CN204893619U - Metalwork casting aftertreatment high efficiency grinding device - Google Patents

Metalwork casting aftertreatment high efficiency grinding device Download PDF

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Publication number
CN204893619U
CN204893619U CN201420829991.XU CN201420829991U CN204893619U CN 204893619 U CN204893619 U CN 204893619U CN 201420829991 U CN201420829991 U CN 201420829991U CN 204893619 U CN204893619 U CN 204893619U
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CN
China
Prior art keywords
bistrique
frequency conversion
grinding device
post processing
spindle box
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Fee Related
Application number
CN201420829991.XU
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Chinese (zh)
Inventor
吴进修
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
SUZHOU QINBAO PRECISE MACHINERY CO Ltd
CHINA METAL (SUZHOU) PRECISION MACHINERY Co Ltd
Original Assignee
SUZHOU QINBAO PRECISE MACHINERY CO Ltd
CHINA METAL (SUZHOU) PRECISION MACHINERY Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
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Publication date
Application filed by SUZHOU QINBAO PRECISE MACHINERY CO Ltd, CHINA METAL (SUZHOU) PRECISION MACHINERY Co Ltd filed Critical SUZHOU QINBAO PRECISE MACHINERY CO Ltd
Priority to CN201420829991.XU priority Critical patent/CN204893619U/en
Application granted granted Critical
Publication of CN204893619U publication Critical patent/CN204893619U/en
Expired - Fee Related legal-status Critical Current
Anticipated expiration legal-status Critical

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    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P70/00Climate change mitigation technologies in the production process for final industrial or consumer products
    • Y02P70/10Greenhouse gas [GHG] capture, material saving, heat recovery or other energy efficient measures, e.g. motor control, characterised by manufacturing processes, e.g. for rolling metal or metal working

Abstract

The utility model discloses a metalwork casting aftertreatment high efficiency grinding device, include: the stand, the lathe bed, the workstation, the headstock, the bistrique, frequency conversion owner motor and anchor clamps, stand side one side is connected with the headstock, the top of headstock is provided with a plurality ofly frequency conversion owner motor, be provided with in the headstock a plurality of with the corresponding shaft coupling of frequency conversion owner motor, the shaft coupling with all be provided with the main shaft between the frequency conversion owner motor, the bottom of main shaft be provided with a plurality ofly the bistrique, the lower part of bistrique is provided with the workstation, the workstation with be provided with a plurality ofly between the bistrique anchor clamps. The stable feed rate of wet -type processing cooperation has realized the mechanized operations that the casting aftertreatment ground, improves operation personnel intensity of labour by a wide margin, promotes production efficiency, reduces artifical quantity and cost, has avoided potential safety hazards such as environmental pollution that the dust caused and the conflagration that brings, dirt explode.

Description

A kind of metalwork casting post processing high-efficiency grinding device
Technical field
The utility model relates to part post processing manufacture field, particularly relates to a kind of metalwork casting post processing high-efficiency grinding device.
Background technology
Foundry engieering is one of main method obtaining engineering goods blank, it is the important fundamental technology of mechanical industry, important position is occupied in national economy, the present situation of China's foundry engieering is that output is large, produce about 1,200 ten thousand tons, foundry goods per year, the potential safety hazards such as compared with industrially developed country's foundry engieering in the world, environmental pollution is serious, and the fire that especially a large amount of dust of producing of casting fin cleaning link are adjoint, dirt are quick-fried.
Casting is heavy muscle power always; heavily contaminated; the conventional industries of high strength; along with the continuous expansion of Foundry Production scale, automatic molding production line is also more and more universal, significantly increases based on the labour intensity of casting post processing burr cleaning link manually simultaneously; along with the continuous enhancing of environmental protection consciousness; improving constantly of product and quality requirement, the sharply rising of human cost, causes mechanization, first-selected approach that automation becomes foundiy industry upgrading.
Automatic grinding descaling machine many employings Pneumatic hydraulic Hybrid mode of current domestic production or all-hydraulic control, control system is mainly divided into traditional relay control mode or PLC control mode, the subject matter point of this kind equipment for: a large amount of dust that 1, grinding produces produce deterioration impact to the execution unit of the hydraulic systems such as hydraulic cylinder lever and cushion rubber, unstable wear, causes fault rate high; 2, processing variety is single, and interchangeability is not enough, usually can only carry out grinding for certain single piece number, if will change piece number, then need to adjust electric switch, and all fixtures need whole dismounting and change, cause productivity ratio lower; 3, owing to still having some work to need manually to complete, adopt open working environment, a large amount of dust, the noise that produce in grinding process more, serious environment pollution and operator healthy.
The robot grinding unit that the developed countries such as external Japan, Germany mostly take automaticity very high or automatic grinding equipment replace manually completely, compare domestic manufacturing equipment, import equipment excellent performance, but price is high, and follow-up maintenance cost is very high, cause equipment cost to exceed cost of labor, a lot of enterprise can't popularize use.
Utility model content
The technical problem that the utility model mainly solves is to provide a kind of metalwork casting post processing high-efficiency grinding device and processing method thereof.
For solving the problems of the technologies described above, the technical scheme that the utility model adopts is: provide a kind of metalwork to cast post processing high-efficiency grinding device, comprise: column, lathe bed, workbench, main spindle box, bistrique, frequency conversion mair motor and fixture, described lathe bed is arranged at the side of described column, and described column is connected with described lathe bed is vertical, the side of described column is connected with main spindle box, the top of described main spindle box is provided with multiple described frequency conversion mair motor, the shaft coupling that multiple and described frequency conversion mair motor is corresponding is provided with in described main spindle box, main shaft is provided with between described shaft coupling and described frequency conversion mair motor, the bottom of described main shaft is provided with multiple described bistrique, the bottom of described bistrique is provided with workbench, multiple described fixture is provided with between described workbench and described bistrique, the bottom of described workbench is provided with the cross sliding board being attached thereto and connecing.
In the utility model preferred embodiment, rely on linear slide rail to be connected between described main spindle box with described column, between described main spindle box and described column, be provided with ball screw.
In the utility model preferred embodiment, the number of described frequency conversion mair motor, fixture and bistrique is consistent.
In the utility model preferred embodiment, the number of described frequency conversion mair motor, fixture and bistrique is between 4-14, and need the arrangement in even numbers.
In the utility model preferred embodiment, the top of described fixture is provided with the self-centering chuck of three-jaw.
In the utility model preferred embodiment, described main spindle box is clamped with multiple cutting fluid shower nozzle.
In the utility model preferred embodiment, described lathe bed is provided with iron filings discharge line.
In the utility model preferred embodiment, described column and lathe bed are provided with protective cover.
The beneficial effects of the utility model are: the utility model metalwork casting post processing high-efficiency grinding device, wet type processing coordinates stable feed speed, and can according to bistrique actual wear state, reconditioner tool machining program, play bistrique maximum service life (MSL), achieve the do mechanization operation of casting post processing grinding, significantly improve operating personnel's labour intensity, improving production efficiency, reduce labo r usage and cost, avoid the potential safety hazards such as environmental pollution that dust causes and the fire brought, dirt is quick-fried.
Accompanying drawing explanation
In order to be illustrated more clearly in the technical scheme in the utility model embodiment, below the accompanying drawing used required in describing embodiment is briefly described, apparently, accompanying drawing in the following describes is only embodiments more of the present utility model, for those of ordinary skill in the art, under the prerequisite not paying creative work, other accompanying drawing can also be obtained according to these accompanying drawings, wherein:
Fig. 1 is the perspective view of a preferred embodiment of the utility model metalwork casting post processing high-efficiency grinding device.
Fig. 2 is the main diagram of a preferred embodiment of the utility model metalwork casting post processing high-efficiency grinding device.
In accompanying drawing, the mark of each parts is as follows: 1, column, and 2, lathe bed, 3, dominant frequency mair motor, 4, main spindle box, 5, bistrique, 6, fixture, 7, workbench, 8, cross sliding board, 9, main shaft.
Detailed description of the invention
Be clearly and completely described to the technical scheme in the utility model embodiment below, obviously, described embodiment is only a part of embodiment of the present utility model, instead of whole embodiments.Based on the embodiment in the utility model, those of ordinary skill in the art are not making other embodiments all obtained under creative work prerequisite, all belong to the scope of the utility model protection.
Refer to Fig. 1 and Fig. 2, Fig. 1 is the perspective view of a preferred embodiment of the utility model metalwork casting post processing high-efficiency grinding device.Fig. 2 is the main diagram of a preferred embodiment of the utility model metalwork casting post processing high-efficiency grinding device.
Described metalwork casting post processing high-efficiency grinding device, comprise: column 1, lathe bed 2, workbench 7, main spindle box 4, bistrique 5, frequency conversion mair motor and fixture 6, described lathe bed 2 is arranged at the side of described column 1, and described column 1 is connected with described lathe bed 2 is vertical, the side of described column 1 is connected with main spindle box 4, the top of described main spindle box 4 is provided with multiple described frequency conversion mair motor, the corresponding shaft coupling of multiple and described frequency conversion mair motor is provided with in described main spindle box 4, main shaft is provided with between described shaft coupling and described frequency conversion mair motor, the bottom of described main shaft is provided with multiple described bistrique 5, the bottom of described bistrique 5 is provided with workbench 7, multiple described fixture 6 is provided with between described workbench 7 and described bistrique 5, the bottom of described workbench 7 is provided with the cross sliding board 8 being attached thereto and connecing, vertical cutting processing center machine structural design, main spindle box 4 is arranged on equipment column, dependence linear slide rail connects, ball screw drive does the motion of Z axis above-below direction, main spindle box 4 is 2 rows laterally, longitudinally 4 row, each adjacent main distance between axles 230mm, main shaft internal structure adopts telescopic, reduce outside overhanging to greatest extent, guarantee rigidity, each main shaft 9 separately and power be that 3KW frequency conversion mair motor 3 is by shaft coupling direct connection, ensure that motor height moment of torsion, high rotating speed exports, bistrique is by collet chuck fixed installation main spindle box 4, dismounting and change is convenient, 8 station grinding clamps 6 are fixing on the table 7, cross sliding board 8 makes X, before and after Y-axis, left and right directions moves, its each fixture 6 center is corresponding with main shaft 9 center, once can simultaneous grinding 8 identical parts, three-shaft linkage grinding can be carried out simultaneously, effectively evade mismachining tolerance, ensure production efficiency and grinding quality.
Preferably, rely on linear slide rail to be connected between described main spindle box 4 with described column 1, be provided with ball screw between described main spindle box 4 and described column 1, main spindle box 4 is arranged on equipment column 1, dependence linear slide rail connects, and ball screw drive does the motion of Z axis above-below direction.
Preferably, the number of described frequency conversion mair motor 3, fixture 6 and bistrique 5 is consistent, and the number of described frequency conversion mair motor 3, fixture 6 and bistrique 5 is between 4-14, and need the arrangement in even numbers.
Preferably, the top of described fixture 6 is provided with the self-centering chuck of three-jaw, part can be fixed on fixture accurately.
Preferably, described main spindle box 4 is clamped with multiple cutting fluid shower nozzle, each cutting fluid shower nozzle is all corresponding with bistrique 5.
Preferably, described lathe bed 2 is provided with iron filings discharge line, wet grinding produces without dust, coordinate the processing chip removal of full-enclosed, significantly improve periphery operating environment, avoid environmental pollution, the later dust of abrasive dust is expelled in scraps collection cart via iron filings discharge line and carries out repeating to recycle together with cutting fluid.
Preferably, described column 1 and lathe bed 2 are provided with protective cover, prevent the dust of cutting fluid and abrasive dust from disorderly flying contaminated environment, also avoid manually directly contacting operation, avoid the generation of work safety accident.
A processing method for metalwork casting post processing high-efficiency grinding device, comprises the following steps: first part manually will be loaded fixture 6 by (1), and part is fixed on fixture 6 by three jaw self-centering chucks;
(2) device start button is pressed, cutting fluid shower nozzle aims at bistrique 5, and cross sliding board 8 carries out the movement of X-axis and Y direction, and main spindle box 4 relies on ball screw drive to do the motion of Z axis above-below direction, by bistrique 5 quick position to fixture 6 annex, and bistrique 5 carries out state to be ground;
(3) frequency conversion mair motor drives main shaft to rotate, main shaft band rotary bistrique 5 runs up, start in cutting fluid shower nozzle to spray grinding cold cut water, the generation of dust when cooling to avoid grinding to bistrique 5, the metal fragment produced in process, along with current are through the discharge of iron filings discharge line, enter into scraps collection cart and carries out repeating to recycle;
(4) after grinding terminates, main spindle box 4 and cross sliding board 8 get back to original state, and cutting fluid shower nozzle stops water spray, take out the part on three jaw self-centering chucks on fixture 6.
The utility model metalwork casting post processing high-efficiency grinding device, solve the defect in technical scheme, wet type processing coordinates stable feed speed, and can according to bistrique actual wear state, reconditioner tool machining program, play bistrique maximum service life (MSL), achieve the do mechanization operation of casting post processing grinding, significantly improve operating personnel's labour intensity, improving production efficiency, reduce labo r usage and cost, avoid the potential safety hazards such as environmental pollution that dust causes and the fire brought, dirt is quick-fried.
The foregoing is only embodiment of the present utility model; not thereby the scope of the claims of the present utility model is limited; every utilize the utility model description and accompanying drawing content to do equivalent structure or equivalent flow process conversion; or be directly or indirectly used in other relevant technical fields, be all in like manner included in scope of patent protection of the present utility model.

Claims (8)

1. a metalwork casting post processing high-efficiency grinding device, it is characterized in that, comprise: column, lathe bed, workbench, main spindle box, bistrique, frequency conversion mair motor and fixture, described lathe bed is arranged at the side of described column, and described column is connected with described lathe bed is vertical, the side of described column is connected with main spindle box, the top of described main spindle box is provided with multiple described frequency conversion mair motor, the shaft coupling that multiple and described frequency conversion mair motor is corresponding is provided with in described main spindle box, main shaft is provided with between described shaft coupling and described frequency conversion mair motor, the bottom of described main shaft is provided with multiple described bistrique, the bottom of described bistrique is provided with workbench, multiple described fixture is provided with between described workbench and described bistrique, the bottom of described workbench is provided with the cross sliding board being attached thereto and connecing.
2. a kind of metalwork casting post processing high-efficiency grinding device according to claim 1, is characterized in that, rely on linear slide rail to be connected between described main spindle box with described column, be provided with ball screw between described main spindle box and described column.
3. a kind of metalwork casting post processing high-efficiency grinding device according to claim 1, it is characterized in that, the number of described frequency conversion mair motor, fixture and bistrique is consistent.
4. a kind of metalwork casting post processing high-efficiency grinding device according to claim 1, it is characterized in that, the number of described frequency conversion mair motor, fixture and bistrique is between 4-14, and need the arrangement in even numbers.
5. a kind of metalwork casting post processing high-efficiency grinding device according to claim 1, it is characterized in that, the top of described fixture is provided with the self-centering chuck of three-jaw.
6. a kind of metalwork casting post processing high-efficiency grinding device according to claim 1, is characterized in that, described main spindle box is clamped with multiple cutting fluid shower nozzle.
7. a kind of metalwork casting post processing high-efficiency grinding device according to claim 1, is characterized in that, described lathe bed is provided with iron filings discharge line.
8. a kind of metalwork casting post processing high-efficiency grinding device according to claim 1, is characterized in that, described column and lathe bed are provided with protective cover.
CN201420829991.XU 2014-12-25 2014-12-25 Metalwork casting aftertreatment high efficiency grinding device Expired - Fee Related CN204893619U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201420829991.XU CN204893619U (en) 2014-12-25 2014-12-25 Metalwork casting aftertreatment high efficiency grinding device

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201420829991.XU CN204893619U (en) 2014-12-25 2014-12-25 Metalwork casting aftertreatment high efficiency grinding device

Publications (1)

Publication Number Publication Date
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Country Status (1)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104959889A (en) * 2014-12-25 2015-10-07 苏州勤美达精密机械有限公司 Metal piece casting post-processing efficient grinding apparatus and machining method thereof

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104959889A (en) * 2014-12-25 2015-10-07 苏州勤美达精密机械有限公司 Metal piece casting post-processing efficient grinding apparatus and machining method thereof

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C14 Grant of patent or utility model
GR01 Patent grant
CF01 Termination of patent right due to non-payment of annual fee

Granted publication date: 20151223

Termination date: 20171225

CF01 Termination of patent right due to non-payment of annual fee