claim 1, it is characterised in that: be also provide on the milling machine parts
There is miller protective cover.
5. a kind of steel rail welding line milling-grinding equipment as claimed in claim 4, it is characterised in that: the electric controling part, packet
It includes: installation frame, and PLC logic control cabinet, two sets of manipulator control cabinets, two sets of polishing motor SEW on installation frame
Controller, two sets of constant pressure cylinder controllers further include the operator control panel on miller protective cover.
6. a kind of steel rail welding line milling-grinding equipment as described in claim 1, it is characterised in that: the portal frame component is by leading
Rail sliding block is installed on traveling cart, and drives feed screw nut to drive portal frame component on traveling cart by servo motor again
It is moved along rail length direction.
7. a kind of steel rail welding line milling-grinding equipment as described in claim 1, it is characterised in that: the milling power head assembly is logical
It crosses guide rail slide block to be installed on portal frame component, and drives milling power head assembly to mill weld seam on rail by oil cylinder again
Cut operation.
8. a kind of steel rail welding line milling-grinding equipment as described in claim 1, it is characterised in that: the manipulator ontology passes through spiral shell
Silk and positioning pin are connected and fixed on polishing platform.
9. a kind of steel rail welding line milling-grinding equipment as described in claim 1, it is characterised in that: the polishing clamping component passes through
Screw and positioning pin are connected and fixed on polishing platform.
10. a kind of steel rail welding line milling-grinding equipment as described in claim 1, it is characterised in that: also set on the traveling cart
There is driving wheel, and is controlled by variable-frequency motor.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201821704192.4U CN209162553U (en) | 2018-10-19 | 2018-10-19 | A kind of steel rail welding line milling-grinding equipment |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201821704192.4U CN209162553U (en) | 2018-10-19 | 2018-10-19 | A kind of steel rail welding line milling-grinding equipment |
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| CN209162553U true CN209162553U (en) | 2019-07-26 |
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| CN201821704192.4U Active CN209162553U (en) | 2018-10-19 | 2018-10-19 | A kind of steel rail welding line milling-grinding equipment |
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Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109056434A (en) * | 2018-10-19 | 2018-12-21 | 上海瑞纽机械股份有限公司 | A kind of steel rail welding line milling-grinding equipment |
| CN110434317A (en) * | 2019-08-26 | 2019-11-12 | 嘉兴学院 | Milling one heavy castings robot |
| CN110666231A (en) * | 2019-11-06 | 2020-01-10 | 谢书浩 | Milling cutter mechanism of numerical control finish milling equipment based on steel rail welding seam |
| CN113085021A (en) * | 2021-04-09 | 2021-07-09 | 莆田市晟熠光电科技有限公司 | Spherical milling and grinding machine and method for machining central hole of ball lens |
-
2018
- 2018-10-19 CN CN201821704192.4U patent/CN209162553U/en active Active
Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109056434A (en) * | 2018-10-19 | 2018-12-21 | 上海瑞纽机械股份有限公司 | A kind of steel rail welding line milling-grinding equipment |
| CN110434317A (en) * | 2019-08-26 | 2019-11-12 | 嘉兴学院 | Milling one heavy castings robot |
| CN110666231A (en) * | 2019-11-06 | 2020-01-10 | 谢书浩 | Milling cutter mechanism of numerical control finish milling equipment based on steel rail welding seam |
| CN110666231B (en) * | 2019-11-06 | 2021-02-26 | 深圳龙图腾创新设计有限公司 | Milling cutter mechanism of numerical control finish milling equipment based on steel rail welding seam |
| CN113085021A (en) * | 2021-04-09 | 2021-07-09 | 莆田市晟熠光电科技有限公司 | Spherical milling and grinding machine and method for machining central hole of ball lens |
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