CN103263073A - Method for reproducing tobacco leaves by paper-making method through bamboo pulp fibers instead of wood pulp fibers - Google Patents
Method for reproducing tobacco leaves by paper-making method through bamboo pulp fibers instead of wood pulp fibers Download PDFInfo
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- CN103263073A CN103263073A CN2013102440088A CN201310244008A CN103263073A CN 103263073 A CN103263073 A CN 103263073A CN 2013102440088 A CN2013102440088 A CN 2013102440088A CN 201310244008 A CN201310244008 A CN 201310244008A CN 103263073 A CN103263073 A CN 103263073A
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Abstract
The invention relates to a method for reproducing tobacco leaves by a paper-making method through bamboo pulp fibers instead of wood pulp fibers and belongs to the field of tobacco leaf reproduction. The method comprises a step a of preparing the bamboo pulp fibers, a step b of preparing a coating solution, a step c of manufacturing paper with pulp on a film base and a step d of preparing the reproduced tobacco leaves by the paper-making method, and particularly comprises the following steps of: boiling aired large dendrocalamus giganteus to prepare bamboo slurry, and carrying out deoxidization treatment to obtain deoxidized bamboo pulp; uniformly mixing 40% of a tobacco stem extract, 55% of fragment/tobacco powder mixed extract and 5% of flavors and fragrances in mass percentage to obtain the coating solution; mixing 45% by mass of tobacco stem residual dreg initially-milled pulp with the beating degree of 8-degree SR and 45% by mass of fragment and tobacco powder mixed residual dregs to obtain the film base; adding 10% by mass of deoxidized bamboo pulp fibers, and mixing uniformly and grinding; preparing the film base after the beating degree is 35-48-degree SR; carrying out conventional coating on the film base prepared by the step c by utilizing the coating solution prepared by the step b, and drying; controlling the water content of a finished product to 10-12%; and slicing for future use. The method disclosed by the invention has the advantages of simple and feasible method and stable quality of the reproduced tobacco leaves.
Description
Technical field:
The present invention relates to a kind ofly replace the method for the papermaking-method reconstituted tobaccos of wood pulp cellulose with bamboo pulp fiber, belong to the reconstituted tobacco field.
Background technology:
As the important part of cigarette, papermaking-method reconstituted tobaccos is being played the part of important role in cigarette, can play the effect of reducing tar and reducing harm, can improve the economic benefit of cigarette again.
Papermaking-method reconstituted tobaccos is to add water by offal, tobacco leaf fragment and offal to extract, Separation of Solid and Liquid, the residue of gained carries out defibrination, and adds certain plus fiber and copy sheet and make the sheet base, liquid concentrate and reinforced perfuming after, coat on the sheet base and make.In reconstituted tobacco was produced, the effect of plus fiber was the physical strength that increases the sheet base, and is convenient to following process.At present, the plus fiber that adds in the production process of domestic enterprise's overwhelming majority reconstituted tobacco is wood pulp cellulose, comprises leaf wood and needle-leaved wood fibre.
Wood pulp cellulose generally is to use in paper industry, and domestic in recent years timber resources itself just lacks, and adds the pressure of environmental protection aspect, develops how new pulp fiber and replaces wood pulp cellulose imperative.
Purport research bamboo pulp fiber of the present invention replaces wood pulp cellulose as the feasibility of plus fiber for the production of papermaking-method reconstituted tobaccos, alleviates the present situation of domestic timber resources scarcity, and is that bamboo pulp fiber is expanded new purposes.
By literature search, do not see the open report identical with the present invention.
Summary of the invention:
The object of the present invention is to provide a kind of simple, feasible, stay-in-grade method that replaces the papermaking-method reconstituted tobaccos of wood pulp cellulose with bamboo pulp fiber.
Of the present inventionly replace the method for the papermaking-method reconstituted tobaccos of wood pulp cellulose with bamboo pulp fiber, concrete steps are as follows:
A. the preparation of bamboo pulp fiber
Big dragon bamboo after air-dry is cut into slices, in digester with 165 ℃ of temperature, 120 min that heat up, the 60 min conditions that are incubated are carried out boiling, make bamboo pulp, again 90 ℃ of temperature, times 60 min, oxygen is pressed 0.6 Mpa, MgSO
4Consumption 0.5%, NaOH consumption 2.5% is starched dense 10% condition and is carried out oxygen and take off processing, obtains oxygen and takes off bamboo pulp;
B. the preparation of coating fluid
Be raw material with redrying offal, fragment and offal, the independent water extraction of offal 60min wherein, it is that solvent extracts 60min that fragment mixes with water by mass ratio with offal at 70: 30.Carry out Separation of Solid and Liquid behind the raw material abstraction respectively, liquid places and is condensed into density under 45 ℃ of conditions of Rotary Evaporators is 1.25 g/cm
3Paste; Get the offal medicinal extract of mass ratio 40% and 60% fragment/offal mixing medicinal extract, add the essence and flavoring agent of mass ratio 5%, namely make coating fluid after mixing;
C. the sheet base manufactures paper with pulp
The offal residue of step b is carried out the preliminary grinding slurry earlier, and beating degree is 8 ° of SR; The offal residue of getting mass ratio 45% is defibrination just, mixes with fragment and the offal mixing residue of mass ratio 45%, interpolation mass ratio 10% oxygen take off bamboo pulp fiber, carry out defibrination after mixing, the beating degree beating degree is 35-48 ° of SR, after make the sheet base;
D. the preparation of papermaking-method reconstituted tobaccos
The sheet base that the coating fluid for preparing with step b prepares step c carries out conventional coating, oven dry, controls the moisture of finished product at 10-12%, cut into serving pieces.
Device therefor of the present invention is standard product, and market is bought.
The invention has the advantages that: method is simple, feasible, the steady quality of reconstituted tobacco.
The specific embodiment:
Concrete steps of the present invention are as follows:
A. the preparation of bamboo pulp fiber
Big dragon bamboo after air-dry is cut into slices, in digester with 165 ℃ of temperature, 120 min that heat up, the 60 min conditions that are incubated are carried out boiling, make bamboo pulp, temperature is 90 ℃ again, times 60 min, oxygen is pressed 0.6 Mpa, MgSO
4Consumption 0.5%, NaOH consumption 2.5% is starched dense 10% condition and is carried out oxygen and take off processing, obtains oxygen and takes off bamboo pulp;
B. the preparation of coating fluid
Be raw material with redrying offal, fragment and offal, the independent water extraction of offal 60min wherein, it is that solvent extracts 60min that fragment mixes with water by 70: 30 with offal.Carry out Separation of Solid and Liquid behind the raw material abstraction respectively, liquid places and is condensed into density under 45 ℃ of temperature of Rotary Evaporators is 1.25 g/cm
3Paste; Get the offal medicinal extract of mass ratio 40% and 55% fragment/offal mixing medicinal extract, add the essence and flavoring agent of mass ratio 5%, namely make coating fluid after mixing;
C. the sheet base manufactures paper with pulp
The offal residue of step b is carried out the preliminary grinding slurry earlier, and beating degree is 8 ° of SR; The offal residue of getting mass ratio 45% is defibrination just, mixes with fragment and the offal mixing residue of mass ratio 45%, interpolation mass ratio 10% oxygen take off bamboo pulp fiber, carry out defibrination after mixing, beating degree is 35-48 ° of SR, after make the sheet base;
The oxygen of preparation takes off bamboo pulp fiber, carries out defibrination after mixing, and when being 35 ° of SR or 40 ° of SR or 48 ° of SR to beating degree, manufactures paper with pulp, and makes the sheet base.
D. the preparation of papermaking-method reconstituted tobaccos
The sheet base that the coating fluid for preparing with step b prepares step c carries out conventional coating, oven dry, and the moisture of control finished product is 10% or 11% or 12%, and section.
Papermaking-method reconstituted tobaccos product according to said method is made carries out sensory quality assessment through the expert, the results are shown in Table 1.Found out that by table 1 the reconstituted tobacco product oral stimulation that bamboo pulp fiber is made is less, xylon gas is lighter.
The sensory evaluation result of the reconstituted tobacco that table 1 interpolation wood pulp cellulose and bamboo pulp fiber are forward and backward
Claims (1)
1. one kind replaces the method for the papermaking-method reconstituted tobaccos of wood pulp cellulose with bamboo pulp fiber, it is characterized in that the concrete steps of this method are as follows:
A. the preparation of bamboo pulp fiber
Big dragon bamboo after air-dry is cut into slices, in digester with 165 ℃ of temperature, 120 min that heat up, the 60 min conditions that are incubated are carried out boiling, make bamboo pulp, temperature is 90 ℃ again, times 60 min, oxygen is pressed 0.6 Mpa, MgSO
4Consumption 0.5%, NaOH consumption 2.5% is starched dense 10% condition and is carried out oxygen and take off processing, obtains oxygen and takes off bamboo pulp;
B. the preparation of coating fluid
Be raw material with redrying offal, fragment and offal, the independent water extraction of offal 60min wherein, it is that solvent extracts 60min that fragment mixes with water by mass ratio with offal at 70: 30.Carry out Separation of Solid and Liquid behind the raw material abstraction respectively, liquid places and is condensed into density under 45 ℃ of temperature of Rotary Evaporators is 1.25 g/cm
3Paste; Get the offal medicinal extract of mass ratio 40% and 55% fragment/offal mixing medicinal extract, add the essence and flavoring agent of mass ratio 5%, namely make coating fluid after mixing;
C. the sheet base manufactures paper with pulp
The offal residue of step b is carried out the preliminary grinding slurry earlier, and beating degree is 8 ° of SR; The offal residue of getting mass ratio 45% is defibrination just, mixes with fragment and the offal mixing residue of mass ratio 45%, interpolation mass ratio 10% oxygen take off bamboo pulp fiber, carry out defibrination after mixing, beating degree is 35-48 ° of SR, after make the sheet base;
D. the preparation of papermaking-method reconstituted tobaccos
The sheet base that the coating fluid for preparing with step b prepares step c carries out conventional coating, oven dry, controls the moisture of finished product at 10-12%, cut into serving pieces.
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| Application Number | Priority Date | Filing Date | Title |
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| CN2013102440088A CN103263073A (en) | 2013-06-19 | 2013-06-19 | Method for reproducing tobacco leaves by paper-making method through bamboo pulp fibers instead of wood pulp fibers |
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| CN2013102440088A CN103263073A (en) | 2013-06-19 | 2013-06-19 | Method for reproducing tobacco leaves by paper-making method through bamboo pulp fibers instead of wood pulp fibers |
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Cited By (14)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103478886A (en) * | 2013-10-12 | 2014-01-01 | 云南烟草科学研究院 | Method for using expansion stems for preparing paper-making process reconstituted tobacco leaves |
| CN103535850A (en) * | 2013-09-30 | 2014-01-29 | 上海烟草集团有限责任公司 | Acid coating liquid and application of acid coating liquid in reconstituted tobacco |
| CN103829364A (en) * | 2014-03-05 | 2014-06-04 | 上海烟草集团有限责任公司 | Salt coating liquid and application thereof in reconstituted tobacco |
| CN104213458A (en) * | 2014-07-24 | 2014-12-17 | 四川省西龙生物质材料科技有限公司 | Original-color bamboo fiber pulp, preparation method thereof and an application of the bamboo fiber pulp as tobacco additive |
| CN104256881A (en) * | 2014-08-06 | 2015-01-07 | 云南中烟工业有限责任公司 | Method for preparing reconstituted tobacco by replacing wood pulp fibers with bamboo leaf fiber parts |
| CN104738810A (en) * | 2015-02-11 | 2015-07-01 | 云南瑞升烟草技术（集团）有限公司 | Preparation method of high-bulkness paper-making process reconstituted tobaccos |
| CN104738808A (en) * | 2015-02-11 | 2015-07-01 | 云南瑞升烟草技术（集团）有限公司 | Preparing method for paper-making process reconstituted tobacco with novel surface physical structure |
| CN104988780A (en) * | 2015-07-28 | 2015-10-21 | 湖北中烟工业有限责任公司 | Method for preparing recombinant tobacco cigarette paper by replacing wood pulp with bamboo pulp |
| CN106418651A (en) * | 2016-11-09 | 2017-02-22 | 湖北中烟工业有限责任公司 | Method for improving flexibility of tobacco reconstituted through paper-making process |
| CN106858699A (en) * | 2017-03-30 | 2017-06-20 | 浙江中烟工业有限责任公司 | A kind of method that use diatomite improves papermaking-method reconstituted tobaccos product filler retention |
| CN106880076A (en) * | 2017-03-30 | 2017-06-23 | 浙江中烟工业有限责任公司 | A kind of method that use diatomite and titanium dioxide compounded mix improve papermaking-method reconstituted tobaccos product filler retention |
| CN106901397A (en) * | 2017-03-30 | 2017-06-30 | 浙江中烟工业有限责任公司 | A kind of method that use tri compound filler improves papermaking-method reconstituted tobaccos product filler retention |
| CN107048470A (en) * | 2017-03-22 | 2017-08-18 | 四川理工学院 | It is a kind of for true qualities bamboo pulp of reconstituted tobacco additive and preparation method thereof |
| CN108783562A (en) * | 2018-07-02 | 2018-11-13 | 云南拓宝科技有限公司 | A kind of pipe tobacco preparation method suitable for new cigarette |
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Cited By (22)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103535850A (en) * | 2013-09-30 | 2014-01-29 | 上海烟草集团有限责任公司 | Acid coating liquid and application of acid coating liquid in reconstituted tobacco |
| CN103535850B (en) * | 2013-09-30 | 2016-04-27 | 上海烟草集团有限责任公司 | A kind of acids coating fluid and the application in reconstituted tobacco thereof |
| CN103478886A (en) * | 2013-10-12 | 2014-01-01 | 云南烟草科学研究院 | Method for using expansion stems for preparing paper-making process reconstituted tobacco leaves |
| CN103829364A (en) * | 2014-03-05 | 2014-06-04 | 上海烟草集团有限责任公司 | Salt coating liquid and application thereof in reconstituted tobacco |
| CN104213458A (en) * | 2014-07-24 | 2014-12-17 | 四川省西龙生物质材料科技有限公司 | Original-color bamboo fiber pulp, preparation method thereof and an application of the bamboo fiber pulp as tobacco additive |
| CN104213458B (en) * | 2014-07-24 | 2017-04-19 | 四川环龙新材料有限公司 | Original-color bamboo fiber pulp, preparation method thereof and an application of the bamboo fiber pulp as tobacco additive |
| CN104256881B (en) * | 2014-08-06 | 2016-02-24 | 云南中烟工业有限责任公司 | A kind of leaf of bamboo pars fibrosa substitutes the method that reconstituted tobacco prepared by wood pulp cellulose |
| CN104256881A (en) * | 2014-08-06 | 2015-01-07 | 云南中烟工业有限责任公司 | Method for preparing reconstituted tobacco by replacing wood pulp fibers with bamboo leaf fiber parts |
| CN104738810B (en) * | 2015-02-11 | 2016-08-17 | 云南瑞升烟草技术（集团）有限公司 | A kind of preparation method of high bulk papermaking-method reconstituted tobaccos |
| CN104738808A (en) * | 2015-02-11 | 2015-07-01 | 云南瑞升烟草技术（集团）有限公司 | Preparing method for paper-making process reconstituted tobacco with novel surface physical structure |
| CN104738810A (en) * | 2015-02-11 | 2015-07-01 | 云南瑞升烟草技术（集团）有限公司 | Preparation method of high-bulkness paper-making process reconstituted tobaccos |
| CN104988780A (en) * | 2015-07-28 | 2015-10-21 | 湖北中烟工业有限责任公司 | Method for preparing recombinant tobacco cigarette paper by replacing wood pulp with bamboo pulp |
| CN106418651A (en) * | 2016-11-09 | 2017-02-22 | 湖北中烟工业有限责任公司 | Method for improving flexibility of tobacco reconstituted through paper-making process |
| CN107048470A (en) * | 2017-03-22 | 2017-08-18 | 四川理工学院 | It is a kind of for true qualities bamboo pulp of reconstituted tobacco additive and preparation method thereof |
| CN106901397A (en) * | 2017-03-30 | 2017-06-30 | 浙江中烟工业有限责任公司 | A kind of method that use tri compound filler improves papermaking-method reconstituted tobaccos product filler retention |
| CN106880076A (en) * | 2017-03-30 | 2017-06-23 | 浙江中烟工业有限责任公司 | A kind of method that use diatomite and titanium dioxide compounded mix improve papermaking-method reconstituted tobaccos product filler retention |
| CN106858699A (en) * | 2017-03-30 | 2017-06-20 | 浙江中烟工业有限责任公司 | A kind of method that use diatomite improves papermaking-method reconstituted tobaccos product filler retention |
| CN106901397B (en) * | 2017-03-30 | 2018-08-24 | 浙江中烟工业有限责任公司 | The method that tri compound filler improves papermaking-method reconstituted tobaccos product filler retention |
| CN106880076B (en) * | 2017-03-30 | 2018-09-07 | 浙江中烟工业有限责任公司 | A method of improving papermaking-method reconstituted tobaccos product filler retention |
| CN106858699B (en) * | 2017-03-30 | 2018-10-12 | 浙江中烟工业有限责任公司 | The method that reconstituted tobacco product filler retention is improved using diatomite |
| CN108783562A (en) * | 2018-07-02 | 2018-11-13 | 云南拓宝科技有限公司 | A kind of pipe tobacco preparation method suitable for new cigarette |
| CN108783562B (en) * | 2018-07-02 | 2021-08-31 | 云南拓宝科技有限公司 | Preparation method of tobacco shreds suitable for novel cigarettes |
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Application publication date: 20130828 |