CN104082847A - Method for preparing tobacco sheets by reed rhizomes - Google Patents
Method for preparing tobacco sheets by reed rhizomes Download PDFInfo
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- CN104082847A CN104082847A CN201410338997.1A CN201410338997A CN104082847A CN 104082847 A CN104082847 A CN 104082847A CN 201410338997 A CN201410338997 A CN 201410338997A CN 104082847 A CN104082847 A CN 104082847A
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Abstract
A method for preparing tobacco sheets by reed rhizomes comprises the following steps that (1) fiber unbinding is conducted on the reed rhizomes, the reed rhizomes after fiber unbinding are mixed with waste tobacco leaf materials, and mixed extract liquor and mixed slag materials are obtained through soaking, fiber unbinding and separation; (2) tobacco stems are subjected to soaking, fiber unbinding and separation to obtain stem liquid and stem slag materials; (3) the mixed slag materials and the stem slag materials are mixed and ground into pulp, and after being adjusted to be thick, the pulp is placed on a meshed to be subjected to papermaking into base sheets; (4) after impurities in the mixed extract liquor are moved, the mixed extract liquor are concentrated to obtain a concentrated liquor; (5) the base sheets are coated with the concentrated liquor, and the tobacco sheets can be obtained through drying and slicing processing. According to the method, the non-tobacco materials, reed rhizomes, are used as the main raw materials of the tobacco sheets, the sources are wide, the price is low, the reed rhizomes are used for replacing wood pulp, the production cost of the tobacco sheets is lowered, the utilization rate of plant resources is improved, adding of the reed rhizomes can further bring fragrance and sweet to the finally-obtained tobacco sheets containing the reed rhizomes, and the tobacco sheets are beneficial to human health.
Description
Technical field
The present invention relates to reconstituted tobacoo field, relate in particular to a kind of method that reed rhizome is prepared reconstituted tobacoo.
Background technology
Reconstituted tobacoo claims again reconstituted tobacco, recombination tobacco leaf, homogeneous tobacco leaf.In cigarette, add appropriate reconstituted tobacoo, can save to greatest extent raw tobacco material, effectively reduce cigarette cost, can also be at the physicochemical property that to a certain degree changes cigarette, for improve tobacco product quality, reduce tar content, change smoke components, stablize cigarette interior quality and play a very important role.At present, reconstituted tobacoo mainly contains three kinds of production and processing methods: thick slurry method, roll-in method and paper process.Tobacco sheets by paper making method owing to having advantages of that density is little, filling value is high, become that silk rate is high, machining property good and Modulatory character good etc., become the main method of domestic and international production reconstituted tobacoo.
In recent years, the development and progress of the production and processing technology of domestic tobacco sheets by paper making method is very fast.Wherein, a lot of scholars and expert are studied in the application of reconstituted tobacco non-tobacco plant: for example, Peng Ronghuai etc. have studied method prepared by the application of root tuber of aromatic turmeric aspect production of cigarettes and root tuber of aromatic turmeric reconstituted tobacoo, in root tuber of aromatic turmeric plant, contain heterocyclic aroma substance that need, important in natural, tobacco, can to cigarette, provide the fragrance of coordination, excite the sweet gas of flue gas; Zheng Qinan etc. have studied containing medicinal herb components papermaking-method reconstituted tobaccos, that makes has fully retained insoluble effective medicinal ingredient containing medicinal herb components reconstituted tobacco, improved the utilization rate of herbal raw material, before extraction liquid material, all can before coating, carry out the special process such as flavoring and casing and process; The production technology of the disclosed functional form papermaking-method reconstituted tobaccos such as Zheng Songming, in the modulated process of immersion or DDGS extract, add one or more functional components, as Chinese herbal medicine, peppermint etc., make papermaking-method reconstituted tobaccos there is health care or peppermint suction taste, or there is health care and peppermint suction taste simultaneously; Yang Wei ancestral etc. discloses with non-tobacco papermaking-method reconstituted tobaccos formulation material, with the thin tea stalk of black tea or Pu'er tea, thick tea stalk and tea dust, is raw material, gives the fragrance that reconstituted tobacco is special, coordinate.
Reed is that grass family reed belongs to perennial tall and big herbaceous plant, the rhizome that reed rhizome is reed.Fresh Rhizoma Phragmitis (rhizome) is elongated cylindrical, and surperficial yellow-white is glossy, has residual root and bud trace on joint, light weight and tough, and section hollow, edge has a line to arrange the aperture of lopping, and taste is micro-sweet.Reed rhizome contains a large amount of vitamin, Tricin and protein, and amino acid, fertilizer by using various aldehyde, alcohols, polysaccharide, also have anti-oxidant anticancer effect, and reed rhizome raw material sources are extensive, and all can excavate the whole year in all parts of the country.But the research that the reed rhizome of usining at present carries out tobacco sheets by paper making method production as raw material there is not yet report.
Summary of the invention
Technical problem to be solved by this invention is to provide a kind of method that products obtained therefrom quality is high, reed rhizome that cost is low is prepared reconstituted tobacoo.
In order to solve the problems of the technologies described above, the present invention adopts following technical scheme: a kind of reed rhizome is prepared the method for reconstituted tobacoo, and it comprises the following steps:
(1) reed rhizome is separated to fibre, separating fine beating degree is 5-15 ° of SR, by separate reed rhizome after fibre and tobacco leaf dead meal in mass ratio the ratio of 1:2-20 be mixed to get hybrid extraction material, in the ratio of solid-liquid mass ratio 1:4-8, above-mentioned hybrid extraction material being placed in to the water of 50-80 ℃ soaks 20-60min and obtains immersion mixture, immersion mixture is separated fine, separating fine beating degree is 5-20 ° of SR, and the immersion mixture of separating after fibre is carried out to Separation of Solid and Liquid, obtains hybrid extraction liquid and mixes slag charge;
(2) offal being placed in to the water of 55-85 ℃ in the ratio of solid-liquid mass ratio 1:4-8 soaks 20-60min and must soak offal, to soaking offal, separate fine, separating fine beating degree is 5-20 ° of SR, and the immersion offal of separating after fibre is carried out to Separation of Solid and Liquid, obtains obstructing liquid and stalk slag charge;
(3) mixing slag charge and stalk slag charge are mixed to get to slag charge mixture, slag charge mixture is worn into slurry, the beating degree of slurry is 20-30 ° of SR, by pulp concentration to concentration, is that substrate is manufactured paper with pulp in 0.8-1.5% rear online;
(4) by after the impurity elimination of hybrid extraction liquid, be concentrated into concentration be 40-50% concentrate;
(5) concentrate is coated on substrate to drying, slicing treatment.
Concentration of the present invention refers to mass percent concentration.
Tobacco leaf dead meal of the present invention is offal or tobacco leaf fragment.
The present invention is usingd non-tobacco material reed rhizome as the primary raw material of reconstituted tobacoo, its wide material sources, cheap, and reed rhizome substitutes the use of wood pulp, has reduced the production cost of reconstituted tobacoo, has improved the utilization rate of plant resources.The a large amount of vitamin containing in reed rhizome, a small amount of amino acid, protein etc. all can be sucked by human body, its Tricin containing also has antitumaous effect, not only harmless, also be of value to health, and can also bring the distinctive delicate fragrance of the reconstituted tobacoo finally making, fragrant and sweet adding of reed rhizome, the method that while reed rhizome provided by the invention is prepared reconstituted tobacoo is simple, is easy to production practices, is highly suitable for suitability for industrialized production.
Preferably, the mass ratio of hybrid extraction material and offal is 1-2:1.Adopt above formula, can improve the organoleptic quality of the reconstituted tobacoo finally making, by the reconstituted tobacoo chopping of gained, put into climatic chamber inner equilibrium 24 h, make cigarette, as sample sets, the cigarette making with the reconstituted tobacoo that does not add reed rhizome as a control group.The group of smokeing panel test being comprised of the member of smoking who possesses the qualification of smokeing panel test carries out sensory evaluating smoking, and smoking standard is with reference to reconstituted tobacco (paper process) sensory evaluation method.Smoking result shows, the prepared reconstituted tobacoo of method that reed rhizome is prepared reconstituted tobacoo according to the present invention has delicate fragrance and fragrant and sweet feature, and xylon gas is relatively little, inhales taste softer.
Preferably, substrate is quantitatively 58 ± 2g/m
2.Under this is quantitative, the related physical index of substrate is as optimum in tensile strength, bulk.
Preferably, the spreading rate of concentrate is 40 ± 1%.Under this spreading rate, the organoleptic quality of the reconstituted tobacoo finally making is optimum.
The specific embodiment
Below in conjunction with embodiment, the invention will be further described:
General description is carried out to the material and the test method that use in the present invention's experiment in this part.Although be well known in the art for realizing many materials and the method for operating that the object of the invention used, the present invention does to describe in detail as far as possible at this.It will be apparent to those skilled in the art that hereinafter, if not specified, material therefor of the present invention, equipment and method of operating are well known in the art.
Embodiment 1
Reed rhizome is prepared the method for reconstituted tobacoo, and it comprises the following steps:
(1) reed rhizome is separated to fibre, separating fine beating degree is 5 ° of SR, by separate reed rhizome after fibre and offal in mass ratio the ratio of 1:11 be mixed to get hybrid extraction material, in the ratio of solid-liquid mass ratio 1:4, above-mentioned hybrid extraction material being placed in to the water of 65 ℃ soaks 40min and obtains immersion mixture, immersion mixture is separated fine, separating fine beating degree is 15 ° of SR, and the immersion mixture of separating after fibre is carried out to Separation of Solid and Liquid, obtains hybrid extraction liquid and mixes slag charge;
(2) offal is placed in to the water of 85 ℃ in the ratio of solid-liquid mass ratio 1:6 and soaks 20min and must soak offal, to soaking offal, separates finely, separating fine beating degree is 15 ° of SR, and the immersion offal of separating after fibre is carried out to Separation of Solid and Liquid, obtains obstructing liquid and obstructs slag charge;
The mass ratio of hybrid extraction material and offal is 1:1;
(3) mixing slag charge and stalk slag charge are mixed to get to slag charge mixture, slag charge mixture is worn into slurry, the beating degree of slurry is 20 ° of SR, by pulp concentration to concentration, is that substrate is manufactured paper with pulp in 1.2% rear online;
(4) hybrid extraction liquid is concentrated into after rectangular mesh screen, centrifuge impurity elimination concentration be 45% concentrate;
(5) concentrate is coated on substrate to drying, slicing treatment.
Embodiment 2
Reed rhizome is prepared the method for reconstituted tobacoo, and it comprises the following steps:
(1) reed rhizome is separated to fibre, separating fine beating degree is 10 ° of SR, by separate reed rhizome after fibre and tobacco leaf fragment in mass ratio the ratio of 1:2 be mixed to get hybrid extraction material, in the ratio of solid-liquid mass ratio 1:6, above-mentioned hybrid extraction material being placed in to the water of 50 ℃ soaks 60min and obtains immersion mixture, immersion mixture is separated fine, separating fine beating degree is 5 ° of SR, and the immersion mixture of separating after fibre is carried out to Separation of Solid and Liquid, obtains hybrid extraction liquid and mixes slag charge;
(2) offal is placed in to the water of 55 ℃ in the ratio of solid-liquid mass ratio 1:8 and soaks 40min and must soak offal, to soaking offal, separates finely, separating fine beating degree is 20 ° of SR, and the immersion offal of separating after fibre is carried out to Separation of Solid and Liquid, obtains obstructing liquid and obstructs slag charge;
The mass ratio of hybrid extraction material and offal is 2:1;
(3) mixing slag charge and stalk slag charge are mixed to get to slag charge mixture, slag charge mixture is worn into slurry, the beating degree of slurry is 30 ° of SR, by pulp concentration to concentration, is that substrate is manufactured paper with pulp in 0.8% rear online;
(4) hybrid extraction liquid is concentrated into after rectangular mesh screen, centrifuge impurity elimination concentration be 40% concentrate;
(5) concentrate is coated on substrate to drying, slicing treatment.
Embodiment 3
Reed rhizome is prepared the method for reconstituted tobacoo, and it comprises the following steps:
(1) reed rhizome is separated to fibre, separating fine beating degree is 15 ° of SR, by separate reed rhizome after fibre and tobacco leaf dead meal in mass ratio the ratio of 1:20 be mixed to get hybrid extraction material, in the ratio of solid-liquid mass ratio 1:8, above-mentioned hybrid extraction material being placed in to the water of 80 ℃ soaks 20min and obtains immersion mixture, immersion mixture is separated fine, separating fine beating degree is 20 ° of SR, and the immersion mixture of separating after fibre is carried out to Separation of Solid and Liquid, obtains hybrid extraction liquid and mixes slag charge;
(2) offal is placed in to the water of 70 ℃ in the ratio of solid-liquid mass ratio 1:4 and soaks 60min and must soak offal, to soaking offal, separates finely, separating fine beating degree is 5 ° of SR, and the immersion offal of separating after fibre is carried out to Separation of Solid and Liquid, obtains obstructing liquid and obstructs slag charge;
The mass ratio of hybrid extraction material and offal is 1.5:1;
(3) mixing slag charge and stalk slag charge are mixed to get to slag charge mixture, slag charge mixture is worn into slurry, the beating degree of slurry is 25 ° of SR, by pulp concentration to concentration, is that substrate is manufactured paper with pulp in 1.5% rear online;
(4) hybrid extraction liquid is concentrated into after rectangular mesh screen, centrifuge impurity elimination concentration be 50% concentrate;
(5) concentrate is coated on substrate to drying, slicing treatment.
Embodiment 4
Sensory evaluating smoking's test of the reconstituted tobacoo of embodiment 1 to embodiment 3 gained, by the reconstituted tobacoo chopping of gained, put into climatic chamber inner equilibrium 24 h, make cigarette, as sample sets, as a control group, test result is as table 1 for the cigarette making with the reconstituted tobacoo that does not add reed rhizome, and the score by rules of test is as table 2:
Table 1 sensory evaluating smoking result
Table 2 sensory evaluating smoking score by rules
Be to be understood that example as herein described and embodiment are only in order to illustrate; those skilled in the art can make various modifications or variation according to it; as added essence and flavoring agent to be deployed into coating fluid by setting formula concentrate; and then coating fluid is applied on substrate; all any modifications of doing within the spirit and principles in the present invention, be equal to and replace and improvement etc., within all should being included in protection scope of the present invention.
Claims (4)
1. reed rhizome is prepared a method for reconstituted tobacoo, and it comprises the following steps:
(1) reed rhizome is separated to fibre, separating fine beating degree is 5-15 ° of SR, by separate reed rhizome after fibre and tobacco leaf dead meal in mass ratio the ratio of 1:2-20 be mixed to get hybrid extraction material, in the ratio of solid-liquid mass ratio 1:4-8, above-mentioned hybrid extraction material being placed in to the water of 50-80 ℃ soaks 20-60min and obtains immersion mixture, immersion mixture is separated fine, separating fine beating degree is 5-20 ° of SR, and the immersion mixture of separating after fibre is carried out to Separation of Solid and Liquid, obtains hybrid extraction liquid and mixes slag charge;
(2) offal being placed in to the water of 55-85 ℃ in the ratio of solid-liquid mass ratio 1:4-8 soaks 20-60min and must soak offal, to soaking offal, separate fine, separating fine beating degree is 5-20 ° of SR, and the immersion offal of separating after fibre is carried out to Separation of Solid and Liquid, obtains obstructing liquid and stalk slag charge;
(3) mixing slag charge and stalk slag charge are mixed to get to slag charge mixture, slag charge mixture is worn into slurry, the beating degree of slurry is 20-30 ° of SR, by pulp concentration to concentration, is that substrate is manufactured paper with pulp in 0.8-1.5% rear online;
(4) by after the impurity elimination of hybrid extraction liquid, be concentrated into concentration be 40-50% concentrate;
(5) concentrate is coated on substrate to drying, slicing treatment.
2. reed rhizome as claimed in claim 1 is prepared the method for reconstituted tobacoo, it is characterized in that: the mass ratio of hybrid extraction material and offal is 1-2:1.
3. reed rhizome as claimed in claim 1 or 2 is prepared the method for reconstituted tobacoo, it is characterized in that: substrate is quantitatively 58 ± 2g/m
2.
4. reed rhizome as claimed in claim 1 or 2 is prepared the method for reconstituted tobacoo, it is characterized in that: the spreading rate of concentrate is 40 ± 1%.
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Cited By (8)
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| CN104223346A (en) * | 2014-10-17 | 2014-12-24 | 安徽中烟再造烟叶科技有限责任公司 | Method for preparing function type reconstituted tobaccos through cymbopogon goeringii |
| CN104305512A (en) * | 2014-10-17 | 2015-01-28 | 云南中烟工业有限责任公司 | Preparation method of functional reconstituted tobacco added with selenium-rich plant |
| CN104397868A (en) * | 2014-12-29 | 2015-03-11 | 安徽中烟再造烟叶科技有限责任公司 | Method capable of increasing yield of tobacco sheets in production of reconstituted tobaccos |
| CN105077558A (en) * | 2015-08-20 | 2015-11-25 | 湖北中烟工业有限责任公司 | Preparing method for reconstituted tobaccos containing moxa |
| CN105686054A (en) * | 2016-03-16 | 2016-06-22 | 安徽中烟再造烟叶科技有限责任公司 | Reconstituted wormwood tobacco and preparation method thereof |
| CN104305512B (en) * | 2014-10-17 | 2017-01-04 | 云南中烟工业有限责任公司 | A kind of functional type reconstituted tobacco preparation method adding plant rich in selenium |
| CN110025036A (en) * | 2019-05-10 | 2019-07-19 | 湖北中烟工业有限责任公司 | A kind of preparation method of sweet orange odor type reconstituted tobacco |
| CN114403489A (en) * | 2021-12-14 | 2022-04-29 | 上海烟草集团有限责任公司 | Tobacco sheet and preparation method thereof |
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| CN104223346A (en) * | 2014-10-17 | 2014-12-24 | 安徽中烟再造烟叶科技有限责任公司 | Method for preparing function type reconstituted tobaccos through cymbopogon goeringii |
| CN104305512A (en) * | 2014-10-17 | 2015-01-28 | 云南中烟工业有限责任公司 | Preparation method of functional reconstituted tobacco added with selenium-rich plant |
| CN104223346B (en) * | 2014-10-17 | 2016-08-24 | 安徽中烟再造烟叶科技有限责任公司 | The method of functional type reconstituted tobacco prepared by Fructus Citri tangerinae grass |
| CN104305512B (en) * | 2014-10-17 | 2017-01-04 | 云南中烟工业有限责任公司 | A kind of functional type reconstituted tobacco preparation method adding plant rich in selenium |
| CN104397868A (en) * | 2014-12-29 | 2015-03-11 | 安徽中烟再造烟叶科技有限责任公司 | Method capable of increasing yield of tobacco sheets in production of reconstituted tobaccos |
| CN105077558A (en) * | 2015-08-20 | 2015-11-25 | 湖北中烟工业有限责任公司 | Preparing method for reconstituted tobaccos containing moxa |
| CN105686054A (en) * | 2016-03-16 | 2016-06-22 | 安徽中烟再造烟叶科技有限责任公司 | Reconstituted wormwood tobacco and preparation method thereof |
| CN110025036A (en) * | 2019-05-10 | 2019-07-19 | 湖北中烟工业有限责任公司 | A kind of preparation method of sweet orange odor type reconstituted tobacco |
| CN114403489A (en) * | 2021-12-14 | 2022-04-29 | 上海烟草集团有限责任公司 | Tobacco sheet and preparation method thereof |
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