CN104223346A - Method for preparing function type reconstituted tobaccos through cymbopogon goeringii - Google Patents
Method for preparing function type reconstituted tobaccos through cymbopogon goeringii Download PDFInfo
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- CN104223346A CN104223346A CN201410553399.6A CN201410553399A CN104223346A CN 104223346 A CN104223346 A CN 104223346A CN 201410553399 A CN201410553399 A CN 201410553399A CN 104223346 A CN104223346 A CN 104223346A
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Abstract
The invention discloses a method for preparing function type reconstituted tobaccos through cymbopogon goeringii. The method comprises the following steps that (1) tobacco waste materials and the cymbopogon goeringii counting for 5%-30% of the total weight of the tobacco waste materials are fed in a material mixing tank to be mixed, and after soaking, extracting, fiber deliberating and solid and liquid separation, mixed extract liquor and mixed residue materials are obtained; (2) tobacco stems are subjected to soaking, extracting, fiber deliberating and separation to obtain stem liquid and stem residue materials; (3) the mixed residue materials and the stem residue materials are mixed and ground into thick liquid, and the thick liquid is thickened and then placed on a screen to make basal pieces; (4) the mixed extract liquor is concentrated and blended to obtain coating liquor to be coated on the basal pieces, and tobacco sheets are obtained through drying and slicing. The non-tobacco cymbopogon goeringii is added to reconstituted tobaccos, the cymbopogon goeringii is wide in source and low in price, the utilization rate of plant resources is improved, the cymbopogon goeringii replaces wood pulp fibers in paper bases of the reconstituted tobaccos, production cost of cigarettes is lowered, and the reconstituted tobaccos prepared through the method have fragrance of oranges, and the quality of the tobacco sheets is improved.
Description
Technical field
The present invention relates to reconstituted tobacco technical field, particularly relate to the method that functional form reconstituted tobacco prepared by a kind of tangerine grass.
Background technology
Reconstituted tobacco is also known as recombination tobacco leaf, homogeneous tobacco leaf.Primarily of tobacco leaf dead meal fragment, offal or discarded tobacco leaf, additional string, adhesive and other additive form.In cigarette, dose appropriate reconstituted tobacoo, raw tobacco material can be saved to greatest extent, effectively reduce cigarette cost; Can also at the physicochemical property to a certain degree changing cigarette, for improve tobacco product quality, reduce tar content, change smoke components, stablize cigarette interior quality and play a very important role.Adding for reducing tar and reducing harm important role of reconstituted tobacoo is the important technique measure reducing and improve tobacco harmful components.Reconstituted tobacoo originates from the 1950's, and at present, reconstituted tobacco mainly contains three kinds of different production and processing methods: thick slurry processes, roll-in method and paper process.The advantages such as density is little, Filling power is high owing to having for papermaking-method reconstituted tobaccos, become that silk rate is high, machining property good and Modulatory character is good, have become the main method of domestic and international production reconstituted tobacco.Paper process utilizes discarded offal, tobacco leaf fragment, tobacco leaf dead meal etc. to be raw material, through extracting, concentrated, perfuming, separation, pull an oar, manufacture paper with pulp, the technical process such as oven dry, make the tobacco leaf substrate of function admirable, as cigarette filler, be back to production of cigarettes.
The reconstituted tobacco prepared to make paper process has suitable physical property, chemical composition content and smell, need the cigarette wood pulp cellulose adding more than 5% in the formula of reconstituted tobacco, the price of this wood pulp cellulose, at 7000 ~ 8000 yuans/ton, increases the production cost of reconstituted tobacco.
Tangerine grass is one of common vanilla.Have orange fragrance, its fragrance can give people's freshness, recovers balance of body and spirit.Tangerine grass has the advantages that growth period is short, results are fast, output is high, income is large.Tangerine grass essential oil, is obtained through steam distillation by the herb of tangerine grass, is the essential oil that in aromatotherapy and therapy, purposes is the widest, is also commonly used for space deodorant.
Essential oil prepared by distillation extraction tangerine grass, fresh leaf oil yield about 1 percent. two, and liquefaction process produces a large amount of tangerine grass slag, its main Land use systems is burnt for being used as fuel at present, or use as fertilizer or covering, utilization rate is lower, causes a large amount of wastings of resources and environmental pollution.Have no the correlation technique report of tangerine grass slag recycling at present.
Summary of the invention
Technical problem to be solved by this invention is to provide the method that functional form reconstituted tobacco prepared by a kind of tangerine grass, can increase the distinctive Orange flavor fragrance of reconstituted tobacco, effectively reduces the production cost of reconstituted tobacco.
For solving the problems of the technologies described above, the technical scheme that the present invention adopts is: provide a kind of tangerine grass to prepare the method for functional form reconstituted tobacco, comprise the following steps:
(1) by tobacco leaf dead meal, account for tobacco leaf dead meal gross weight 5% ~ 30% tangerine grass add mixing tank mixing, the amount being 1:4 ~ 8 by solid-to-liquid ratio adds the hot water of 50 ~ 80 DEG C, and extraction 20 ~ 60min, fine to the compound solution after extraction, separating fine beating degree is 10 ~ 15
"sR, obtains hybrid extraction liquid and mixing slag charge to the compound Separation of Solid and Liquid after separating fibre;
(2) offal is added mixing tank, the amount being 1:4 ~ 8 by solid-to-liquid ratio adds the hot water of 50 ~ 80 DEG C, and extraction 20 ~ 60min, fine to the offal solution after extraction, separating fine beating degree is 10 ~ 15
"sR, obtains stalk liquid and stalk slag charge to the offal Separation of Solid and Liquid after separating fibre;
(3) successively carry out middle concentrated jordaning and low dense defibrination by after the stalk slag charge mixing in the mixing slag charge in step (1) and step (2), the beating degree of slurry is 20 ~ 30
"sR, mixes the slurry obtained, and thickens rear upper paper machine and is copied into substrate;
(4) allocate to obtain coating fluid by concentrated for the hybrid extraction liquid obtained in step (1), be applied to step (3) and manufacture paper with pulp on the substrate that obtains, drying, section make reconstituted tobacoo.
In a preferred embodiment of the present invention, the grass of tangerine described in step (1) is for separating the fresh tangerine grass after fibre or the careless slag of tangerine.
In a preferred embodiment of the present invention, in step (1), the water bath heat preservation temperature of mixing tank is 50 ~ 80 DEG C, and tobacco leaf dead meal and tangerine grass are fully soaked.
In a preferred embodiment of the present invention, in step (4), hybrid extraction liquid is through rectangular mesh screen and centrifuge purification, hybrid extraction liquid after purification concentrates through MVR falling film type evaporation, concentrate concentration after concentrated is 40% ~ 50%, under this spreading rate, the organoleptic quality of final obtained reconstituted tobacoo is optimum.
In a preferred embodiment of the present invention, described tobacco leaf dead meal is offal or tobacco leaf fragment.
The reconstituted tobacoo prepared by said method is made sample cigarette according to different design proportion and is carried out sensory evaluating smoking together with blank sample, and contrast, its empty sample is the sample with tangerine grass, smoking result shows, the present invention prepare the method gained of tangerine grass functional form reconstituted tobacoo reconstituted tobacoo there is delicate fragrance and fragrant and sweet feature, xylon gas is relatively little, inhales taste softer.
The invention has the beneficial effects as follows: the present invention adds non-tobacco material tangerine grass in reconstituted tobacco, tangerine grass wide material sources, cheap, improve the utilization rate of plant resources on the one hand, the reconstituted tobacco that on the other hand prepared by the method has orange fragrance, improves the quality of reconstituted tobacoo; And tangerine grass instead of the wood pulp cellulose in reconstituted tobacco paper substrate, significantly reduces the production cost of cigarette, is suitable for suitability for industrialized production.
Accompanying drawing explanation
Fig. 1 is the process chart that method one preferred embodiment of functional form reconstituted tobacco prepared by tangerine of the present invention grass.
Detailed description of the invention
Below in conjunction with accompanying drawing, preferred embodiment of the present invention is described in detail, can be easier to make advantages and features of the invention be readily appreciated by one skilled in the art, thus more explicit defining is made to protection scope of the present invention.
Embodiment 1:
A. a method for functional form reconstituted tobacco prepared by tangerine grass, comprises the following steps:
(1) by tobacco leaf dead meal, account for tobacco leaf dead meal gross weight 5% tangerine grass add mixing tank mixing, the amount being 1:8 by solid-to-liquid ratio adds the hot water of 50 DEG C, and mixing tank water bath heat preservation temperature is 50 DEG C, extraction 20min, fine by fiber uncoiling machine solution to the compound after extraction, separating fine beating degree is 10
"sR, obtains hybrid extraction liquid and mixing slag charge to the compound Separation of Solid and Liquid after separating fibre;
(2) offal is added mixing tank, the amount being 1:8 by solid-to-liquid ratio adds the hot water of 60 DEG C, and mixing tank water bath heat preservation temperature is 60 DEG C, and extraction 20min, fine by fiber uncoiling machine solution to the offal after extraction, separating fine beating degree is 10
"sR, obtains stalk liquid and stalk slag charge to the offal Separation of Solid and Liquid after separating fibre;
(3) successively carry out middle concentrated jordaning and low dense defibrination by after the stalk slag charge mixing in the mixing slag charge in step (1) and step (2), the beating degree of slurry is 20
"sR, mixes the slurry obtained, and thickens rear upper paper machine and is copied into substrate;
(4) the hybrid extraction liquid obtained in step (1) is purified through rectangular mesh screen and centrifuge, hybrid extraction liquid after purification concentrates through MVR falling film type evaporation, concentrate concentration after concentrated is 40%, concentrate is deployed into coating fluid, being applied to step (3) manufactures paper with pulp on the substrate that obtains, and drying, section make reconstituted tobacoo.
B. to smoke panel test experiment
By the reconstituted tobacco chopping of preparation, put into climatic chamber inner equilibrium 24h, make cigarette, as sample sets, and with the obtained cigarette of the reconstituted tobacco of tangerine grass not as a control group.By sample sets and control group random number, the group of smokeing panel test be made up of the member of smoking possessing qualification of smokeing panel test carries out sensory evaluating smoking.
C. effect assessment
Smoking result shows: compared with control group, and have the feature of tangerine perfume (or spice) with the reconstituted tobacco of tangerine grass preparation, and excitant and xylon gas are relatively little, infiltrating sense increases.
Embodiment 2:
A. a method for functional form reconstituted tobacco prepared by tangerine grass, comprises the following steps:
(1) by tobacco leaf dead meal, account for tobacco leaf dead meal gross weight 15% tangerine grass add mixing tank mixing, the amount being 1:6 by solid-to-liquid ratio adds the hot water of 65 DEG C, and mixing tank water bath heat preservation temperature is 65 DEG C, extraction 40min, fine by fiber uncoiling machine solution to the compound after extraction, separating fine beating degree is 13
"sR, obtains hybrid extraction liquid and mixing slag charge to the compound Separation of Solid and Liquid after separating fibre;
(2) offal is added mixing tank, the amount being 1:6 by solid-to-liquid ratio adds the hot water of 65 DEG C, and mixing tank water bath heat preservation temperature is 65 DEG C, and extraction 40min, fine by fiber uncoiling machine solution to the offal after extraction, separating fine beating degree is 13
"sR, obtains stalk liquid and stalk slag charge to the offal Separation of Solid and Liquid after separating fibre;
(3) successively carry out middle concentrated jordaning and low dense defibrination by after the stalk slag charge mixing in the mixing slag charge in step (1) and step (2), the beating degree of slurry is 25
"sR, mixes the slurry obtained, and thickens rear upper paper machine and is copied into substrate;
(4) the hybrid extraction liquid obtained in step (1) is purified through rectangular mesh screen and centrifuge, hybrid extraction liquid after purification concentrates through MVR falling film type evaporation, concentrate concentration after concentrated is 45%, concentrate is deployed into coating fluid, being applied to step (3) manufactures paper with pulp on the substrate that obtains, and drying, section make reconstituted tobacoo.
B. to smoke panel test experiment
By the reconstituted tobacco chopping of preparation, put into climatic chamber inner equilibrium 24h, make cigarette, as sample sets, and with the obtained cigarette of the reconstituted tobacco of tangerine grass not as a control group.By sample sets and control group random number, the group of smokeing panel test be made up of the member of smoking possessing qualification of smokeing panel test carries out sensory evaluating smoking.
C. effect assessment
Smoking result shows: compared with control group, and have the feature of tangerine perfume (or spice) with the reconstituted tobacco of tangerine grass preparation, wherein tangerine fragrance is obvious, and excitant and xylon gas are relatively little, and infiltrating sense increases.
Embodiment 3:
A. a method for functional form reconstituted tobacco prepared by tangerine grass, comprises the following steps:
(1) by tobacco leaf dead meal, account for tobacco leaf dead meal gross weight 30% tangerine grass add mixing tank mixing, the amount being 1:4 by solid-to-liquid ratio adds the hot water of 80 DEG C, and mixing tank water bath heat preservation temperature is 80 DEG C, extraction 60min, fine by fiber uncoiling machine solution to the compound after extraction, separating fine beating degree is 15
"sR, obtains hybrid extraction liquid and mixing slag charge to the compound Separation of Solid and Liquid after separating fibre;
(2) offal is added mixing tank, the amount being 1:4 by solid-to-liquid ratio adds the hot water of 80 DEG C, and mixing tank water bath heat preservation temperature is 80 DEG C, and extraction 60min, fine by fiber uncoiling machine solution to the offal after extraction, separating fine beating degree is 15
"sR, obtains stalk liquid and stalk slag charge to the offal Separation of Solid and Liquid after separating fibre;
(3) successively carry out middle concentrated jordaning and low dense defibrination by after the stalk slag charge mixing in the mixing slag charge in step (1) and step (2), the beating degree of slurry is 30
"sR, mixes the slurry obtained, and thickens rear upper paper machine and is copied into substrate;
(4) the hybrid extraction liquid obtained in step (1) is purified through rectangular mesh screen and centrifuge, hybrid extraction liquid after purification concentrates through MVR falling film type evaporation, concentrate concentration after concentrated is 50%, concentrate is deployed into coating fluid, being applied to step (3) manufactures paper with pulp on the substrate that obtains, and drying, section make reconstituted tobacoo.
B. to smoke panel test experiment
By the reconstituted tobacco chopping of preparation, put into climatic chamber inner equilibrium 24h, make cigarette, as sample sets, and with the obtained cigarette of the reconstituted tobacco of tangerine grass not as a control group.By sample sets and control group random number, the group of smokeing panel test be made up of the member of smoking possessing qualification of smokeing panel test carries out sensory evaluating smoking.
C. effect assessment
Smoking result shows: compared with control group, and have the feature of tangerine perfume (or spice) with the reconstituted tobacco of tangerine grass preparation, wherein tangerine fragrance is remarkable, and excitant and xylon gas are relatively little, and infiltrating sense increases.
The non-tobacco material tangerine grass that patent of the present invention uses, wide material sources, cheap, improve the utilization rate of plant resources, and adding of tangerine grass can also increase the peculiar Orange flavor fragrance of reconstituted tobacco.When with soluble material slag, offal soluble material slag slurry, offal soluble material slag slurry and the wood pulp cellulose mixing of tangerine grass, tangerine grass slag part instead of the wood pulp cellulose in reconstituted tobacco paper substrate, significantly reduce production of cigarettes cost, but obtain equal paper substrate performance.
The method of the invention is simple to operate, and material source is extensive, is easy to production practices, is suitable for suitability for industrialized production.
The foregoing is only embodiments of the invention; not thereby the scope of the claims of the present invention is limited; every utilize description of the present invention and accompanying drawing content to do equivalent structure or equivalent flow process conversion; or be directly or indirectly used in other relevant technical fields, be all in like manner included in scope of patent protection of the present invention.
Claims (6)
1. a method for functional form reconstituted tobacco prepared by tangerine grass, comprises the following steps:
(1) by tobacco leaf dead meal, account for tobacco leaf dead meal gross weight 5% ~ 30% tangerine grass add mixing tank mixing, the amount being 1:4 ~ 8 by solid-to-liquid ratio adds the hot water of 50 ~ 80 DEG C, and extraction 20 ~ 60min, fine to the compound solution after extraction, separating fine beating degree is 10 ~ 15
"sR, obtains hybrid extraction liquid and mixing slag charge to the compound Separation of Solid and Liquid after separating fibre;
(2) offal is added mixing tank, the amount being 1:4 ~ 8 by solid-to-liquid ratio adds the hot water of 50 ~ 80 DEG C, and extraction 20 ~ 60min, fine to the offal solution after extraction, separating fine beating degree is 10 ~ 15
"sR, obtains stalk liquid and stalk slag charge to the offal Separation of Solid and Liquid after separating fibre;
(3) successively carry out middle concentrated jordaning and low dense defibrination by after the stalk slag charge mixing in the mixing slag charge in step (1) and step (2), the beating degree of slurry is 20 ~ 30
"sR, mixes the slurry obtained, and thickens rear upper paper machine and is copied into substrate;
(4) allocate to obtain coating fluid by concentrated for the hybrid extraction liquid obtained in step (1), be applied to step (3) and manufacture paper with pulp on the substrate that obtains, drying, section make reconstituted tobacoo.
2. the method for functional form reconstituted tobacco prepared by tangerine grass according to claim 1, it is characterized in that, the grass of tangerine described in step (1) is for separating the fresh tangerine grass after fibre or the careless slag of tangerine.
3. the method for functional form reconstituted tobacco prepared by tangerine grass according to claim 1, and it is characterized in that, in step (1), the water bath heat preservation temperature of mixing tank is 50 ~ 80 DEG C.
4. the method for functional form reconstituted tobacco prepared by tangerine grass according to claim 1, it is characterized in that, in step (4), hybrid extraction liquid is through rectangular mesh screen and centrifuge purification, hybrid extraction liquid after purification concentrates through MVR falling film type evaporation, and the concentrate concentration after concentrated is 40% ~ 50%.
5. the method for functional form reconstituted tobacco prepared by tangerine grass according to claim 1, and it is characterized in that, described tobacco leaf dead meal is offal or tobacco leaf fragment.
6. the reconstituted tobacco that the preparation method described in any one of claim 1 ~ 5 prepares.
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Cited By (7)
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| CN104687233A (en) * | 2014-12-30 | 2015-06-10 | 广东中烟工业有限责任公司 | Preparation method of orange-flavored reconstituted tobacco and orange-flavored reconstituted tobacco |
| CN104738810A (en) * | 2015-02-11 | 2015-07-01 | 云南瑞升烟草技术（集团）有限公司 | Preparation method of high-bulkness paper-making process reconstituted tobaccos |
| CN108338399A (en) * | 2017-12-18 | 2018-07-31 | 中科国思生物科技研究（广州）有限公司 | A kind of health care tobacco preparation of sections method |
| CN108378409A (en) * | 2018-03-29 | 2018-08-10 | 河南中烟工业有限责任公司 | Improve the method for reconstituted tobacco quality using bacteria cellulose |
| CN108783562A (en) * | 2018-07-02 | 2018-11-13 | 云南拓宝科技有限公司 | A kind of pipe tobacco preparation method suitable for new cigarette |
| CN110025036A (en) * | 2019-05-10 | 2019-07-19 | 湖北中烟工业有限责任公司 | A kind of preparation method of sweet orange odor type reconstituted tobacco |
| CN110150727A (en) * | 2019-05-05 | 2019-08-23 | 贵州中烟工业有限责任公司 | A kind of fragrant preparation of sections method of dried orange peel odor type plant production suitable for heating the cigarette that do not burn |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN108378409A (en) * | 2018-03-29 | 2018-08-10 | 河南中烟工业有限责任公司 | Improve the method for reconstituted tobacco quality using bacteria cellulose |
| CN108378409B (en) * | 2018-03-29 | 2021-12-17 | 河南中烟工业有限责任公司 | Method for improving quality of reconstituted tobacco by using bacterial cellulose |
| CN108783562A (en) * | 2018-07-02 | 2018-11-13 | 云南拓宝科技有限公司 | A kind of pipe tobacco preparation method suitable for new cigarette |
| CN108783562B (en) * | 2018-07-02 | 2021-08-31 | 云南拓宝科技有限公司 | Preparation method of tobacco shreds suitable for novel cigarettes |
| CN110150727A (en) * | 2019-05-05 | 2019-08-23 | 贵州中烟工业有限责任公司 | A kind of fragrant preparation of sections method of dried orange peel odor type plant production suitable for heating the cigarette that do not burn |
| CN110025036A (en) * | 2019-05-10 | 2019-07-19 | 湖北中烟工业有限责任公司 | A kind of preparation method of sweet orange odor type reconstituted tobacco |
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