CN103894930B - A kind of shaping and reconditioning special equipment of emery wheel - Google Patents

A kind of shaping and reconditioning special equipment of emery wheel Download PDF

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Publication number
CN103894930B
CN103894930B CN201410155697.XA CN201410155697A CN103894930B CN 103894930 B CN103894930 B CN 103894930B CN 201410155697 A CN201410155697 A CN 201410155697A CN 103894930 B CN103894930 B CN 103894930B
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China
Prior art keywords
axis
emery wheel
supporting seat
reconditioning
shaping
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CN103894930A (en
Inventor
王辉
周松喜
曹贻书
蔡明煌
吴大伟
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Global Stone (fujian) Co Ltd
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Global Stone (fujian) Co Ltd
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B24GRINDING; POLISHING
    • B24BMACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
    • B24B53/00Devices or means for dressing or conditioning abrasive surfaces
    • B24B53/06Devices or means for dressing or conditioning abrasive surfaces of profiled abrasive wheels
    • B24B53/08Devices or means for dressing or conditioning abrasive surfaces of profiled abrasive wheels controlled by information means, e.g. patterns, templets, punched tapes or the like

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Grinding Of Cylindrical And Plane Surfaces (AREA)

Abstract

A kind of shaping and reconditioning special equipment of emery wheel, comprise supporting seat, the bottom of supporting seat is provided with a workpiece tool, the top of supporting seat is provided with one can along the grinding mechanism of supporting seat X-axis and Z-direction movement, grinding mechanism is positioned at the top of workpiece tool, this grinding mechanism comprises one can along the vertical plate of supporting seat Z-direction movement, vertical plate is provided with first motor driving rotating shaft to rotate along the rotating shaft and of supporting seat X-direction setting, one end of rotating shaft is fixed with a blade, the other end is provided with an extension, this extension is detachably provided with corundum cutter, the side of extension is provided with one can along the operating table surface of described supporting seat Y direction movement, this operating table surface is fixed the sanded brick of a pair emery wheel reconditioning.This equipment manufacturing cost is cheap, and can realize shaping, reconditioning and process simultaneously, working (machining) efficiency increases substantially, meanwhile, during emery wheel reconditioning, tool setting and feeding convenient, ensure reconditioning precision, effectively shorten emery wheel shaping and reconditioning time.

Description

A kind of shaping and reconditioning special equipment of emery wheel
Technical field
The present invention relates to the shaping of a kind of processing of stone apparatus and reconditioning special equipment, refer to the shaping of a kind of emery wheel and reconditioning special equipment specifically.
Background technology
Along with the development of decorative craft, to the shape of stone product and dimensional requirement more and more higher.A large amount of numerical controls and automatically processing device enter processing of stone industry, and ornamental processing of stone technique is generally divided into: blanking, shaping, corase grind, fine grinding and fine grinding, wherein, fine grinding and fine grinding are the principal elements restricting processing of stone efficiency and machining accuracy.And fine grinding and the main tool of fine grinding are emery wheels, therefore, the accuracy relation of emery wheel is to the quality of stone product quality, but many processing of stone producers also need to take into account its preparation cost while preparing high accuracy emery wheel.Therefore work out and a kind ofly there is high accuracy and emery wheel tool with low cost is of great significance.
At present, the contour machining equipment of emery wheel mainly contains CNC lathes equipment and vase profiling machine, although CNC lathes equipment processes the emery wheel precision obtained can reach requirement, its processing cost is too high, unrealistic; And although its processing cost of vase profiling machine is low, its precision often can not reach requirement again; In addition, in reconditioning, no matter be CNC lathes equipment or vase profiling machine, all inconvenient tool setting and feeding, working (machining) efficiency is very low, is unfavorable for the large-scale production of emery wheel, indirectly governs the development of stone product.For this reason, we provide a kind of precision high, with low cost and convenient etc. the emery wheel of the tool setting of reconditioning is shaping and reconditioning special equipment.
Summary of the invention
The invention provides the shaping of a kind of emery wheel and reconditioning special equipment, with solve exist existing emery wheel contour machining equipment there is precision height then cost be high, the low then precision of cost is low and reconditioning tool setting inconvenience, the low inferior problem of working (machining) efficiency.
Technical scheme of the present invention is as follows:
A kind of shaping and reconditioning special equipment of emery wheel, comprise a supporting seat, the bottom of this supporting seat is provided with one for clamping the workpiece tool of emery wheel, the top of supporting seat is provided with one can along the grinding mechanism of supporting seat X-axis and Z-direction movement, grinding mechanism is positioned at the top of workpiece tool, this grinding mechanism comprises one can along the vertical plate of supporting seat Z-direction movement, vertical plate is provided with first motor driving rotating shaft to rotate along the rotating shaft and of supporting seat X-direction setting, one end of rotating shaft is fixed with a blade, the other end is provided with an extension, extension is detachably provided with corundum cutter, the side of extension is also provided with one can along the operating table surface of supporting seat Y direction movement, this operating table surface is fixed the sanded brick of a pair emery wheel reconditioning.
In the technical scheme of the shaping and reconditioning special equipment of a kind of emery wheel of the present invention, sheathed first belt pulley of output shaft of the first motor, on rotating shaft, sheathed second belt pulley, is connected by a belt between the first belt pulley with the second belt pulley.
Particularly, the supporting seat that is shaping and reconditioning special equipment of a kind of emery wheel of the present invention is included in symmetrically arranged two holders of X-direction, the upper end frame of two holders is provided with an X-axis crossbeam, two holders are fixedly connected with in bottom and extend to side and are provided with a bracing frame, above-mentioned workpiece tool is located on this bracing frame, above-mentioned bracing frame sets up the Y-axis crossbeam that is positioned at this workpiece tool side.
Further, the technical scheme of the shaping and reconditioning special equipment of a kind of emery wheel of the present invention, X-axis crossbeam side is along its length provided with an X-axis guide rail, on this X-axis guide rail, correspondence is provided with a slide block, X-axis screw mandrel and X-axis feed screw nut is provided with between X-axis guide rail and slide block, wherein, X-axis feed screw nut is fixedly connected with the rear end face of slide block, and X-axis screw mandrel is rotated by an X-axis driven by servomotor; Described Y-axis crossbeam upper surface is along its length provided with a Y-axis guide rail, this Y-axis guide rail is provided with described operating table surface, Y-axis screw mandrel and Y-axis feed screw nut is provided with between Y-axis guide rail and operating table surface, wherein, Y-axis feed screw nut is fixedly connected with the lower surface of operating table surface, and Y-axis screw mandrel is rotated by a Y-axis driven by servomotor.
Further, the slip front face of the shaping and reconditioning special equipment of above-mentioned a kind of emery wheel is fixed with two Z axis feed screw nuts, Z axis feed screw nut correspondence wears a Z axis screw mandrel, described Z axis screw mandrel is rotated by a Z axis driven by servomotor, and described Z axis servomotor is fixed on described vertical plate upper surface by a contiguous block.
Again further, the workpiece tool that is shaping and reconditioning special equipment of above-mentioned a kind of emery wheel comprises two load bearing seats be symmetrically set on support frame as described above, each load bearing seat correspondence is provided with a location thimble, one of them location thimble is connected with a cylinder, and another location thimble is by the second motor-driven rotation.
In addition, the shaping and reconditioning special equipment of this emery wheel also comprises a PLC, and this PLC is connected with above-mentioned X-axis servomotor, Y-axis servomotor, Z axis servomotor, cylinder, the first motor and the second motor the work controlling these motors and cylinder respectively.
From the above-mentioned description of this invention, compared to the prior art, the invention has the advantages that:
1, the shaping and reconditioning special equipment of this structure, by controlling the motion of grinding mechanism at X-axis, Z axis and the rotation of emery wheel, complete the shaping of emery wheel, equipment manufacturing cost is low, can reach again the requirement of precision.
2, by the rotation of emery cutter and the reciprocating motion of sanded brick, cut out the normal sand stock mould type not meeting standard roll grinding wheels for reconditioning, again emery cutter is dismantled from rotating shaft, non-compliant emery wheel is installed on the rotary shaft, rotated and the reciprocating motion of sanded brick by emery wheel, the reparation to emery wheel can be realized.
3, this equipment can realize shaping, reconditioning and processes simultaneously, and working (machining) efficiency increases substantially, meanwhile, during emery wheel reconditioning, tool setting and feeding convenient, ensure reconditioning precision, effectively shorten emery wheel shaping and reconditioning time.
Accompanying drawing explanation
Fig. 1 is the structural representation of the shaping and reconditioning special equipment of emery wheel of the present invention;
Fig. 2 is the front view of the shaping and reconditioning special equipment of emery wheel of the present invention;
Fig. 3 is the left view of the shaping and reconditioning special equipment of emery wheel of the present invention.
Detailed description of the invention
With reference to the accompanying drawings the specific embodiment of the present invention is described.In order to complete understanding the present invention, many details are described below, but to those skilled in the art, also can realize the present invention without the need to these details.For known assembly, method and process, be below not described in detail.
A kind of shaping and reconditioning special equipment of emery wheel, see figures.1.and.2, comprise supporting seat 1 and PLC(not shown in FIG.), supporting seat 1 is included in symmetrically arranged two holders 11 of X-direction, the upper end frame of two holders 11 is provided with an X-axis crossbeam 20, two holders 11 are fixedly connected with in bottom and extend to side and are provided with a bracing frame 12, and bracing frame 12 is equiped with a workpiece tool 30, the also erection Y-axis crossbeam 40 that has one to be positioned at this workpiece tool 30 side on bracing frame 12.X-axis crossbeam 20 above workpiece tool 30 is provided with a grinding mechanism 50, grinding mechanism 50 comprises one can along the vertical plate 51 of the Z-direction movement of X-axis crossbeam, vertical plate 51 is provided with the rotating shaft 52 arranged along X-axis crossbeam length direction and the first motor 53 driving rotating shaft to rotate, sheathed first belt pulley 531 of output shaft of the first motor 53, on rotating shaft 52, sheathed second belt pulley 521, first belt pulley is connected by a belt 54 with between the second belt pulley.One end of rotating shaft 52 is fixed with a blade 55, the other end is provided with an extension, extension is detachably provided with corundum cutter, and the side of extension is also provided with an operating table surface 41 that can move forward and backward on Y-axis crossbeam 40, this operating table surface 41 is fixed a sanded brick to emery wheel reconditioning.
With reference to Fig. 1 and Fig. 3, X-axis crossbeam 20 side is along its length provided with X-axis guide rail 21, on this X-axis guide rail 21, correspondence is provided with the slide block 22 coordinated with X-axis guide rail 21, X-axis screw mandrel 23 and X-axis feed screw nut (angle reason is provided with between X-axis guide rail 21 and slide block 22, not shown in FIG.), wherein, X-axis feed screw nut is fixedly connected with the rear end face of slide block 22, and X-axis screw mandrel 23 drives rotation by X-axis servomotor 24.Slide block 22 front end face is fixed with two Z axis feed screw nuts 61, and Z axis feed screw nut 61 correspondence wears a Z axis screw mandrel 62, and Z axis screw mandrel 62 drives rotation by Z axis servomotor 63, and Z axis servomotor 63 is fixed on the upper surface of vertical plate 51 by a contiguous block 64.Above-mentioned Y-axis crossbeam 40 upper surface is along its length provided with a Y-axis guide rail 42, operating table surface 41 is arranged on this Y-axis guide rail 42, Y-axis screw mandrel 43 and Y-axis feed screw nut is provided with (due to angle reason between Y-axis guide rail 42 and operating table surface 41, do not embody in figure), wherein, Y-axis feed screw nut is fixedly connected with the lower surface of operating table surface 41, and Y-axis screw mandrel 43 is rotated by a Y-axis driven by servomotor.
Continue to see figures.1.and.2, workpiece tool 30 comprises two load bearing seats 31 be symmetrically set on bracing frame 12, each load bearing seat 31 correspondence is provided with a location thimble 32, and one of them location thimble 32 is connected with a cylinder 33, and another location thimble 32 drives rotation by the second motor 34.Above-mentioned X-axis servomotor 24, Y-axis servomotor, Z axis servomotor 63, cylinder 33, first motor 53 and the second motor 34 are connected with PLC respectively.
Above-mentioned emery wheel refers to that any longitudinal section is circular stone material briquetting roller.
The emery wheel of this structure operating procedure flow process that is shaping and reconditioning special equipment is as follows:
1, to have good positioning emery wheel with two of workpiece tool 30 location thimbles 32;
2, as requested, at PLC machining programming, by controlling the motion of grinding mechanism 50 at X-axis, Z axis and the rotation of emery wheel, the shaping of emery wheel is completed.
3, emery cutter is arranged on the extension of rotating shaft 52, sanded brick is fixed in operating table surface 41, by the rotation of emery cutter and the reciprocating motion of sanded brick, reaches the requirement cutting out normal sand stock mould type.
4, emery cutter is dismantled from rotating shaft 52, non-compliant emery wheel is arranged on rotating shaft 52 extension, rotated and the reciprocating motion of sanded brick by emery wheel, the reconditioning to emery wheel can be realized.
Above are only the specific embodiment of the present invention, but design concept of the present invention is not limited thereto, all changes utilizing this design the present invention to be carried out to unsubstantiality, all should belong to the behavior of invading scope.

Claims (7)

1. the shaping and reconditioning special equipment of an emery wheel, comprise a supporting seat, it is characterized in that: the bottom of described supporting seat is provided with one for clamping the workpiece tool of emery wheel, the top of supporting seat is provided with one can along the grinding mechanism of supporting seat X-axis and Z-direction movement, described grinding mechanism is positioned at the top of described workpiece tool, this grinding mechanism comprises one can along the vertical plate of supporting seat Z-direction movement, described vertical plate is provided with first motor driving rotating shaft to rotate along the rotating shaft and of supporting seat X-direction setting, one end of described rotating shaft is fixed with a blade, the other end is provided with an extension, this extension is detachably provided with corundum cutter, the side of described extension is provided with one can along the operating table surface of described supporting seat Y direction movement, this operating table surface is fixed the sanded brick of a pair emery wheel reconditioning.
2. the shaping and reconditioning special equipment of a kind of emery wheel as claimed in claim 1, is characterized in that: sheathed first belt pulley of output shaft of described first motor, on rotating shaft, sheathed second belt pulley, is connected by a belt between the first belt pulley with the second belt pulley.
3. the shaping and reconditioning special equipment of a kind of emery wheel as claimed in claim 1, it is characterized in that: described supporting seat is included in symmetrically arranged two holders of X-direction, the upper end frame of two holders is provided with an X-axis crossbeam, two holders are fixedly connected with in bottom and extend to side and are provided with a bracing frame, described workpiece tool is located on this bracing frame, support frame as described above sets up the Y-axis crossbeam that is positioned at this workpiece tool side.
4. the shaping and reconditioning special equipment of a kind of emery wheel as claimed in claim 3, it is characterized in that: described X-axis crossbeam side is along its length provided with an X-axis guide rail, on this X-axis guide rail, correspondence is provided with a slide block, X-axis screw mandrel and X-axis feed screw nut is provided with between X-axis guide rail and slide block, wherein, X-axis feed screw nut is fixedly connected with the rear end face of slide block, and X-axis screw mandrel is rotated by an X-axis driven by servomotor; Described Y-axis crossbeam upper surface is along its length provided with a Y-axis guide rail, this Y-axis guide rail is provided with described operating table surface, Y-axis screw mandrel and Y-axis feed screw nut is provided with between Y-axis guide rail and operating table surface, wherein, Y-axis feed screw nut is fixedly connected with the lower surface of operating table surface, and Y-axis screw mandrel is rotated by a Y-axis driven by servomotor.
5. the shaping and reconditioning special equipment of a kind of emery wheel as claimed in claim 4, it is characterized in that: the front end face of described slide block is fixed with two Z axis feed screw nuts, Z axis feed screw nut correspondence wears a Z axis screw mandrel, described Z axis screw mandrel is rotated by a Z axis driven by servomotor, and described Z axis servomotor is fixed on described vertical plate upper surface by a contiguous block.
6. the shaping and reconditioning special equipment of a kind of emery wheel as claimed in claim 5, it is characterized in that: described workpiece tool comprises two load bearing seats be symmetrically set on support frame as described above, each load bearing seat correspondence is provided with a location thimble, one of them location thimble is connected with a cylinder, and another location thimble is by the second motor-driven rotation.
7. the shaping and reconditioning special equipment of a kind of emery wheel as claimed in claim 6, it is characterized in that: this equipment also comprises a PLC, this PLC is connected with described X-axis servomotor, Y-axis servomotor, Z axis servomotor, cylinder, the first motor and the second motor respectively.
CN201410155697.XA 2014-04-18 2014-04-18 A kind of shaping and reconditioning special equipment of emery wheel Active CN103894930B (en)

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Application Number Priority Date Filing Date Title
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CN103894930B true CN103894930B (en) 2016-04-20

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Families Citing this family (5)

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CN104476358B (en) * 2014-11-14 2017-01-25 广州遂联自动化设备有限公司 Four axis and three linkage numerical control automatic polishing machine
CN106425728A (en) * 2016-08-31 2017-02-22 佛山市欧铂利复合材料有限公司 Edge grinding equipment
CN107671631A (en) * 2017-11-03 2018-02-09 南京泉峰汽车精密技术股份有限公司 Apparatus for automatically removing burr for axial workpiece
CN107671610B (en) * 2017-11-07 2023-08-25 东莞市千岛机械制造有限公司 Vertical machine tool for high-performance cutter production and grinding
CN111168498B (en) * 2020-01-07 2022-01-04 霍玉鹏 Valve lock plate plane grinding equipment

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US4458660A (en) * 1980-12-11 1984-07-10 Gebr. Magerle Ag Apparatus and methods for preparing grinding wheels and performing grinding operations therewith
CN2272805Y (en) * 1995-09-22 1998-01-21 广东省云浮市机械厂 Horizontal cutter for stone disc saw
CN2445888Y (en) * 2000-07-11 2001-09-05 沈阳金高林机械制造有限公司 Double-bridge end rotation stone cutting machine
CN2555143Y (en) * 2001-11-08 2003-06-11 冯希涛 Gantry stone saw cutting machine
EP1974860A1 (en) * 2005-12-28 2008-10-01 JTEKT Corporation Truing device and truing method for grinding wheel
CN203765470U (en) * 2014-04-18 2014-08-13 环球石材(福建)有限公司 Special equipment for molding and grinding abrasive wheel

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JP2002160160A (en) * 2000-11-28 2002-06-04 Koide Roll Tekkosho:Kk Shaping device for grinding wheel

Patent Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US4458660A (en) * 1980-12-11 1984-07-10 Gebr. Magerle Ag Apparatus and methods for preparing grinding wheels and performing grinding operations therewith
CN2272805Y (en) * 1995-09-22 1998-01-21 广东省云浮市机械厂 Horizontal cutter for stone disc saw
CN2445888Y (en) * 2000-07-11 2001-09-05 沈阳金高林机械制造有限公司 Double-bridge end rotation stone cutting machine
CN2555143Y (en) * 2001-11-08 2003-06-11 冯希涛 Gantry stone saw cutting machine
EP1974860A1 (en) * 2005-12-28 2008-10-01 JTEKT Corporation Truing device and truing method for grinding wheel
CN203765470U (en) * 2014-04-18 2014-08-13 环球石材(福建)有限公司 Special equipment for molding and grinding abrasive wheel

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Denomination of invention: A special equipment for grinding wheel forming and grinding

Effective date of registration: 20200827

Granted publication date: 20160420

Pledgee: China Minsheng Banking Corp Quanzhou branch

Pledgor: UNIVERSAL MARBLE & GRANITE (FUJIAN) Co.,Ltd.

Registration number: Y2020990001036