CN108778499B - 稳定的金属氧化物纳米纤维,及其制造方法 - Google Patents

稳定的金属氧化物纳米纤维,及其制造方法 Download PDF

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CN108778499B
CN108778499B CN201680077366.6A CN201680077366A CN108778499B CN 108778499 B CN108778499 B CN 108778499B CN 201680077366 A CN201680077366 A CN 201680077366A CN 108778499 B CN108778499 B CN 108778499B
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nanofibers
metal oxide
nanofiber
solution
zinc
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CN108778499A (zh
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V·因塔桑塔
N·苏比杰雷尼迪
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National Science and Technology Development Agency
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Abstract

本发明涉及可以由纳米纤维制造工艺制造的稳定的按照设计的金属氧化物纳米纤维和挠性的且稳定的纳米纤维膜。根据本发明的金属氧化物光催化剂纳米纤维具有二氧化钛和锌钨氧化物作为主要组成。纳米纤维的表面由贵金属纳米颗粒构成,并且能够在可见光、UV或太阳光下工作,所述的纳米颗粒以单层形式在锌钨氧化物纳米棒上修饰而成。所述的纳米级材料具有精细的孔隙率和高的表面积。本发明还可以克服WO3纳米纤维的脆性和不稳定性的问题。

Description

稳定的金属氧化物纳米纤维,及其制造方法
技术领域
本发明的化学涉及金属氧化物纳米纤维,和具有挠性、稳定性和制造能力的纳米纤维膜催化剂。
发明概述
本发明为贵金属修饰的二氧化钛和锌钨氧化物纳米纤维和纳米纤维膜的研发,其中所述的纳米纤维膜是挠性的、稳定的,能够容易地制造,并且在可见光、UV和太阳光下是活性的。所述的纳米纤维和纳米纤维膜在光催化剂组成、多功能性质、高强度和挠性方面不同于其他的纳米纤维和纳米纤维膜。所述的高表面积和孔隙率的纳米纤维可以通过溶液基处理由针基静电纺丝、纳米蜘蛛静电纺丝和增强/离心纺丝而制造。
背景技术
环境中由挥发性有机化合物(VOC)产生的空气传播的污染物主要是车辆中的发动机燃烧产生,因此,研发用于消除VOC的新技术在目前情况下是重要的主题。受到关注的VOC消除技术之一是光催化作用,其使用光作为活化能量源。通常,光催化反应需要光用于有机分子(适用于未指明的有机分解)的氧化还原反应。
光催化的反应可以在液相和气相中发生,因此该技术是极其多样的,并且具有广泛的应用。此外,该技术的需要优点支持工业规模生产的高潜力,例如自我清洁性质、廉价的材料和低的维护成本。然而,大部分的光催化材料需要高的活化能,其主要在UV光中可以发现,这是因为所述的催化剂具有可见光不能控制的大的带隙。因此,这种缺点可以限制上述技术的工业规模的应用。此外,催化剂的形状和尺寸在有机分解效率中起重要的作用,这是因为光催化反应主要在催化剂的表面上发生。鉴于此,纳米光催化剂由于它们的高表面积,可以是最合适的材料。但是,它们经受结块和再循环效率的挑战。另一方面,薄膜光催化剂可以容易地再循环,但是其具有有限的表面积,这会导致低的有机分解效率。纳米纤维以其高的表面积、再循环能力和无结块材料,可以克服纳米颗粒和膜材料固有的缺点。
除了有机污染物分解以外,光催化剂必须获得抗细菌性质,以便扩宽应用范围。对于水污染物分解而言,在液相中使用光催化剂的一个重要缺点是回收工艺。一种回收工艺是离心方法。该方法在试验室规模的应用中极为有效,但是工业生产和应用是昂贵的。综上,纳米材料的应用遭受过滤工艺的挑战,同时薄膜材料具有低表面积的缺点。另一方面,得自纳米纤维的光催化剂材料可以克服在再循环能力和高表面积方面的问题。
通常,纳米颗粒合成方法需要高的成本和环境不友好的处理,例如高温或真空系统。这可以使得生产成本和时间消耗增加。
废水处理需要通过使用催化剂作为主要组成的合适的方法。由于光催化作用的催化剂化学组成是低成本的并且能够使用自然太阳光催化所述的反应,所以光催化剂作用是最有前途的工艺之一。但是,光催化剂具有两个主要的缺点,其为有限的催化光区域和高的脆性。
本发明涉及贵金属修饰的二氧化钛和锌钨氧化物纳米纤维和纳米纤维膜的制造。所述的纳米纤维和纳米纤维膜是稳定的,挠性的,容易制造的并且能够在可见光、UV和自然太阳光下工作。本发明由特定的组成形成,所述的组成在金属氧化物纳米纤维膜的化学组成和稳定性方面不同于其他的制造方法。
由文献和专利审查来看,没有发现类似于本发明的记录,如下文所示:
International Journalof Hydrogen Energy Volume:40Pages:4558-4566Enhanced photocatalytic activity of palladium decorated TiO2 nanofiberscontaining anatase-rutile mixed phase。该文献关于通过高压釜和煅烧合成钯修饰的二氧化钛纳米纳米纤维。产物为用于氢化作用和有机染料降解反应的催化剂。其在金属氧化物材料的组成方面不同于本发明。此外,所述的文献未提及金属氧化物纳米纤维膜稳定性的研发。
Journal of Alloys and Compounds Volume:432Pages:269-276ZnWO4photocatalyst with high activity for degradation of organiccontaminants。该文献关于通过水热工艺和退火处理的锌钨氧化物合成方法。产物为用于气相中甲醛降解的催化剂,其不同于本发明专利的处理方法和金属氧化物组成。此外,所述的文献未提及进行氧化物纳米纤维膜稳定性的研发。
Materials Letters Volume:61Pages:1793-1797ZnWO4-TiO2 compositenanofilms:Preparation,morphology,structure and photoluminescent enhancement。该文献关于在玻璃基底上通过浸涂方法合成二氧化钛和锌钨氧化物,其不同于本发明专利的合成工艺。此外,该文献未提及金属氧化物纳米纤维膜稳定性的研发。
标题为“Nanoparticles containing titanium oxide”的专利号US20070202334A1。该专利关于在直径小于200nm的锐钛矿晶体结构中合成二氧化钛纳米颗粒。此外,该专利还关于通过高压釜技术在纳米球形式的纳米纤维表面上掺杂金属,其不同于本发明专利的合成方法和组成。此外,该文献未提及金属氧化物纳米纤维膜稳定性的研发。
标题为“Nanoparticles containing titanium oxide”的专利号US20070202334A1。该专利关于在直径小于200nm的锐钛矿晶体结构中合成二氧化钛纳米颗粒。此外,该专利还关于通过高压釜技术在纳米球形式的纳米纤维表面上掺杂金属,其不同于本发明专利的合成方法和组成。此外,该文献未提及金属氧化物纳米纤维膜稳定性的研发。
标题为“Metal or metal oxide deposited fibrous materials”的专利号US20110192789A1。该专利关于通过电子喷雾技术嵌入在多孔基底上的金属氧化物和金属纳米颗粒上,其不同于本发明专利的合成方法和组成。此外,该文献未提及金属氧化物纳米纤维膜稳定性的研发。
标题为“Nanofiber and preparation method thereof”的专利号US20110151255A1。该专利关于通过静电纺丝的纳米纤维制造方法。静电纺丝溶液为聚合物和金属复合氧化物的混合物。产物是耐热的且稳定的纳米纤维,其在稳定的金属氧化物纳米纤维膜制造和化学组成方法不同于本发明专利。
综上,没有文献或专利提出相同的材料处理或化学组成。本发明关于贵金属修饰的二氧化钛和锌钨氧化物纳米纤维和纳米纤维膜的制造。所述的纳米纤维和纳米纤维膜是挠性的、稳定的、容易制造并且能够在可见光、UV和太阳光下工作。本发明由特定的组成形成,所述的组成在金属氧化物纳米纤维膜的化学组成和稳定性方面不同于其他的制造方法。
附图简述
图1.在煅烧前和煅烧后纳米纤维的化学和物理特征的图,其中:
(a)由偏钨酸铵水合物和醋酸锌水合物在水和乙醇溶液中制造后形成的纳米纤维的物理特征。
(b)由偏钨酸铵水合物、醋酸锌水合物和二氧化钛纳米颗粒(P-25)在水和乙醇溶液中制造后形成的纳米纤维的物理特征。
(c)由(b)在煅烧后形成的纳米纤维的物理特征得到不均匀的纳米纤维。
(d)由纳米纤维(c)的区域显示颗粒结块。
(e)由偏钨酸铵水合物、醋酸锌水合物和异丙醇钛在水和乙醇溶液中制造后形成的纳米纤维的物理特征。
(f)由(e)在500℃下煅烧后形成的纳米纤维的物理特征。
图2.纳米纤维的图片,其中所述的纳米纤维由偏钨酸铵水合物,醋酸锌和异丙醇钛在二甲基甲酰胺中在煅烧前和在500℃下煅烧后构成,其中:
(a)由偏钨酸铵水合物、醋酸锌水合物和异丙醇钛在DMF溶液中制造后形成的纳米纤维的物理特征。
(b)由(a)在500℃下煅烧后形成的纳米纤维的物理特征。
(c)EDX光谱显示钨、锌和钛在纳米纤维中的组成。
(d)XRD光谱显示钨、锌和钛在纳米纤维中的结晶度。
图3.纳米纤维的图片,其中所述的纳米纤维由偏钨酸铵水合物,醋酸锌和异丙醇钛在二甲基甲酰胺中在煅烧前和在600℃和700℃下煅烧后构成,其中:
(a)由偏钨酸铵水合物、醋酸锌水合物和异丙醇钛在DMF溶液中和在600℃下煅烧制造后形成的纳米纤维的物理特征。
(b)由偏钨酸铵水合物、醋酸锌水合物和异丙醇钛在DMF溶液中和在700℃下煅烧制造后形成的纳米纤维的物理特征。
(c)锌钨氧化物纳米棒的尺寸。
(d)由(c)得到的锌钨氧化物纳米棒的层间距离。
(e)EDX光谱显示钨、锌和钛在纳米纤维中的组成。
(f)XRD光谱显示钨、锌和钛在纳米纤维中的结晶度,同时锌和钨复合物为锌钨氧化物(ZnWO4)形式。
图4.纳米纤维膜在煅烧后的种类的图片,其中:
(a)通过在实施例4b中的溶液中制造后的纳米纤维(在煅烧前)。
(b)通过在实施例4b中的溶液中制造后的纳米纤维(在煅烧后)。
(c)通过在实施例4b中的溶液中制造后的纳米纤维(在煅烧前)。
(d)通过在实施例4b中的溶液中制造后的纳米纤维(在100℃下退火并且在600℃下煅烧后)。
(e)通过在实施例4b中的溶液中制造后的纳米纤维(在煅烧前)。
(f)通过在实施例4b中的溶液中制造后的纳米纤维(在200℃下退火并且在600℃下煅烧后)。
(g)通过在实施例4b中的溶液中制造后的纳米纤维(在煅烧前)。
(h)通过在实施例4b中的溶液中制造后的纳米纤维(以玻璃纤维夹层结构在100℃下退火并且在600℃下煅烧后)。
(i)通过在实施例4b中的溶液中制造后的纳米纤维(在煅烧前)。
(j)通过在实施例4b中的溶液中制造后的纳米纤维(以玻璃纤维夹层结构在200℃下退火并且在600℃下煅烧后)。
(k)通过在实施例4b中的溶液中制造后的纳米纤维(在烧杯内以玻璃纤维约束下煅烧前)。
(l)通过在实施例4b中的溶液中制造后的纳米纤维(在烧杯内以玻璃纤维约束下在200℃下退火并且在600℃下煅烧后)。
(m)通过在实施例4b中的溶液中制造后的纳米纤维(在褶皱形状的玻璃纤维约束下煅烧前)。
(n)通过在实施例4b中的溶液中制造后的纳米纤维(在褶皱形状的玻璃纤维约束下在200℃下退火并且在600℃下煅烧后)。
图5.纳米纤维膜在通过SEM和TEM煅烧后的图片,其中:
(a)通过玻璃纤维约束工艺煅烧后的纳米纤维膜,其显示自由波动的纳米纤维。
(b)通过载玻片约束工艺煅烧后的纳米纤维膜(图4l),其显示波动的纳米纤维。
(c)高度放大的图5a显示自由波动的纳米纤维,其得到稳定的且挠性的纳米纤维。
(d)高度放大的图5b显示约束的纳米纤维,其得到高度脆性的纳米纤维膜。
图6.金属氧化物纳米纤维在金属沉积工艺后的图片,其中:
(a)纳米纤维在UV光下光致还原后的物理特征。
(b)纳米纤维在可见光下光致还原后的物理特征。
(c)纳米纤维在自然太阳光下光致还原后的物理特征。
(d)EDX光谱显示钯和铂在UV光下光致还原后的纳米纤维上的含量。
(e)附着在ZnWO4纳米棒上的纳米颗粒的TEM图像。
(f)附着在ZnWO4纳米棒上的钯纳米颗粒的TEM图像。
(g)附着在ZnWO4纳米棒上的纳米颗粒的TEM图像。
(h)附着在ZnWO4纳米棒上的铂纳米颗粒的TEM图像。
图7.在自然太阳光下纳米纤维的光催化活性针对亚甲蓝浓度的图,其中:
Figure GDA0003395019620000061
为金属沉积后的纳米纤维膜。
Figure GDA0003395019620000062
为金属沉积前的纳米纤维膜。
Figure GDA0003395019620000063
为WO3纳米纤维(参照)。
图8.苯/甲醇分解反应的图片,其中:
(a)在可见光下苯/甲醇的分解反应(由左至右)。
第一瓶为500ppm苯(对照)。
第二瓶为具有WO3纳米纤维的500ppm苯。
第三瓶为具有TiO2-ZnWO4纳米纤维的500ppm苯。
第四瓶为具有Pd/Pt-TiO2-ZnWO4的500ppm苯。
(b)通过TiO2-ZnWO4纳米纤维的苯分解效率的HPLC光谱。
(c)贵金属修饰的TiO2-ZnWO4纳米纤维的苯分解效率的HPLC光谱,显示在6.442下乙醇氧化峰的证据。
发明详述
稳定的金属氧化物纳米纤维,挠性的纳米纤维膜及其方法
本发明涉及稳定的按照设计的金属氧化物光致催化的纳米纤维的研发,其中所述的纳米纤维由作为纳米纤维的主要组成的二氧化钛和锌钨氧化物构成,并且锌钨氧化物纳米棒位于纳米纤维的表面上。此外,纳米纤维和锌钨氧化物纳米棒的表面被贵金属纳米颗粒以单层沉积形式修饰。
光致催化的纳米纤维由两种主要的金属氧化物组成(二氧化钛和锌钨氧化物)构成,平均直径为100-200纳米。二氧化钛结晶度由锐钛矿和金红石形式的两种混合相组成。在煅烧工艺中,相对于金红石形式,有利地创建锐钛矿形式相对于金红石形式的比例。文献中报告,锐钛矿晶体在UV光下比金红石晶体发挥更好的光致催化活性。另一方面,锌钨氧化物为sanmatinite。除了主要的金属氧化物成分以外,在纳米纤维的表面上发现锌钨氧化物纳米棒(30-50纳米)。
使用贵金属颗粒在UV、可见光或自然太阳光活化下通过光沉积工艺修饰根据本发明的纳米纤维,其是简便的、成本有效的且高效率的。在光沉积工艺后,观察到纳米纤维表面上的贵金属纳米颗粒的直径为1-15纳米。用于本发明的贵金属纳米颗粒可以选自钯,铂,银,金,铑,铱,钌,锇,钽,钛或这些金属的混合物。
由于获得高耐热性的根据本发明的纳米纤维能够容易地制造成挠性且稳定的纳米纤维膜,所以所述的纳米纤维可以用于多种应用中。与其挠性有关的膜的特征是能够形成弯曲的形状。除了这种挠性,所述的膜能够耐受500-900℃的高温。由所述的进行氧化物纳米纤维和纳米纤维膜的性质来看,这种膜的有前途的应用是车辆内的催化转化器,用于纯化燃烧副产物气体,例如苯、甲苯或一氧化二氮。除了空气纯化应用,纳米纤维和纳米纤维膜还可以用于废水纯化中。
当将本发明的金属氧化物纳米纤维与传统的金属氧化物纳米纤维比较时,WO3纳米纤维获得了在纳米纤维内的高孔隙率,其不可避免地构成了高脆性的主要原因。然而,与其他的金属氧化物相比,由本发明得到的TiO2-ZnWO4纳米纤维获得了高的挠性和稳定的物理特征。因此,TiO2-ZnWO4纳米纤维可以克服金属氧化物纳米纤维的固有缺点,并且可以制造成稳定的金属氧化物膜。
根据本发明的贵金属修饰的纳米纤维和纳米纤维膜(包含二氧化钛,锌钨氧化物和锌钨氧化物纳米棒)的制造工艺由以下构成:
(a)通过在室温下将功能聚合物以0.1-40:0.1-40的比例在乙醇中溶解30分钟,首先配制功能聚合物溶液。功能聚合物可以选自沿着烃主链具有官能团的聚合物,例如羟基基团,胺基基团或羧酸基团,代表如下聚丙烯腈,聚乙烯吡咯烷酮,聚乙烯醇,聚羟丙基甲基丙烯酸酯,聚羟乙基甲基丙烯酸酯,聚丙三醇甲基丙烯酸酯或这些功能聚合物的混合物。然后,将功能聚合物溶液与至少3种金属复合物(例如钛、钨和锌复合物)在有机溶剂中混合物。可以通过在室温下,将各种金属复合物在有机溶剂(比例为0.1-40:0.1-40)中溶解10分钟,制备金属复合物溶液。混合工艺由将钨复合物溶液加入功能聚合物溶液中开始,然后在磁力搅拌下在30分钟内,分别将锌和钛复合物溶液加入混合物中。金属复合物溶液中的金属成分可以选自钛、钯、铂、银、金、锌、铜、铁、钨或这些元素的混合物。
(b)将得自(a)的溶液与浓酸(重量比为0.1-30:0.1-30)混合,其中所述的浓酸选自乙酸、硫磺酸、盐酸或这些酸的混合物。
(c)将得自(b)的溶液通过针基静电纺丝、纳米蜘蛛静电纺丝或增强/离心纺丝,制造成纳米纤维。
(d)在非约束下、玻璃纤维约束下或者在载玻片约束下,通过退火和煅烧工艺(AC工艺),将得自(c)的纳米纤维加工成金属氧化物纳米纤维膜。煅烧温度可以选自100-900℃,1-24小时。
(e)在可见光、UV或太阳光下,通过贵金属纳米颗粒将得自(c)的纳米纤维或得自(d)的金属氧化物纳米纤维修饰1-24小时。
(f)将得自(e)的纳米纤维或纳米纤维膜洗涤并干燥。
(a)中的有机溶剂可以选自甲醇、乙醇、二氯甲烷、二甲基甲酰胺、二甲基亚砜、氯仿或甲苯。然而,最合适的溶剂为二甲基甲酰胺。
在下个部分中,描述本发明,但不限于给出的实施例。
实施例
用于纳米纤维制造的静电纺丝溶液的合适组成的研发
本部分通过混合所需的金属复合物溶液、然后研究混合后的稳定性,来研究溶液的合适组成的研发(实施例1-4)。
实施例1:由钨和锌复合物在水和乙醇的混合物中制造纳米纤维
由于二氧化钛纳米颗粒(P-25)可溶解于水或乙醇,所以进行包含偏钨酸铵水合物和醋酸锌水合物的纳米纤维制造的初步研究,然后将P-25加入溶液混合物中。
前体溶液的制备和纳米纤维的制造:
(a)将聚乙烯吡咯烷酮(PVP)溶液(PVP:乙醇的重量比为1:10)与偏钨酸铵水合物(AMT)复合物溶液(AMT:水的重量比为1:10)和醋酸锌水合物(ZAH)复合物溶液(ZAH:水的重量比为1:10)混合。
(b)通过纳米蜘蛛机,通过应用18cm的电极到地面的距离、40kV电压和8rpm的电极旋转速度,将由(a)得到的溶液制造成纳米纤维膜。
(c)对由(b)得到的纳米纤维膜进行表征。
结果:包含AMT和ZAH复合物溶液的溶液混合物是稳定的,并且能够制造成均匀的纳米纤维(图1a)。
实施例2:由钨复合物、锌复合物和二氧化钛纳米颗粒在水和乙醇的混合物中制造纳米纤维
实施本实施例的试验,以便研究在将二氧化钛纳米颗粒混合至AMT和ZAH复合物溶液中之后,纳米纤维的稳定性和物理特征。
前体溶液的制备和纳米纤维的制造:
(a)在磁力搅拌下,将聚乙烯吡咯烷酮(PVP)溶液(PVP:乙醇的重量比为1:10)与偏钨酸铵水合物(AMT)复合物溶液(AMT:水的重量比为1:10)、醋酸锌水合物(ZAH)复合物溶液(ZAH:水的重量比为1:10)和二氧化钛纳米颗粒(P-25:PVP溶液的比例为1:10)混合30-60分钟。
(b)通过纳米蜘蛛机,通过应用18cm的电极到地面的距离、40kV电压和8rpm的电极旋转速度,将由(a)得到的溶液制造成纳米纤维膜。
(c)将由(b)得到的纳米纤维在大气压力下在500℃下煅烧4小时,以便分解纳米纤维中的碳含量,然后进一步表征所得的金属氧化物纳米纤维的稳定性和物理特征。
结果:由于P-25的低溶解性,使得纳米纤维的表面显示粗糙的(图1b)可能性,其中所述的P-25的低溶解性导致沿着AMT和ZAH纳米纤维发生颗粒结块。
-在煅烧后,纳米纤维显示高度的脆性(图1c),并且具有不均匀的纤维结构,这是因为它们的一部分包含P-25结块(图1d)。
由本实施例,可以推断,将P-25加入溶液混合物中,会破坏溶液的稳定性,并且影响煅烧过程中纳米纤维的形成,其使得所得的材料不适用于进一步的使用。
实施例3:由钨复合物、锌复合物和异丙醇钛溶液在水和乙醇的混合物中制造纳米纤维
实施本实施例的试验,以便研究在使用异丙醇钛替代P-25之后,纳米纤维的稳定性和物理特征。
纳米纤维的制造工艺包括:
(a)将聚乙烯吡咯烷酮(PVP)溶液(PVP:乙醇的重量比为1:10)分别与偏钨酸铵水合物(AMT)复合物溶液(AMT:水的重量比为1:10)、醋酸锌水合物(ZAH)复合物溶液(ZAH:水的重量比为1:10)和异丙醇钛(TIP)溶液(TIP:PVP溶液的比例为1:5)混合。
(b)通过纳米蜘蛛机,通过应用18cm的电极到地面的距离、40kV电压和8rpm的电极旋转速度,将由(a)得到的溶液制造成纳米纤维膜。
(c)将由(b)得到的纳米纤维在大气压力下在500℃下煅烧4小时,以便分解纳米纤维中的碳含量,然后进一步表征所得的金属氧化物纳米纤维的稳定性和物理特征。
结果:在将TIP溶液加入AMT和ZAH复合物溶液中之后,TIP结块形成白色固体颗粒,其使得溶液不均匀。
在制造后,纳米纤维是不稳定的并且不能制造成膜,这是因为溶液中的固体部分破坏了静电纺丝工艺(图1e)。随后,在煅烧工艺后,发生粗糙的结块的颗粒,并且未发现纳米纤维的痕迹(图1f)。
实施例4:由钨复合物、锌复合物和异丙醇钛在二甲基甲酰胺中制造纳米纤维
实施本实施例的试验,以便研究在使用二甲基甲酰胺(DMF)作为溶剂(其能够溶解AMT、ZAH和TIP溶液)之后,纳米纤维的稳定性和物理特征。首先,由于水可以诱使TIP结块,所以出去系统中的水。然而,使用唯一的乙醇溶剂不足以溶解醋酸锌。由于需要其他的有机溶剂,所以选择DMF。
纳米纤维的制造工艺包括:
(a)将聚乙烯吡咯烷酮(PVP)溶液(PVP:乙醇的重量比为1:10)分别与偏钨酸铵水合物(AMT)复合物溶液(AMT:DMF的重量比为1:10)、醋酸锌水合物(ZAH)复合物溶液(ZAH:DMF的重量比为1:10)和异丙醇钛(TIP)溶液(TIP:PVP溶液的比例为1:5)混合。
(b)将浓乙酸以1:5比例加入到由(a)得到的溶液中。
(c)通过纳米蜘蛛机,通过应用18cm的电极到地面的距离、40kV电压和8rpm的电极旋转速度,将由(a)得到的溶液制造成纳米纤维膜。
(d)将由(c)得到的纳米纤维在大气压力下在指定温度下煅烧4小时,其中为:
500℃(实施例4a)
600℃(实施例4b)
700℃(实施例4c)
(e)对指定为实施例4a、4b和4c的金属氧化物纳米纤维膜进行表征。
结果:所有3种化学组成(AMT、ZAH和TIP)均能够一起溶解于乙醇和DMF混合物中。在制造后,纳米纤维的特征显示是均匀的(图2a)。
图4a:在500℃下煅烧后,纳米纤维的特征显示类似于煅烧之前的它们(图2b)。EDX分析证明纳米纤维内存在钨、锌和钛(图2c)。由X射线衍射仪(XRD)分析,发现大部分的钛晶体结构为锐钛矿形式,少部分为金红石形式。此外,代表钨和锌元素的信号不明显(图2d)。
实施例4b:在将煅烧温度升高至600℃之后,并且使用得自实施例4a的同一种溶液,杆状结构由纳米纤维的表面茎生出来(图3a)。由透射电子显微镜(TEM)进行的颗粒研究来看(图3c),层间距离值暗示杆状结构可以是锌钨氧化物(图3d)。此外,EDX分析证明存在所有预计的元素,其类似于由500℃煅烧得到的样品的那些(图3e)。
由XRD分析,大部分的钛晶体为锐钛矿形式,少部分为金红石形式。此外,钨室和锌室的足迹显示与由实施例4a得到的那些相比,强度更高。在将信号与得自数据库的参照相比后,证明存在ZnWO4(图3f)。
实施例4c:在700℃下煅烧后,纳米纤维的物理和化学特征类似于实施例4b的那些(图3b)。然而,样品显示锐钛矿晶体的量比金红石晶体的量更低。
在实施例2-4中,实施例4(4a-4c)是最均匀的,并且是物理稳定的纳米纤维。此外,由3个实施例中选择实施例4b用于随后的贵金属沉积工艺,这是因为其获得大级份的锐钛矿晶体结构,其具有优异的光催化活性。
综上,选择实施例4b用于贵金属沉积工艺,并且增加纳米纤维在下一个实施例中的稳定性。
用于工业规模应用的纳米纤维膜稳定性增强工艺
该部分研究纳米纤维膜稳定性和挠性的研发,其受到以下事实的激励:金属氧化物纳米纤维的脆性会阻碍工业制造和进一步的研发。偶然地,在实施例4b在600℃下煅烧后,所得的金属氧化物纳米纤维膜(MONM)会急剧地扭曲和碎裂(图4b),极大地不同于煅烧之前的纳米纤维膜(图4a)。由这种观察,可以假设,聚合物在煅烧工艺中快速降解是不稳定的金属氧化物膜的主要原因。
以下研究集中于由实施例4b在煅烧过程中的结构稳定性的研发,因为这可能是用于生产最稳定的金属氧化物纳米纤维的最合适的样品。所述的研发集中于煅烧工艺,其将纳米纤维完全转化成完全的金属氧化物。
实施例5:在煅烧之前通过多个退火步骤由钨复合物、锌复合物和异丙醇钛在二甲基甲酰胺中制造纳米纤维膜
本实施例的制造工艺类似于实施例4b,不同之处在于在低于所包含的聚合物的Tg的温度(100℃)下或者在高于聚合物的Tg的温度(200℃)下实施1个小时的退火步骤,然后在600℃下煅烧4小时,其中:
实施例5a:在100℃和600℃下退火和煅烧工艺(AC工艺)中非约束的纳米纤维膜。
实施例5b:在200℃和600℃下退火和煅烧工艺(AC工艺)中非约束的纳米纤维膜。
实施例5c:在100℃和600℃下退火和煅烧工艺(AC工艺)中处于扁平夹层中的玻璃纤维约束的纳米纤维膜。
实施例5d:在200℃和600℃下退火和煅烧工艺(AC工艺)中处于扁平夹层中的玻璃纤维约束的纳米纤维膜。
实施例5e:在200℃和600℃下退火和煅烧工艺(AC工艺)中处于扁平夹层中的载玻片约束的纳米纤维膜。
实施例5f:弯曲形状的玻璃纤维约束的纳米纤维膜。
实施例5g:曲线形状的玻璃纤维约束的纳米纤维膜。
结果:
实施例5a:煅烧后的MONM显示在膜(与煅烧前纳米纤维膜相比,图4c)的边缘具有低度的偏转(图4d)。
实施例5b:在膜的边缘(图4f)(与煅烧前的纳米纤维膜相比,图4e),就偏转观测而言,煅烧后的MONM类似于实施例5a(在100℃下煅烧)。
由实施例5a和5b来看,其他的退火工艺可以降低MONM的偏转度,但是不能完全克服膜的物理不稳定性。
实施例5c:煅烧后的MONM表面显示扁平,未观察到破碎(图4h)。此外,膜的尺寸相对于煅烧前,比率降低71.43%(图4g)。
实施例5d:煅烧后的MONM类似于实施例5c,但是膜的表面由扁平变成粗糙的结构(图4i)。膜的尺寸降低68.83%,表明比实施例5d的膜具有更强的物理稳定性。
由实施例5c和5d来看,AC工艺与通过玻璃纤维的结构约束的组合得到更稳定的MONM(图5a和5c)。
实施例5e:纳米纤维膜在煅烧前(图4k)和煅烧后(图4l)给出光滑的表面。然而,煅烧后的膜是如此脆,以至于其是破碎的,并且作为整块拿起。
由实施例5e来看,可以推断,使用玻璃纤维进行约束要由于使用载玻片约束(图5b和5d)。
实施例5f:通过使用一对玻璃纤维(用于沿着烧杯内部弯曲的膜约束),研究纳米纤维膜在煅烧时的挠性(图4m)。发现所述的工艺可以根据需要,保持MONM的形状(图4n)。
实施例5g:此外,在与实施例5f相同的条件下,在煅烧前通过将纳米纤维膜包装在玻璃纤维的堆叠层中(图4o),研究纳米纤维膜在煅烧时的挠性。发现,在煅烧后,膜是极其稳定的,并且在以所述的小角度弯曲时,未观察到断裂(图4p)。
在金属氧化物纳米纤维膜上贵金属的光沉积
本研究的目的是改进金属氧化物纳米纤维针对通过可见光和太阳光活化的光催化活性。贵金属修饰的金属氧化物纳米纤维的研发可以通过在表面上掺杂贵金属(例如钯和铂)来进行。
在UV、可见光和自然太阳光下,通过光沉积工艺,选择实施例4b用于这种贵金属的掺杂。
实施例6:在UV、可见光和自然太阳光下在纳米纤维上贵金属的修饰
在纳米纤维上贵金属修饰如下:
(a)硝酸钯(II)水合物和六氯铂酸(IV)金属复合物溶液制备工艺:
在第一烧杯中,在磁力搅拌下,在10分钟内将硝酸钯(II)水合物以0.00167:10的比例(以重量百分率计)加入水中。
在第二烧杯中,在磁力搅拌下,在10分钟内将六氯铂酸(IV)以0.005:10的比例(以重量百分率计)加入水中。
(b)将由(a)得到的两种溶液混合,然后在多种光源照射下,在1小时内加入实施例5d的纳米纤维,其中:
在UV光下(实施例6a)
在可见光下(实施例6b)
在太阳光下(实施例6c)
(c)将得自6a-6c的纳米纤维洗涤并干燥。
(d)对得自(c)的纳米纤维和沉积的贵金属纳米颗粒进行表征。
结果:
实施例6a:通过光源与溶液之间的距离,控制在UV光下,在金属氧化物纳米纤维上,钯和铂离子的还原、以及各种金属的成核现象。在反应后,所得的纳米纤维的特征类似于反应前纳米纤维的特征。但是,纳米纤维的平均直径增加(图6a)。由EDX来看,在纳米纤维的表面上,发现钯和铂元素(图6d)。
实施例6b:使用可见光实施类似的光还原反应。在反应后,纳米纤维的特征类似于实施例6a(图6b)。此外,EDX分析还表明钯和铂元素存在于所述的表面上。
实施例6c:在自然太阳光下,实施光还原反应,并且在试验过程中记录光强度。在反应后,纳米纤维的平均直径增大,并且如EDX分析表明,在表面上观察到比实施例6a和6b更多的金属元素(图6c)。
随后,可以通过TEM表征沉积在金属氧化物纳米纤维上的金属纳米颗粒。发现金属纳米颗粒均匀地沉积在二氧化钛和锌钨氧化物(图6e)上。在分析颗粒的层间距离后,报告钯纳米颗粒的尺寸为1-15纳米(图6f)。在TEM下,观察到锌钨氧化物上的铂纳米颗粒(图6g)小3纳米(图6h)。
由实施例6的结果来看,已经看出在可见光、UV和太阳光下可以进行有效的光还原反应。综上,最佳的实施例以及用于进一步规模扩大的最合适的工艺是实施例6c,这是因为在自然太阳光(自由能)下成功地进行各种光反应,并且比实施例6a和6b的那些更容易。
通过纳米纤维膜光催化分解模型污染物
针对光催化降解亚甲蓝(MB)(作为模型污染物),测量污染物的分解效率。首先,在自然太阳光下,将10mg纳米纤维悬浮在500ppm MB溶液中(图7)。
在本试验中,将两种类型的纳米纤维(TiO2-ZnWO4和Pd/Pt-TiO2-ZnWO4)分别用作用于效率比较的光催化剂。不具有任何催化剂的MB溶液还被用作参照。
结果:两种纳米纤维均显示高的MB降解效率。对于Pd/Pt-TiO2-ZnWO4和TiO2-ZnWO4纳米纤维,最高的MB降解率在最初的两个小时内发生(图7)。
针对气态500ppm苯(挥发性有机化合物,VOC),评价纳米纤维膜的催化活性。通过在可见光下,使用0.1g纳米纤维将500ppm苯处理4小时而进行试验(将悬液与灯泡之间的距离固定为10cm)(图8a)。在反应后,通过气相色谱(GC),评价分解的苯的浓度。
结果:与对照气体相比,通过计算分解的苯的峰值面积,进行苯浓度的分析。由所述的分析来开,用作参照催化剂的WO3纳米纤维未显示苯的降解效率,而TiO2-ZnWO4纳米纤维得到37%的苯的降解效率(表1)。
除了苯的降解反应以外,Pd/Pt-TiO2-ZnWO4纳米纤维进一步用于氧化甲醇转化成甲酸甲酯。在反应后,在6.442下显示GC峰,并且参照GC数据库,证明为甲酸甲酯的峰(图8b和8c)。
表1.纳米纤维的苯的降解效率
Figure GDA0003395019620000161

Claims (14)

1.一种稳定的金属氧化物纳米纤维,其由二氧化钛和钨氧化物作为主要组成,二氧化钛由锐钛矿和金红石晶体构成,所述的纳米纤维的表面包含具有钨锌矿晶体的锌钨氧化物纳米棒,此外,所述的纳米纤维和所述的锌钨氧化物纳米棒的表面通过单层形式的贵金属纳米颗粒修饰。
2.根据权利要求1所述的稳定的金属氧化物纳米纤维,其中所述的纳米纤维的直径为100-200 nm。
3.根据权利要求1或2所述的稳定的金属氧化物纳米纤维,其中所述的二氧化钛的锐钛矿晶体结构的量高于金红石晶体结构的量。
4.根据权利要求1或2所述的稳定的金属氧化物纳米纤维,其中在所述的纳米纤维表面上的贵金属纳米颗粒的尺寸为1-15 nm。
5.根据权利要求1或2所述的稳定的金属氧化物纳米纤维,其中所述的贵金属纳米颗粒选自钯、铂、银、金、铑、铱、钌、锇、钽或它们的混合物。
6.根据权利要求5所述的稳定的金属氧化物纳米纤维,其中所述的贵金属纳米颗粒为钯。
7.根据权利要求5所述的稳定的金属氧化物纳米纤维,其中所述的贵金属纳米颗粒为铂。
8.一种如权利要求1所述的金属氧化物纳米纤维的制备方法,包括如下步骤:
a)将功能聚合物溶液与至少3种金属前体在有机溶剂中混合,其中所述的金属前体包括钛、钨和锌复合物;混合工艺开始于将钨复合物溶液加入所述的功能聚合物溶液中,然后在磁力搅拌下在30分钟内加入锌和钛的复合物溶液,
b)将由a)得到的溶液以0.1-30: 0.1-30的重量比与浓酸混合,
c)通过针基静电纺丝、纳米蜘蛛静电纺丝或离心纺丝,将由b)得到的溶液制造成纳米纤维,
d)通过退火和煅烧工艺,将由c)得到的所述的纳米纤维加工成金属氧化物纳米纤维膜,煅烧温度选自500-900℃,煅烧时间为1-24小时,
e)在可见光、UV或太阳光下,通过光沉积工艺,通过贵金属纳米颗粒对d)得到的所述金属氧化物纳米纤维膜修饰1-24小时,
f)将得自e)的纳米纤维膜洗涤并干燥。
9.根据权利要求8所述的金属氧化物纳米纤维的制备方法,其中所述的功能聚合物溶液通过将所述的功能聚合物与乙醇以0.1-40: 0.1-40的重量比在室温下混合30分钟来制备。
10.根据权利要求8或9所述的金属氧化物纳米纤维的制备方法,其中各种金属复合物溶液是通过将金属复合物与有机溶剂以0.1-40: 0.1-40的重量比在室温下混合10分钟而制备。
11.根据权利要求10所述的金属氧化物纳米纤维的制备方法,其中所述有机溶剂选自甲醇、乙醇、二氯甲烷、二甲基甲酰胺、二甲基亚砜、氯仿、甲苯。
12.根据权利要求8或9所述的金属氧化物纳米纤维的制备方法,其中所述的功能聚合物选自聚丙烯腈, 聚乙烯吡咯烷酮, 聚乙烯醇, 聚羟丙基甲基丙烯酸酯, 聚羟乙基甲基丙烯酸酯, 聚丙三醇甲基丙烯酸酯或这些功能聚合物的混合物。
13.根据权利要求10所述的金属氧化物纳米纤维的制备方法,其中所述的金属复合物选自钛、钯、铂、银、金、铜、铁、钨或它们的混合物。
14.根据权利要求8或9所述的金属氧化物纳米纤维的制备方法,其中所述的浓酸选自乙酸、硫酸、盐酸或它们的混合物。
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