A kind of pipe tobacco preparation method suitable for new cigarette
Technical field
The present invention relates to tobacco preparation method technical fields, and in particular to is mainly used for heating the cigarette that the cigarette that do not burn uses
Silk preparation method.
Background technology
Burning tobacco is carried out to tobacco-containing material with a relatively low temperature (generally below 350 degrees Celsius) for heating
Baking, makes toasted tobacco-containing material give out tobacco aroma in the case that incombustible, to meet the sense organ need of tobacco suction
It asks, simultaneously as heating temperature is relatively low, not will produce numerous harmful substances that regular-size cigarette is formed by burning, also effectively subtract
The harmfulness of low tobacco suction.It is the cigarette prepared based on roll-in method to be currently used in the tobacco-containing material that low temperature does not burn in cigarette
Careless thin slice, the form and quality of material cannot all fully meet the quality requirements of low temperature tobacco, it is also necessary to it is further improved, and
Since roll-in method thin slice is easy to absorb moisture in low temperature tobacco processing course, stability and processing to the processing of low temperature tobacco are just
Profit all there is a problem of larger.
Invention content
The purpose of the present invention is the practical application requests based on new cigarette, provide a kind of pipe tobacco suitable for new cigarette
Preparation method.
The technical solution adopted by the present invention is as follows:
A kind of pipe tobacco preparation method suitable for new cigarette, method and step are as follows:
(1) tobacco extract is prepared:Tobacco leaf is extracted with nonpolar solvent, the mass ratio of tobacco leaf and nonpolar solvent
It is 1:5-1:25, extraction temperature is 30-50 DEG C, extraction time 1-5 hours, is separated by solid-liquid separation after the completion of extraction, by liquid in 40-80
DEG C, carry out solvent recovery under the conditions of the concentrations of 0.02-0.06MPa vacuum degrees and concentrated after tobacco extract;
(2) baccy fiber is prepared:After the tobacco leaf low temperature drying that step (1) is isolated ball mill grinding at 80-150 mesh cigarette
End;In addition offal is taken, mill be used in combination that offal is carried out fiber dissociation, the tobacco stalk fibre after dissociation is dried at 80-120 DEG C again
It is dry;
(3) pipe tobacco is prepared:According to mass ratio, 1-10 part tobacco stalk fibre silks and 1-10 parts of offals prepared by step (2) into
Row mixing, and tobacco stalk fibre silk and the common mixing of plant fiber of offal gross mass 5-20% is added, obtain composite fibre silk;It takes
30-50 parts of tobacco extracts, 20-50 parts of adhesives, 5-15 parts of polyalcohols, feed liquid is formed after being mixed evenly at normal temperatures;
Composite fibre silk is stacked on using the method for layer stack on forming net, and synchronous addition feed liquid, makes fiberizing, contained
The wet smoked sheet of water rate 20-30%;Wet smoked sheet is sent into microwave dryer drying under the conditions of 60-100 DEG C, obtains moisture content 13-
15% smoked sheet;Smoked sheet is cut into the width of 0.8-1.0mm, then is dried to moisture content 9-11%, obtains pipe tobacco.
The present invention mixes 1-5 parts of natural essences, 1-10 parts of reduced sugars, 1-10 parts of natural perfume material reactants, by mixture
It is added in pipe tobacco according to the ratio of tobacco quality 1-5%, improves the quality of pipe tobacco and abundant cigarette perfume.The cigarette that will be prepared again
Silk was put into container balance after 2 hours, carried out vacuumizing packaging.
Nonpolar solvent described in the method for the present invention is in ethyl alcohol, petroleum ether, dimethyl ether, No. 6 solvents, dichloromethane
It is one or more of.The tobacco leaf low temperature drying method is vacuum drying or freeze-drying.Prepare adhesive used by feed liquid
For one or more of starch-polysaccharides, modified starch, fibrous polysaccharaide, algal polysaccharides, pectin.Used polyalcohol is sorb
One or more of alcohol, propylene glycol, glycerine, diethylene glycol (DEG), plant polyose.The plant fiber be flax fiber, cotton fiber,
One or more of acetate fiber, wood pulp cellulose, Herbaceous Fiber.The layer stack method of the composite fibre silk is folded for electrostatic
One kind in layer, vacuum lamination, natural laminating method.The natural essence be vanillic aldehyde, ethylmaltol, Megastigmatrienone,
One or more of eggplant Buddhist nun ketone, furanone, furfural, strawberry essence, honey peach essence, melon essence, plum essence, it is described natural
Fragrance reactant is in cocoa reactant, flue-cured tobacco maillard reaction thing, burley tobaccos reactant, Radix Glycyrrhizae reactant, vanilla reactant
One or more.
Beneficial effects of the present invention are as follows:
1. preparation method of the present invention is the new method dramatically different with the preparation method of traditional pipe tobacco, tradition can be effectively solved
Pipe tobacco can not carry out the drawbacks of interior quality adjustment, and the enrichment of fragrance component can be selectively carried out according to the odor characteristic of tobacco leaf
And application, effectively improve the interior quality of pipe tobacco.
2. the present invention, which is formed by pipe tobacco product, can improve that the heating cigarette flavor that do not burn at present is single, and taste is inhaled not in inherence
Ideal state re-starts moulding for flavouring essence quality, substantially increases the use value of pipe tobacco product.
3. using microwave heating and subsequent flavoring humectation treatment process, being conducive to the quality for improving tobacco aroma and enriching
Property, provide quality higher, fragrance more rich raw material for cigarette and the heating tobacco product that do not burn.
4. pipe tobacco prepared by the method for the present invention is applied widely, especially suitable for heating the cigarette that do not burn, it is also used as
A kind of tobacco raw material of unique style make an addition to it is existing traditional burn and suck in formula cigarette shreds, play and effectively promote cigarette filling
Value reduces harmful components, improves the effect of flavor quality of cigarette.Meanwhile being prepared using the method for the present invention in traditional cigarette
Pipe tobacco, since it is directly at silk, moreover it is possible to which the additive amount for effectively reducing common pipe tobacco, reaching reduces tobacco leaf consumption, improves production effect
The purpose of energy.
Specific implementation mode
Embodiment 1
A kind of pipe tobacco preparation method suitable for new cigarette, method and step are as follows:
(1) tobacco extract is prepared:By tobacco leaf (flue-cured tobacco, burley tobaccos, drying cigarette, in Turkish tobaccos any one or it is several
Kind) extracted with dimethyl ether and No. 6 solvents, the mass ratio of tobacco leaf and nonpolar solvent is 1:5, extraction temperature is 40 DEG C, leaching
It carries the time 5 hours, is separated by solid-liquid separation after the completion of extraction, liquid is subjected to solvent under the conditions of 80 DEG C, the concentrations of 0.02MPa vacuum degrees
Tobacco extract after recycling and being concentrated;
(2) baccy fiber is prepared:The tobacco leaf that step (1) is isolated after 10 DEG C of low temperature dryings ball mill grinding at 150 mesh
Offal;In addition take offal, mill be used in combination that offal is carried out fiber dissociation, tobacco stalk fibre after dissociation again at 80-120 DEG C into
Row drying;
(3) pipe tobacco is prepared:According to mass ratio, 1-10 part tobacco stalk fibre silks and 1-10 parts of offals prepared by step (2) into
Row mixing, the present embodiment is to mix 1 part of tobacco stalk fibre silk with 10 parts of offals, and tobacco stalk fibre silk and the total matter of offal is added
The cotton fiber and acetate fiber of amount 20%, common mixing obtain composite fibre silk;Take 50 parts of tobacco extracts, 10 parts of starch more
Sugar, 10 portions of modified starches, 20 parts of algal polysaccharides, 10 parts of pectin, 5 parts of sorbierites, 5 portions of diethylene glycol (DEG)s are mixed equal at normal temperatures
Feed liquid is formed after even;Composite fibre silk is stacked on using the method for the laminated electrostatic of the prior art on forming net, and synchronizes and adds
Feed liquid, makes fiberizing, obtains the wet smoked sheet of moisture content 30%;It is dry under the conditions of 70 DEG C that wet smoked sheet is sent into microwave dryer
It is dry, keep tobacco aroma stronger using microwave heating, enhance the satisfaction of fragrance, obtains the smoked sheet of moisture content 15%;
Smoked sheet is cut into the width of 0.8-1.0mm, then is dried to moisture content 9%, obtains pipe tobacco;
(4) 1 part of vanillic aldehyde, 1 part of Megastigmatrienone, 3 parts of plum essence, 10 parts of reduced sugars, 3 parts of cocoa reactants are mixed
It closes, mixture is added to according to the ratio of tobacco quality 5% in pipe tobacco, the quality of pipe tobacco and abundant cigarette perfume are improved.
(5) it after the pipe tobacco being prepared being put into container balance 2 hours, carries out vacuumizing packaging.
Embodiment 2
A kind of pipe tobacco preparation method suitable for new cigarette, method and step are as follows:
(1) tobacco extract is prepared:Drying cigarette tobacco leaf is extracted with ethyl alcohol, the mass ratio of tobacco leaf and ethyl alcohol is 1:
15, extraction temperature is 45 DEG C, extraction time 4 hours, is separated by solid-liquid separation after the completion of extraction, by liquid in 60 DEG C, 0.05MPa vacuum degrees
Concentration under the conditions of carry out solvent recovery and the tobacco extract after being concentrated;
(2) baccy fiber is prepared:After the tobacco leaf freeze-drying that step (1) is isolated ball mill grinding at 100 mesh offal;
In addition offal is taken, mill be used in combination that offal is carried out fiber dissociation, the tobacco stalk fibre after dissociation is dried at 80-120 DEG C again;
(3) pipe tobacco is prepared:According to mass ratio, 1 part of tobacco stalk fibre silk prepared by step (2) is mixed with 6 parts of offals,
And the Herbaceous Fiber of tobacco stalk fibre silk and offal gross mass 16% is added, common mixing obtains composite fibre silk;Take 40 portions of tobaccos
Extract, 25 parts of algal polysaccharides, 2 parts of sorbierites, 5 parts of plant polyoses, feed liquid is formed after being mixed evenly at normal temperatures;It will mix
Condensating fiber silk is stacked on using vacuum lamination method on forming net, and synchronous addition feed liquid, is made fiberizing, is obtained moisture content
28% wet smoked sheet;Wet smoked sheet is sent into microwave dryer drying under the conditions of 80 DEG C, keeps tobacco fragrant using microwave heating
Gas is stronger, enhances the satisfaction of fragrance, obtains the smoked sheet of moisture content 14%;Smoked sheet is cut into the width of 0.8-1.0mm,
It is dried to moisture content 10% again, obtains pipe tobacco;
(4) by 1 part of ethylmaltol, 1 part of furfural, 1 part of eggplant Buddhist nun ketone, 1 part of strawberry essence or melon essence, 6 parts of reduction
Sugar, 5 parts of burley tobaccos reactant mixing, mixture is added to according to the ratio of tobacco quality 5% in pipe tobacco, the product of pipe tobacco are improved
Matter and abundant cigarette perfume.
(5) it after the pipe tobacco being prepared being put into container balance 2 hours, carries out vacuumizing packaging.
Embodiment 3
A kind of pipe tobacco preparation method suitable for new cigarette, method and step are as follows:
(1) tobacco extract is prepared:It takes Domestic Flue-cured Tobacco C3F in 1 part to be put into extraction vessel, 15 parts of stones is then added
Oily ether or 95% alcohol solvent, after 30 DEG C of extractions in confined conditions 2 hours, using 60 DEG C, the cryogenic vaporizer of 0.04mpa
The concentration for carrying out the collection and extracting solution of solvent, after removing solvent to be evaporated, the tobacco extract after being concentrated;
(2) baccy fiber is prepared:Ball mill grinding after the tobacco leaf that step (1) is isolated is dried in vacuo in a low temperature of 30 DEG C
At the offal of 100 mesh;In addition 1 part of flue-cured tobacco stalk is taken, mill be used in combination that offal is carried out fiber dissociation, fibre stuff is formed, after dissociation
Tobacco stalk fibre at 80-120 DEG C using drying dehydration process dry, obtain tobacco stalk fibre silk;
(3) pipe tobacco is prepared:
A. according to mass ratio, 1 part of tobacco stalk fibre silk prepared by step (2) is mixed with 1 part of offal, and offal is added
Filament and the common mixing of the flax fiber of offal gross mass 10%, obtain composite fibre silk;
B. by weight, take 45 parts of tobacco extracts, 20 portions of modified starches, 10 parts of guar gums, 5 parts of propylene glycol, 10 part third
Triol is sufficiently mixed is mixing uniformly to form feed liquid at normal temperatures;
C. by composite fibre silk using the vacuum lamination method of the prior art by fiber stack on forming net, and synchronize and add
Feed liquid, makes fiberizing, obtains the wet smoked sheet of moisture content 25%;
D. wet smoked sheet is sent into microwave dryer drying under the conditions of 60-70 DEG C by conveyer belt, obtains moisture content
14.5% smoked sheet;
E., smoked sheet is cut into the width of 0.8-1.0mm, then is dried to moisture content 10%, obtains pipe tobacco;
(4) 1 part of honey peach essence, 5 parts of reduced sugars, 10 parts of flue-cured tobacco maillard reaction things are mixed, by mixture according to pipe tobacco
The ratio of quality 1% is added in pipe tobacco, with the quality for further increasing pipe tobacco and abundant cigarette perfume.
(5) it after the pipe tobacco being prepared being put into container balance 2 hours, is packed by the way of vacuumizing.
Embodiment 4
A kind of pipe tobacco preparation method suitable for new cigarette, method and step are as follows:
(1) tobacco extract is prepared:Take Domestic Flue-cured Tobacco C3F in 3 parts, 1 part of U.S.'s production burley tobaccos tobacco leaf, 1 part of native ear
Its atomatic tobacco produced is put into extraction vessel, then presses solid-to-liquid ratio 1:25 add methylene chloride solvent, 50 DEG C in confined conditions
After extraction 1 hour, the concentration of the collection and extracting solution of solvent is carried out using the cryogenic vaporizer of 40 DEG C, 0.06mpa, it is to be evaporated to remove
After removing solvent, the tobacco extract that is concentrated;
(2) baccy fiber is prepared:The tobacco leaf that step (1) is isolated is dried and is volatilized molten using freeze-drying mode
After agent, the offal of 80 mesh is milled into ball mill;In addition 3 parts of flue-cured tobacco stalks, 2 parts of Burley Stems are taken, mill is used in combination to carry out offal
Fiber dissociates, and technique drying is dried and dehydrated in the tobacco stalk fibre after dissociation at 80-120 DEG C again, obtains tobacco stalk fibre silk.
(3) pipe tobacco is prepared:
A. according to mass ratio, 3 parts of tobacco stalk fibre silks prepared by step (2) are mixed with 1 part of offal, and offal is added
The common mixing of softwood pulp fiber of filament and offal gross mass 5%, obtains composite fibre silk;
B. by weight, take 30 parts of tobacco extracts, 10 parts of starch-polysaccharides, 5 parts of algal polysaccharides, 5 parts of fibrous polysaccharaides, 3 parts
Glycerine, 2 parts of honey, are sufficiently mixed are mixing uniformly to form feed liquid at normal temperatures;
C. it utilizes nature laminating method by fiber stack on forming net composite fibre silk, and synchronous addition feed liquid, makes
Fiberizing obtains the wet smoked sheet of moisture content 20%;
D. wet smoked sheet is sent into microwave dryer drying under the conditions of 80-100 DEG C by conveyer belt, obtains moisture content 13%
Smoked sheet;
E., smoked sheet is cut into the width of 0.8-1.0mm with filament cutter, then is dried to moisture content 11%, obtains pipe tobacco;
(4) by 1 part of furanone, 2 parts of reduced sugars, 1 part of vanilla reactant or Radix Glycyrrhizae reactant mix, by mixture according to
The ratio of tobacco quality 2% is added in pipe tobacco, further increases the quality of pipe tobacco and abundant cigarette perfume.
(5) it after the pipe tobacco after flavoring being put into container balance 2 hours, carries out vacuumizing packaging.
(starch-polysaccharides, modified starch, fibrous polysaccharaide, seaweed are more for tobacco extract used in the method for the present invention, adhesive
Sugar, pectin), polyalcohol (sorbierite, propylene glycol, glycerine, diethylene glycol (DEG), plant polyose), (flax fiber, cotton are fine for plant fiber
Dimension, acetate fiber, wood pulp cellulose, Herbaceous Fiber), natural essence (vanillic aldehyde, ethylmaltol, Megastigmatrienone, eggplant Buddhist nun ketone,
Furanone, furfural, strawberry essence, honey peach essence, melon essence, plum essence), natural perfume material reactant it is (cocoa reactant, roasting
Cigarette maillard reaction thing, burley tobaccos reactant, Radix Glycyrrhizae reactant, vanilla reactant) etc. it is commercially available, also voluntarily can extract or match
System.