CN103894930A - Special equipment for forming and grinding abrasive wheels - Google Patents
Special equipment for forming and grinding abrasive wheels Download PDFInfo
- Publication number
- CN103894930A CN103894930A CN201410155697.XA CN201410155697A CN103894930A CN 103894930 A CN103894930 A CN 103894930A CN 201410155697 A CN201410155697 A CN 201410155697A CN 103894930 A CN103894930 A CN 103894930A
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- China
- Prior art keywords
- axis
- emery wheel
- moulding
- special equipment
- rotating shaft
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B53/00—Devices or means for dressing or conditioning abrasive surfaces
- B24B53/06—Devices or means for dressing or conditioning abrasive surfaces of profiled abrasive wheels
- B24B53/08—Devices or means for dressing or conditioning abrasive surfaces of profiled abrasive wheels controlled by information means, e.g. patterns, templets, punched tapes or the like
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Grinding Of Cylindrical And Plane Surfaces (AREA)
Abstract
A set of special equipment for forming and grinding abrasive wheels comprises a supporting base, wherein a workpiece tool is arranged on the lower portion of the supporting base, a grinding mechanism capable of moving in the direction of the X axis and the direction of the Z axis of the supporting base is arranged on the upper portion of the supporting base and located above the workpiece tool, the grinding mechanism comprises a vertical plate capable of moving in the direction of the Z axis of the supporting base, a rotating shaft arranged in the direction of the X axis of the supporting base and a first motor for driving the rotating shaft to rotate are arranged on the vertical plate, a blade is fixed to one end of the rotating shaft, an extension segment is arranged at the other end of the rotating shaft, a corundum tool is detachably installed on the extension segment, an operating table board capable of moving in the direction of the Y axis of the supporting base is arranged beside the extension segment, and a pair of bath bricks for grinding the abrasive wheels are fixed to the operating table board. The equipment is low in manufacturing cost, the machining efficiency is substantially improved while forming and grinding can be achieved, meanwhile, tool setting and feeding is convenient to perform when the abrasive wheels are ground, the grinding accuracy is guaranteed, and the abrasive wheel forming and grinding time is effectively shortened.
Description
Technical field
The present invention relates to a kind of moulding and reconditioning special equipment of processing of stone apparatus, refer to specifically a kind of moulding and reconditioning special equipment of emery wheel.
Background technology
Along with the development of decorative craft, shape and dimensional requirement to stone product are more and more higher.A large amount of numerical controls and automatically processing device enter processing of stone industry, and ornamental processing of stone technique is generally divided into: blanking, moulding, corase grind, fine grinding and fine grinding, wherein, fine grinding and fine grinding are the principal elements of restriction processing of stone efficiency and machining accuracy.And fine grinding and the main tool of fine grinding are emery wheels, therefore, the accuracy relation of emery wheel is to the quality of stone product quality, but many processing of stone producer also needs to take into account its preparation cost in preparing high accuracy emery wheel.Therefore work out and a kind ofly there is high accuracy and emery wheel tool with low cost is of great significance.
At present, the contour machining equipment of emery wheel mainly contains CNC lathes equipment and vase profiling machine, can reach requirement although CNC lathes equipment is processed the emery wheel precision obtaining, and its processing cost is too high, unrealistic; Although and its processing cost of vase profiling machine is low, its precision often can not reach again requirement; In addition, aspect reconditioning, no matter be CNC lathes equipment or vase profiling machine, all inconvenient tool setting and feedings, working (machining) efficiency is very low, is unfavorable for the large-scale production of emery wheel, is indirectly restricting the development of stone product.For this reason, we provide the tool setting of high, the with low cost and reconditioning of a kind of precision convenient etc. emery wheel moulding and reconditioning special equipment.
Summary of the invention
The invention provides a kind of moulding and reconditioning special equipment of emery wheel, with solve exist existing emery wheel contour machining equipment to have a precision height cost is high, the low precision of cost is low and reconditioning tool setting inconvenience, the low inferior problem of working (machining) efficiency.
Technical scheme of the present invention is as follows:
A kind of moulding of emery wheel and reconditioning special equipment, comprise a supporting seat, the bottom of this supporting seat is provided with one for clamping the workpiece tool of emery wheel, the top of supporting seat is provided with a grinding mechanism that can move along supporting seat X-axis and Z-direction, grinding mechanism is positioned at the top of workpiece tool, this grinding mechanism comprises a vertical plate that can move along supporting seat Z-direction, vertical plate is provided with a rotating shaft arranging along supporting seat X-direction and first motor that drives rotating shaft to rotate, one end of rotating shaft is fixed with a blade, the other end is provided with an extension, corundum cutter is detachably installed on extension, the side of extension is also provided with an operating table surface that can move along supporting seat Y direction, in this operating table surface, fix the sanded brick of a pair of emery wheel reconditioning.
In the technical scheme of the moulding of a kind of emery wheel of the present invention and reconditioning special equipment, sheathed the first belt pulley of the output shaft of the first motor, sheathed the second belt pulley on rotating shaft, is connected by a belt between the first belt pulley and the second belt pulley.
Particularly, the supporting seat of the moulding of a kind of emery wheel of the present invention and reconditioning special equipment is included in symmetrically arranged two holders of X-direction, the upper end frame of two holders is provided with an X-axis crossbeam, two holders are fixedly connected with in bottom and extend and be provided with a bracing frame to side, above-mentioned workpiece tool is located on this bracing frame, sets up a Y-axis crossbeam that is positioned at this workpiece tool side on above-mentioned bracing frame.
Further, the technical scheme of the moulding of a kind of emery wheel of the present invention and reconditioning special equipment, X-axis crossbeam side is along its length provided with an X-axis guide rail, on this X-axis guide rail, correspondence is provided with a slide block, between X-axis guide rail and slide block, be provided with X-axis screw mandrel and X-axis feed screw nut, wherein, X-axis feed screw nut is fixedly connected with the rear end face of slide block, and X-axis screw mandrel is rotated by an X-axis driven by servomotor; Described Y-axis crossbeam upper surface is along its length provided with a Y-axis guide rail, described operating table surface is installed on this Y-axis guide rail, between Y-axis guide rail and operating table surface, be provided with Y-axis screw mandrel and Y-axis feed screw nut, wherein, Y-axis feed screw nut is fixedly connected with the lower surface of operating table surface, and Y-axis screw mandrel is rotated by a Y-axis driven by servomotor.
Further, the slip front face of the moulding of above-mentioned a kind of emery wheel and reconditioning special equipment is fixed with two Z axis feed screw nuts, Z axis feed screw nut correspondence wears a Z axis screw mandrel, described Z axis screw mandrel is rotated by a Z axis driven by servomotor, and described Z axis servomotor is fixed on described vertical plate upper surface by a contiguous block.
Again further, the workpiece tool of the moulding of above-mentioned a kind of emery wheel and reconditioning special equipment comprises two load bearing seats that are symmetrically set on support frame as described above, each load bearing seat correspondence is provided with a location thimble, one of them location thimble is connected with a cylinder, and another location thimble is driven and rotated by the second motor.
In addition, the moulding of this emery wheel and reconditioning special equipment also comprise a PLC, and this PLC is connected to control respectively the work of these motors and cylinder with above-mentioned X-axis servomotor, Y-axis servomotor, Z axis servomotor, cylinder, the first motor and the second motor.
From the above-mentioned description of this invention, compared to the prior art, the invention has the advantages that:
1, the moulding of this structure and reconditioning special equipment, by controlling grinding mechanism in the motion of X-axis, Z axis and the rotation of emery wheel, completes the moulding of emery wheel, and equipment manufacturing cost is low, can reach again the requirement of precision.
2, by the rotation of emery cutter and the reciprocating motion of sanded brick, cut out the normal sand stock mould type that does not meet standard emery wheel for reconditioning, again emery cutter is dismantled from rotating shaft, non-compliant emery wheel is arranged on rotating shaft, rotate and the reciprocating motion of sanded brick by emery wheel, can realize the reparation to emery wheel.
3, this equipment can be realized moulding, reconditioning is processed simultaneously, and working (machining) efficiency increases substantially, and meanwhile, when emery wheel reconditioning, tool setting and feeding are convenient, ensure reconditioning precision, have effectively shortened emery wheel moulding and reconditioning time.
Brief description of the drawings
Fig. 1 is the structural representation of emery wheel moulding of the present invention and reconditioning special equipment;
Fig. 2 is the front view of emery wheel moulding of the present invention and reconditioning special equipment;
Fig. 3 is the left view of emery wheel moulding of the present invention and reconditioning special equipment.
Detailed description of the invention
The specific embodiment of the present invention is described with reference to the accompanying drawings.For complete understanding the present invention, many details are described below, but to those skilled in the art, also can realize the present invention without these details.For known assembly, method and process, be below not described in detail.
A kind of moulding of emery wheel and reconditioning special equipment, see figures.1.and.2, comprise that supporting seat 10 and PLC(are not shown in FIG.), supporting seat 10 is included in symmetrically arranged two holders 11 of X-direction, the upper end frame of two holders 11 is provided with an X-axis crossbeam 20, two holders 11 are fixedly connected with in bottom and extend and be provided with a bracing frame 12 to side, and bracing frame 12 is equiped with a workpiece tool 30, also set up a Y-axis crossbeam 40 that is positioned at these workpiece tool 30 sides on bracing frame 12.The X-axis crossbeam 20 of workpiece tool 30 tops is provided with a grinding mechanism 50, grinding mechanism 50 comprises a vertical plate 51 that can move along the Z-direction of X-axis crossbeam, vertical plate 51 is provided with the rotating shaft 52 arranging along X-axis crossbeam length direction and the first motor 53 that drives rotating shaft to rotate, sheathed first belt pulley 531 of output shaft of the first motor 53, on rotating shaft 52, between sheathed the second belt pulley 521, the first belt pulleys and the second belt pulley, be connected by a belt 54.One end of rotating shaft 52 is fixed with a blade 55, the other end is provided with an extension, corundum cutter is detachably installed on extension, and the side of extension is also provided with an operating table surface 41 that can move forward and backward on Y-axis crossbeam 40, fixes a sanded brick to emery wheel reconditioning in this operating table surface 41.
With reference to Fig. 1 and Fig. 3, X-axis crossbeam 20 side is along its length provided with X-axis guide rail 21, the corresponding slide block 22 coordinating with X-axis guide rail 21 that is provided with on this X-axis guide rail 21, between X-axis guide rail 21 and slide block 22, be provided with X-axis screw mandrel 23 and X-axis feed screw nut (angle reason, not shown in FIG.), wherein, X-axis feed screw nut is fixedly connected with the rear end face of slide block 22, and X-axis screw mandrel 23 drives rotation by X-axis servomotor 24.Slide block 22 front end faces are fixed with two Z axis feed screw nuts 61, and Z axis feed screw nut 61 correspondences wear a Z axis screw mandrel 62, and Z axis screw mandrel 62 drives rotation by Z axis servomotor 63, and Z axis servomotor 63 is fixed on the upper surface of vertical plate 51 by a contiguous block 64.Above-mentioned Y-axis crossbeam 40 upper surface is along its length provided with a Y-axis guide rail 42, operating table surface 41 is arranged on this Y-axis guide rail 42, between Y-axis guide rail 42 and operating table surface 41, be provided with Y-axis screw mandrel 43 and Y-axis feed screw nut (due to angle reason, in figure, do not embody), wherein, Y-axis feed screw nut is fixedly connected with the lower surface of operating table surface 41, and Y-axis screw mandrel 43 is rotated by a Y-axis driven by servomotor.
Continue to see figures.1.and.2, workpiece tool 30 comprises two load bearing seats 31 that are symmetrically set on bracing frame 12, each load bearing seat 31 correspondences are provided with a location thimble 32, and one of them location thimble 32 is connected with a cylinder 33, and another location thimble 32 drives rotation by the second motor 34.Above-mentioned X-axis servomotor 24, Y-axis servomotor, Z axis servomotor 63, cylinder 33, the first motor 53 and the second motor 34 are connected with PLC respectively.
Above-mentioned emery wheel refers to that any longitudinal section is circular stone material briquetting roller.
The emery wheel moulding of this structure and the operating procedure flow process of reconditioning special equipment are as follows:
1, with two location thimbles 32 emery wheels of having good positioning of workpiece tool 30.
2, as requested, at PLC machining programming, by controlling grinding mechanism 50 in the motion of X-axis, Z axis and the rotation of emery wheel, complete the moulding of emery wheel.
3, emery cutter is arranged on the extension of rotating shaft 52, sanded brick is fixed in operating table surface 41, by the rotation of emery cutter and the reciprocating motion of sanded brick, reaches the requirement that cuts out normal sand stock mould type.
4, emery cutter from rotating shaft 52 dismounting, non-compliant emery wheel is arranged on rotating shaft 52 extensions, rotate and the reciprocating motion of sanded brick by emery wheel, can realize the reconditioning to emery wheel.
Above are only the specific embodiment of the present invention, but design concept of the present invention is not limited to this, allly utilizes this design to carry out the change of unsubstantiality to the present invention, all should belong to the behavior of invading protection domain of the present invention.
Claims (7)
1. the moulding of an emery wheel and reconditioning special equipment, comprise a supporting seat, it is characterized in that: the bottom of described supporting seat is provided with one for clamping the workpiece tool of emery wheel, the top of supporting seat is provided with a grinding mechanism that can move along supporting seat X-axis and Z-direction, described grinding mechanism is positioned at the top of described workpiece tool, this grinding mechanism comprises a vertical plate that can move along supporting seat Z-direction, described vertical plate is provided with a rotating shaft arranging along supporting seat X-direction and first motor that drives rotating shaft to rotate, one end of described rotating shaft is fixed with a blade, the other end is provided with an extension, corundum cutter is detachably installed on this extension, the side of described extension is provided with an operating table surface that can move along described supporting seat Y direction, in this operating table surface, fix the sanded brick of a pair of emery wheel reconditioning.
2. the moulding of a kind of emery wheel as claimed in claim 1 and reconditioning special equipment, is characterized in that: sheathed first belt pulley of output shaft of described the first motor, sheathed the second belt pulley on rotating shaft, is connected by a belt between the first belt pulley and the second belt pulley.
3. the moulding of a kind of emery wheel as claimed in claim 1 and reconditioning special equipment, it is characterized in that: described supporting seat is included in symmetrically arranged two holders of X-direction, the upper end frame of two holders is provided with an X-axis crossbeam, two holders are fixedly connected with in bottom and extend and be provided with a bracing frame to side, described workpiece tool is located on this bracing frame, sets up a Y-axis crossbeam that is positioned at this workpiece tool side on support frame as described above.
4. the moulding of a kind of emery wheel as claimed in claim 3 and reconditioning special equipment, it is characterized in that: described X-axis crossbeam side is along its length provided with an X-axis guide rail, on this X-axis guide rail, correspondence is provided with a slide block, between X-axis guide rail and slide block, be provided with X-axis screw mandrel and X-axis feed screw nut, wherein, X-axis feed screw nut is fixedly connected with the rear end face of slide block, and X-axis screw mandrel is rotated by an X-axis driven by servomotor; Described Y-axis crossbeam upper surface is along its length provided with a Y-axis guide rail, described operating table surface is installed on this Y-axis guide rail, between Y-axis guide rail and operating table surface, be provided with Y-axis screw mandrel and Y-axis feed screw nut, wherein, Y-axis feed screw nut is fixedly connected with the lower surface of operating table surface, and Y-axis screw mandrel is rotated by a Y-axis driven by servomotor.
5. the moulding of a kind of emery wheel as claimed in claim 4 and reconditioning special equipment, it is characterized in that: the front end face of described slide block is fixed with two Z axis feed screw nuts, Z axis feed screw nut correspondence wears a Z axis screw mandrel, described Z axis screw mandrel is rotated by a Z axis driven by servomotor, and described Z axis servomotor is fixed on described vertical plate upper surface by a contiguous block.
6. the moulding of a kind of emery wheel as claimed in claim 5 and reconditioning special equipment, it is characterized in that: described workpiece tool comprises two load bearing seats that are symmetrically set on support frame as described above, each load bearing seat correspondence is provided with a location thimble, one of them location thimble is connected with a cylinder, and another location thimble is driven and rotated by the second motor.
7. the moulding of a kind of emery wheel as claimed in claim 6 and reconditioning special equipment, it is characterized in that: this equipment also comprises a PLC, this PLC is connected with described X-axis servomotor, Y-axis servomotor, Z axis servomotor, cylinder, the first motor and the second motor respectively.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201410155697.XA CN103894930B (en) | 2014-04-18 | 2014-04-18 | A kind of shaping and reconditioning special equipment of emery wheel |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201410155697.XA CN103894930B (en) | 2014-04-18 | 2014-04-18 | A kind of shaping and reconditioning special equipment of emery wheel |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN103894930A true CN103894930A (en) | 2014-07-02 |
| CN103894930B CN103894930B (en) | 2016-04-20 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201410155697.XA Active CN103894930B (en) | 2014-04-18 | 2014-04-18 | A kind of shaping and reconditioning special equipment of emery wheel |
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| Country | Link |
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| CN (1) | CN103894930B (en) |
Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104476358A (en) * | 2014-11-14 | 2015-04-01 | 广州遂联自动化设备有限公司 | Four axis and three linkage numerical control automatic polishing machine |
| CN106425728A (en) * | 2016-08-31 | 2017-02-22 | 佛山市欧铂利复合材料有限公司 | Edge grinding equipment |
| CN107671610A (en) * | 2017-11-07 | 2018-02-09 | 东莞市千岛机械制造有限公司 | A kind of high-performance cutter production and reconditioning vertical machine |
| CN107671631A (en) * | 2017-11-03 | 2018-02-09 | 南京泉峰汽车精密技术股份有限公司 | Apparatus for automatically removing burr for axial workpiece |
| CN111168498A (en) * | 2020-01-07 | 2020-05-19 | 霍玉鹏 | Valve lock plate plane grinding equipment |
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| US4458660A (en) * | 1980-12-11 | 1984-07-10 | Gebr. Magerle Ag | Apparatus and methods for preparing grinding wheels and performing grinding operations therewith |
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| JP2002160160A (en) * | 2000-11-28 | 2002-06-04 | Koide Roll Tekkosho:Kk | Shaping device for grinding wheel |
| CN2555143Y (en) * | 2001-11-08 | 2003-06-11 | 冯希涛 | Gantry stone saw cutting machine |
| EP1974860A1 (en) * | 2005-12-28 | 2008-10-01 | JTEKT Corporation | Truing device and truing method for grinding wheel |
| CN203765470U (en) * | 2014-04-18 | 2014-08-13 | 环球石材（福建）有限公司 | Special equipment for molding and grinding abrasive wheel |
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2014
- 2014-04-18 CN CN201410155697.XA patent/CN103894930B/en active Active
Patent Citations (7)
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| US4458660A (en) * | 1980-12-11 | 1984-07-10 | Gebr. Magerle Ag | Apparatus and methods for preparing grinding wheels and performing grinding operations therewith |
| CN2272805Y (en) * | 1995-09-22 | 1998-01-21 | 广东省云浮市机械厂 | Horizontal cutter for stone disc saw |
| CN2445888Y (en) * | 2000-07-11 | 2001-09-05 | 沈阳金高林机械制造有限公司 | Double-bridge end rotation stone cutting machine |
| JP2002160160A (en) * | 2000-11-28 | 2002-06-04 | Koide Roll Tekkosho:Kk | Shaping device for grinding wheel |
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Cited By (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104476358A (en) * | 2014-11-14 | 2015-04-01 | 广州遂联自动化设备有限公司 | Four axis and three linkage numerical control automatic polishing machine |
| CN106425728A (en) * | 2016-08-31 | 2017-02-22 | 佛山市欧铂利复合材料有限公司 | Edge grinding equipment |
| CN107671631A (en) * | 2017-11-03 | 2018-02-09 | 南京泉峰汽车精密技术股份有限公司 | Apparatus for automatically removing burr for axial workpiece |
| CN107671610A (en) * | 2017-11-07 | 2018-02-09 | 东莞市千岛机械制造有限公司 | A kind of high-performance cutter production and reconditioning vertical machine |
| CN107671610B (en) * | 2017-11-07 | 2023-08-25 | 东莞市千岛机械制造有限公司 | Vertical machine tool for high-performance cutter production and grinding |
| CN111168498A (en) * | 2020-01-07 | 2020-05-19 | 霍玉鹏 | Valve lock plate plane grinding equipment |
| CN111168498B (en) * | 2020-01-07 | 2022-01-04 | 霍玉鹏 | Valve lock plate plane grinding equipment |
Also Published As
| Publication number | Publication date |
|---|---|
| CN103894930B (en) | 2016-04-20 |
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Denomination of invention: A special equipment for grinding wheel forming and grinding Effective date of registration: 20200827 Granted publication date: 20160420 Pledgee: China Minsheng Banking Corp Quanzhou branch Pledgor: UNIVERSAL MARBLE & GRANITE (FUJIAN) Co.,Ltd. Registration number: Y2020990001036 |
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