CN108810460A - A kind of method of unmanned plane overhead welding and cutting - Google Patents

A kind of method of unmanned plane overhead welding and cutting Download PDF

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Publication number
CN108810460A
CN108810460A CN201810416146.2A CN201810416146A CN108810460A CN 108810460 A CN108810460 A CN 108810460A CN 201810416146 A CN201810416146 A CN 201810416146A CN 108810460 A CN108810460 A CN 108810460A
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China
Prior art keywords
unmanned plane
welding
ground
cutting
environment monitoring
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CN201810416146.2A
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Chinese (zh)
Inventor
王玉环
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Nanan Chuangpei Electronic Technology Co Ltd
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Nanan Chuangpei Electronic Technology Co Ltd
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Priority to CN201810416146.2A priority Critical patent/CN108810460A/en
Publication of CN108810460A publication Critical patent/CN108810460A/en
Withdrawn legal-status Critical Current

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    • HELECTRICITY
    • H04ELECTRIC COMMUNICATION TECHNIQUE
    • H04NPICTORIAL COMMUNICATION, e.g. TELEVISION
    • H04N7/00Television systems
    • H04N7/18Closed-circuit television [CCTV] systems, i.e. systems in which the video signal is not broadcast
    • H04N7/183Closed-circuit television [CCTV] systems, i.e. systems in which the video signal is not broadcast for receiving images from a single remote source
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23KSOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K37/00Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B64AIRCRAFT; AVIATION; COSMONAUTICS
    • B64CAEROPLANES; HELICOPTERS
    • B64C39/00Aircraft not otherwise provided for
    • B64C39/02Aircraft not otherwise provided for characterised by special use
    • B64C39/024Aircraft not otherwise provided for characterised by special use of the remote controlled vehicle type, i.e. RPV
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B64AIRCRAFT; AVIATION; COSMONAUTICS
    • B64UUNMANNED AERIAL VEHICLES [UAV]; EQUIPMENT THEREFOR
    • B64U2101/00UAVs specially adapted for particular uses or applications

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  • Engineering & Computer Science (AREA)
  • Aviation & Aerospace Engineering (AREA)
  • Multimedia (AREA)
  • Signal Processing (AREA)
  • Physics & Mathematics (AREA)
  • Optics & Photonics (AREA)
  • Mechanical Engineering (AREA)
  • Arc Welding Control (AREA)

Abstract

The invention discloses a kind of methods of unmanned plane overhead welding and cutting, overhead welding and cutting are carried out using unmanned plane welding system, the unmanned plane welding system includes unmanned plane, receive side controller, microcam with unmanned plane pairing and small-sized welding arm, ground controller, receiving terminal environment monitoring module and ground environment monitoring modular, the reception side controller and receiving terminal environment monitoring module are set on unmanned plane, same PCB circuit board can be shared with unmanned plane Master Control Center, it is mainly used for carrying out ground controller the reception and processing of actuating signal, receiving side controller output pin simultaneously need to be attached with the pin of the PCB circuit board inside unmanned plane, the transmission of actuating signal is carried out using unmanned plane signal transmission line.Present device is easy to operate, easy to use, can quickly reach dangerous or manually be difficult to the region reached, does not need staff and arrives at working site, safe operation.

Description

A kind of method of unmanned plane overhead welding and cutting
Technical field
The present invention relates to plank production technical field, more particularly to a kind of method of unmanned plane overhead welding and cutting.
Background technology
Continuous with industrial capacity is reinforced and the raising of people's aesthetic level and production and living environment is wanted That asks is continuously increased, and more and more fields need to be detached from ground progress eminence welding or cutting operation.Such as external wall Decoration, insulate stringing and repair, fire-fighting and rescue, aircraft maintenance inspection, road lamp maintenance etc. are related to metal material and fix, link Situation all be unable to do without eminence welding;With the increase of human life style's diversification, accident, disaster can not avoid, many to occur Region can not be quickly reached in manpower, more and more fields need disengaging ground to carry out cutting weld job.Such as municipal administration is built It builds, rescue and relief work, public security forcible entry, construction of road and bridge, housing demolition, gardens operation, electric power first-aid etc. are related to metal material removal It is cut with eminence is all be unable to do without the case where destruction.Existing eminence welding method is predominantly manually taken job platform and is carried out by hand Welding, work are extremely dangerous.Jig complexity is built, the design of operating mode difference jig differs greatly, the Job readiness time It is long.Either melting welding, pressure welding are still brazed, and are required for carrying special equipment, are limited to working condition, very inconvenient.And root It is provided according to overhead welding operation, overhead welding personnel need long-time special training, shortage of professionals.Existing eminence cutting method It is predominantly artificial manually to be cut close to using equipment such as portable cutting machines.It is limited to working environment, work or emergency personnel It is difficult timely close working region, while is difficult to Transporting equipment.And disaster scene is usually associated with secondary disaster, staff It moves into extremely dangerous.
UAV, abbreviation unmanned plane (UAV) are a kind of new concept aircraft being in rapidly developing, tool It is low to have the advantages that maneuverability, rapid reaction, unmanned flight, operation require.Unmanned plane is by carrying multiclass sensor, Ke Yishi Existing image real-time Transmission, high-risk areas detecting function are the strong supplements of satellite remote sensing and traditional air remote sensing.Currently, nobody The use scope of machine has widened military affairs, scientific research, civilian three big field, specifically electric power, communication, meteorology, agricultural, ocean, Explore, photograph, preventing and reducing natural disasters, Crop Estimation, drug law enforcement anti-smuggling, border patrol, the fields application such as public security anti-terrorism it is very wide.
Therefore, a kind of method for inventing unmanned plane overhead welding and cutting is necessary to solve the above problems.
Invention content
The purpose of the present invention is to provide a kind of methods of unmanned plane overhead welding and cutting, to solve above-mentioned background technology The problem of middle proposition.
To achieve the above object, the present invention provides the following technical solutions:A kind of method of unmanned plane overhead welding and cutting, Overhead welding and cutting are carried out using unmanned plane welding system, the unmanned plane welding system includes unmanned plane, receiving terminal control Device, microcam and small-sized welding arm, ground controller, receiving terminal environment monitoring module and ground face ring with unmanned plane pairing Border monitoring modular;
The reception side controller and receiving terminal environment monitoring module are set on unmanned plane, can be with unmanned plane Master Control Center Same PCB circuit board is shared, is mainly used for carrying out ground controller the reception and processing of actuating signal, while receiving terminal controls Device output pin need to be attached with the pin of the PCB circuit board inside unmanned plane, using unmanned plane signal transmission line into The transmission of row actuating signal, the microcam and small-sized welding arm can be welded in using spot welding on unmanned plane foot rest pipe, institute It states microcam and small-sized welding arm is controlled using servo circuit, while its input terminal can be with unmanned plane Internal PCB Pin is attached, the analog signal that the actuating signal and ground environment monitoring modular to receive ground controller are transmitted;
A kind of method of unmanned plane overhead welding and cutting, specifically includes following steps:
Step 1 needs the customization for carrying out unmanned plane welding system according to different construction scenes and construction, then to nothing Each section systematic parameter and performance of man-machine welding system are checked, to judge whether that normal operation can be carried out;
Step 2 is detected the environment of construction site by ground environment monitoring modular;
Step 3 operates unmanned plane in the case that environment allows at the construction field (site) and flies up to target operation region;
Step 4, by the receiving terminal environment monitoring module that is set on unmanned plane to the environment in aloft work region into Row detection, simultaneous transmission judge the parameters of working environment to ground staff;
Step 5, when judging working environment parameter qualification, control unmanned plane hovers, by miniature webcam to work Make environment specifically to be observed;
Step 6 sends control signal by ground controller, and control unmanned plane returns, according to the material of workspace, greatly It is small, welding scheme is formulated, small-sized welding arm is regulated and controled to adapt to the welding in workspace and cutting;
Step 7, operation unmanned plane return to working region, control flying speed and position, work starting point is found accurately, according to weldering It connects scheme and operation, and Real-time Feedback welding cutting situation is carried out to working region, after the completion of operation, unmanned plane returns, to nobody Each component of machine welding system carries out checking that errorless rear storage preserves.
Preferably, the miniature webcam is high definition 4K camera lenses, and the operating power of the small-sized welding arm is 200-300W.
Preferably, the receiving terminal environment monitoring module and ground environment monitoring modular include dust sensor, humidity Sensor and optical sensor.
Preferably, the unmanned plane is six axis unmanned planes, and the reception side controller and ground controller use radio Carry out data transmission, the side controller and ground controller of receiving is the mating remote control equipment of six axis unmanned planes.
The technique effect and advantage of the present invention:
1, equipment operation is simple, easy to use, securely and reliably;
2, using UAV flight's welding equipment, it can quickly reach dangerous or manually be difficult to the region reached;
3, environment induction is carried out using multiple sensors, high definition camera lens observes working region so that in welding Always the environment in working region can be incuded accordingly, can not detects, prolongs when can avoid the occurrence of the environment of mutation Service life is grown;
4, auxiliary transmission is carried out to the actuating signal of operation using the signal transmission form inside unmanned plane, reduces and continues Energy consumption, energy consumption is less, and equipment is simple, does not need staff and arrives at working site, safe operation.
Specific implementation mode
The technical scheme in the embodiments of the invention will be clearly and completely described below, it is clear that described implementation Example is only a part of the embodiment of the present invention, instead of all the embodiments.Based on the embodiments of the present invention, this field is common The every other embodiment that technical staff is obtained without making creative work belongs to the model that the present invention protects It encloses.
Embodiment 1:
A kind of method of unmanned plane overhead welding and cutting carries out overhead welding and cutting using unmanned plane welding system, The unmanned plane welding system includes unmanned plane, receives side controller, the microcam with unmanned plane pairing and small-sized welding Arm, ground controller, receiving terminal environment monitoring module and ground environment monitoring modular;
The reception side controller and receiving terminal environment monitoring module are set on unmanned plane, can be with unmanned plane Master Control Center Same PCB circuit board is shared, is mainly used for carrying out ground controller the reception and processing of actuating signal, while receiving terminal controls Device output pin need to be attached with the pin of the PCB circuit board inside unmanned plane, using unmanned plane signal transmission line into The transmission of row actuating signal, the microcam and small-sized welding arm can be welded in using spot welding on unmanned plane foot rest pipe, institute It states microcam and small-sized welding arm is controlled using servo circuit, while its input terminal can be with unmanned plane Internal PCB Pin is attached, the analog signal that the actuating signal and ground environment monitoring modular to receive ground controller are transmitted;
The miniature webcam is high definition 4K camera lenses, and the operating power of the small-sized welding arm is 200W, the receiving terminal Environment monitoring module and ground environment monitoring modular include dust sensor, humidity sensor and optical sensor, the nothing Man-machine is six axis unmanned planes, and the reception side controller and ground controller are carried out data transmission using radio, the reception Side controller and ground controller are the mating remote control equipment of six axis unmanned planes.
A kind of method of unmanned plane overhead welding and cutting, specifically includes following steps:
Step 1 needs the customization for carrying out unmanned plane welding system according to different construction scenes and construction, then to nothing Each section systematic parameter and performance of man-machine welding system are checked, to judge whether that normal operation can be carried out;
Step 2 is detected the environment of construction site by ground environment monitoring modular;
Step 3 operates unmanned plane in the case that environment allows at the construction field (site) and flies up to target operation region;
Step 4, by the receiving terminal environment monitoring module that is set on unmanned plane to the environment in aloft work region into Row detection, simultaneous transmission judge the parameters of working environment to ground staff;
Step 5, when judging working environment parameter qualification, control unmanned plane hovers, by miniature webcam to work Make environment specifically to be observed;
Step 6 sends control signal by ground controller, and control unmanned plane returns, according to the material of workspace, greatly It is small, welding scheme is formulated, small-sized welding arm is regulated and controled to adapt to the welding in workspace and cutting;
Step 7, operation unmanned plane return to working region, control flying speed and position, work starting point is found accurately, according to weldering It connects scheme and operation, and Real-time Feedback welding cutting situation is carried out to working region, after the completion of operation, unmanned plane returns, to nobody Each component of machine welding system carries out checking that errorless rear storage preserves.
Embodiment 2:
A kind of method of unmanned plane overhead welding and cutting carries out overhead welding and cutting using unmanned plane welding system, The unmanned plane welding system includes unmanned plane, receives side controller, the microcam with unmanned plane pairing and small-sized welding Arm, ground controller, receiving terminal environment monitoring module and ground environment monitoring modular;
The reception side controller and receiving terminal environment monitoring module are set on unmanned plane, can be with unmanned plane Master Control Center Same PCB circuit board is shared, is mainly used for carrying out ground controller the reception and processing of actuating signal, while receiving terminal controls Device output pin need to be attached with the pin of the PCB circuit board inside unmanned plane, using unmanned plane signal transmission line into The transmission of row actuating signal, the microcam and small-sized welding arm can be welded in using spot welding on unmanned plane foot rest pipe, institute It states microcam and small-sized welding arm is controlled using servo circuit, while its input terminal can be with unmanned plane Internal PCB Pin is attached, the analog signal that the actuating signal and ground environment monitoring modular to receive ground controller are transmitted;
The miniature webcam is high definition 4K camera lenses, and the operating power of the small-sized welding arm is 300W, the receiving terminal Environment monitoring module and ground environment monitoring modular include dust sensor, humidity sensor and optical sensor, the nothing Man-machine is six axis unmanned planes, and the reception side controller and ground controller are carried out data transmission using radio, the reception Side controller and ground controller are the mating remote control equipment of six axis unmanned planes.
A kind of method of unmanned plane overhead welding and cutting, specifically includes following steps:
Step 1 needs the customization for carrying out unmanned plane welding system according to different construction scenes and construction, then to nothing Each section systematic parameter and performance of man-machine welding system are checked, to judge whether that normal operation can be carried out;
Step 2 is detected the environment of construction site by ground environment monitoring modular;
Step 3 operates unmanned plane in the case that environment allows at the construction field (site) and flies up to target operation region;
Step 4, by the receiving terminal environment monitoring module that is set on unmanned plane to the environment in aloft work region into Row detection, simultaneous transmission judge the parameters of working environment to ground staff;
Step 5 sends control signal by ground controller, and control unmanned plane returns, according to the material of workspace, greatly It is small, welding scheme is formulated, small-sized welding arm is regulated and controled to adapt to the welding in workspace and cutting;
Step 6, operation unmanned plane return to working region, control flying speed and position, work starting point is found accurately, according to weldering It connects scheme and operation, and Real-time Feedback welding cutting situation is carried out to working region, after the completion of operation, unmanned plane returns, to nobody Each component of machine welding system carries out checking that errorless rear storage preserves.
It can be obtained by embodiment 1-2
Table 1
Can be obtained according to above-mentioned data, in embodiment 1 unmanned plane overhead welding and the method working effect of cutting more preferably, equipment It is easy to operate, easy to use, securely and reliably, using UAV flight's welding equipment, it can quickly reach dangerous or manually be difficult to The region reached carries out environment induction using multiple sensors, and high definition camera lens observes working region so that the energy in welding It is enough that the environment in working region is incuded accordingly always, it can not detect, extend when can avoid the occurrence of the environment of mutation Service life carries out auxiliary transmission to the actuating signal of operation using signal transmission form inside unmanned plane, reduces and hold Continuous energy consumption, energy consumption is less, and equipment is simple, does not need staff and arrives at working site, safe operation.
Finally it should be noted that:The foregoing is only a preferred embodiment of the present invention, is not intended to restrict the invention, Although the present invention is described in detail referring to the foregoing embodiments, for those skilled in the art, still may be used With technical scheme described in the above embodiments is modified or equivalent replacement of some of the technical features, All within the spirits and principles of the present invention, any modification, equivalent replacement, improvement and so on should be included in the present invention's Within protection domain.

Claims (4)

1. a kind of method of unmanned plane overhead welding and cutting, which is characterized in that carry out high missing solder using unmanned plane welding system Connect and cut, the unmanned plane welding system includes unmanned plane, receive side controller, with unmanned plane pairing microcam and Small-sized welding arm, ground controller, receiving terminal environment monitoring module and ground environment monitoring modular;
The reception side controller and receiving terminal environment monitoring module are set on unmanned plane, can be shared with unmanned plane Master Control Center Same PCB circuit board is mainly used for carrying out ground controller the reception and processing of actuating signal, while it is defeated to receive side controller Going out pin need to be attached with the pin of the PCB circuit board inside unmanned plane, using unmanned plane signal transmission line into action Make the transmission of signal, the microcam and small-sized welding arm can be welded in using spot welding on unmanned plane foot rest pipe, described micro- Type video camera and small-sized welding arm are controlled using servo circuit, while its input terminal can be with unmanned plane Internal PCB pin It is attached, the analog signal that the actuating signal and ground environment monitoring modular to receive ground controller are transmitted;
A kind of method of unmanned plane overhead welding and cutting, specifically includes following steps:
Step 1 needs the customization for carrying out unmanned plane welding system according to different construction scenes and construction, then to unmanned plane Each section systematic parameter and performance of welding system are checked, to judge whether that normal operation can be carried out;
Step 2 is detected the environment of construction site by ground environment monitoring modular;
Step 3 operates unmanned plane in the case that environment allows at the construction field (site) and flies up to target operation region;
Step 4 examines the environment in aloft work region by the receiving terminal environment monitoring module being set on unmanned plane It surveys, simultaneous transmission judges the parameters of working environment to ground staff;
Step 5, when judging working environment parameter qualification, control unmanned plane hovers, by miniature webcam to building ring It is specifically observed in border;
Step 6 sends control signal by ground controller, and control unmanned plane returns, according to the material of workspace, size, system Determine welding scheme, small-sized welding arm is regulated and controled to adapt to the welding in workspace and cutting;
Step 7, operation unmanned plane return to working region, control flying speed and position, work starting point is found accurately, according to welding side Case carries out operation, and Real-time Feedback welding cutting situation to working region, and after the completion of operation, unmanned plane returns, and is welded to unmanned plane Each component of welding system carries out checking that errorless rear storage preserves.
2. the method for a kind of unmanned plane overhead welding and cutting according to claim 1, it is characterised in that:It is described miniature to take the photograph Picture head is high definition 4K camera lenses, and the operating power of the small-sized welding arm is 200-300W.
3. the method for a kind of unmanned plane overhead welding and cutting according to claim 1, it is characterised in that:The receiving terminal Environment monitoring module and ground environment monitoring modular include dust sensor, humidity sensor and optical sensor.
4. the method for a kind of unmanned plane overhead welding and cutting according to claim 1, it is characterised in that:The unmanned plane For six axis unmanned planes, the reception side controller and ground controller are carried out data transmission using radio, the receiving terminal control Device and ground controller processed are the mating remote control equipment of six axis unmanned planes.
CN201810416146.2A 2018-05-03 2018-05-03 A kind of method of unmanned plane overhead welding and cutting Withdrawn CN108810460A (en)

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Application Number Priority Date Filing Date Title
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Application Number Priority Date Filing Date Title
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Publication Number Publication Date
CN108810460A true CN108810460A (en) 2018-11-13

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Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105033449A (en) * 2015-09-22 2015-11-11 武汉大学 Unmanned-plane-based high-altitude welding and cutting method
CN105081558A (en) * 2015-09-22 2015-11-25 武汉大学 Overhead welding and cutting equipment
CN206479513U (en) * 2017-01-10 2017-09-08 幻飞智控科技(上海)有限公司 Unmanned aerial vehicle onboard gas detecting instrument
CN107554772A (en) * 2017-09-13 2018-01-09 宿松县佳宜装饰有限公司 A kind of external wall high-altitude spraying unmanned plane and its operating method

Patent Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105033449A (en) * 2015-09-22 2015-11-11 武汉大学 Unmanned-plane-based high-altitude welding and cutting method
CN105081558A (en) * 2015-09-22 2015-11-25 武汉大学 Overhead welding and cutting equipment
CN206479513U (en) * 2017-01-10 2017-09-08 幻飞智控科技(上海)有限公司 Unmanned aerial vehicle onboard gas detecting instrument
CN107554772A (en) * 2017-09-13 2018-01-09 宿松县佳宜装饰有限公司 A kind of external wall high-altitude spraying unmanned plane and its operating method

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Application publication date: 20181113

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