CN108706343B - Automatic blanking machine for hollow glass production line - Google Patents
Automatic blanking machine for hollow glass production line Download PDFInfo
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- CN108706343B CN108706343B CN201810879429.0A CN201810879429A CN108706343B CN 108706343 B CN108706343 B CN 108706343B CN 201810879429 A CN201810879429 A CN 201810879429A CN 108706343 B CN108706343 B CN 108706343B
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- 239000011521 glass Substances 0.000 title claims abstract description 118
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 21
- 230000007246 mechanism Effects 0.000 claims abstract description 80
- 238000003860 storage Methods 0.000 claims abstract description 19
- 230000007306 turnover Effects 0.000 claims abstract description 18
- 230000005540 biological transmission Effects 0.000 claims abstract description 10
- 238000007599 discharging Methods 0.000 claims abstract description 7
- 238000005096 rolling process Methods 0.000 claims description 9
- 230000005484 gravity Effects 0.000 claims description 4
- 230000000694 effects Effects 0.000 claims description 3
- 238000010008 shearing Methods 0.000 claims description 2
- 238000000034 method Methods 0.000 abstract description 6
- 238000010009 beating Methods 0.000 abstract 1
- 238000010586 diagram Methods 0.000 description 7
- 230000033001 locomotion Effects 0.000 description 4
- 230000009471 action Effects 0.000 description 3
- 239000003638 chemical reducing agent Substances 0.000 description 2
- 230000008569 process Effects 0.000 description 2
- 230000000630 rising effect Effects 0.000 description 2
- 238000004364 calculation method Methods 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000004134 energy conservation Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 238000001125 extrusion Methods 0.000 description 1
- 239000003292 glue Substances 0.000 description 1
- PCHJSUWPFVWCPO-UHFFFAOYSA-N gold Chemical compound [Au] PCHJSUWPFVWCPO-UHFFFAOYSA-N 0.000 description 1
- 239000010931 gold Substances 0.000 description 1
- 229910052737 gold Inorganic materials 0.000 description 1
- 238000007789 sealing Methods 0.000 description 1
- 238000005507 spraying Methods 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
- 238000011282 treatment Methods 0.000 description 1
- 230000001960 triggered effect Effects 0.000 description 1
- 239000002699 waste material Substances 0.000 description 1
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G49/00—Conveying systems characterised by their application for specified purposes not otherwise provided for
- B65G49/05—Conveying systems characterised by their application for specified purposes not otherwise provided for for fragile or damageable materials or articles
- B65G49/06—Conveying systems characterised by their application for specified purposes not otherwise provided for for fragile or damageable materials or articles for fragile sheets, e.g. glass
- B65G49/061—Lifting, gripping, or carrying means, for one or more sheets forming independent means of transport, e.g. suction cups, transport frames
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G47/00—Article or material-handling devices associated with conveyors; Methods employing such devices
- B65G47/22—Devices influencing the relative position or the attitude of articles during transit by conveyors
- B65G47/24—Devices influencing the relative position or the attitude of articles during transit by conveyors orientating the articles
- B65G47/248—Devices influencing the relative position or the attitude of articles during transit by conveyors orientating the articles by turning over or inverting them
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P40/00—Technologies relating to the processing of minerals
- Y02P40/50—Glass production, e.g. reusing waste heat during processing or shaping
- Y02P40/57—Improving the yield, e-g- reduction of reject rates
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Re-Forming, After-Treatment, Cutting And Transporting Of Glass Products (AREA)
- Warehouses Or Storage Devices (AREA)
Abstract
The invention discloses an automatic sheet discharging machine of a hollow glass production line, which comprises a connecting rod mechanism, wherein the connecting rod mechanism comprises a quadrangle BCED formed by sequentially encircling an arm one DB, an arm two BC, an arm three CE and an arm four ED, the arm one DB extends downwards from a point B to a point A, the arm four ED extends rightwards to a point F, the point A is provided with a Y-axis transmission pair in a vertical direction, the point C is provided with an X-axis transmission pair in a horizontal direction, the point F is provided with a carrying rack, the carrying rack is provided with a carrying sucker, and the carrying rack moves between a vertical storage section and a glass frame. The carrying frame is provided with a swing parallelogram mechanism and a turnover parallelogram mechanism. The lower part of the carrying frame is provided with a supporting mechanism with a self-locking error-proof sheet. The vertical storage segment and the current full-automatic glue-beating machine (the last working procedure equipment of the hollow glass production line) can be integrated into a whole, and compared with the prior art, the vertical storage segment saves more factory space and is smaller.
Description
Technical Field
The invention relates to a hollow glass production line, in particular to an automatic sheet discharging machine of the hollow glass production line.
Background
Along with the continuous rising of labor cost, the safety production requirement is improved, and the requirement of the hollow glass production line on the automation degree is higher. After the final working procedure (glue spraying) of the vertical hollow glass production line is finished, the glass is required to be automatically conveyed to a glass frame.
The following key technologies exist for carrying glass:
(1) The sucker grabs the glass and fixes the glass on the equipment.
(2) And the movement executing mechanism is used for placing the glass on the glass frame.
In the prior art, there are two general types of automatic sheet feeding machines:
In the first prior art, the structure of the automatic sheet feeding machine of Beijing blochi is shown in fig. 1: after the hollow glass is processed, the hollow glass is conveyed to the vertical storage segment by front-end equipment, the glass is sucked by the carrying rack by using the sucking disc, and then moves to the right side of the X axis to the position of the glass frame, and the Y axis moves downwards to place the glass on the glass frame and returns. The glass frame is driven by the chain to retreat by one glass thickness, and the second glass is waited for unloading at the same position.
In the second prior art, the automatic slice loading/unloading machine of the Baoterro is represented, and the structure is shown in fig. 2: after the hollow glass is processed, the hollow glass is conveyed to the vertical storage segment by front-end equipment, and after the glass is sucked by the carrying rack by using the sucking disc, the carrying rack moves forward to the position of the glass frame along the X axis, then moves downwards along the Y axis, places the glass on the glass frame, and returns. When the second glass is placed, the X-axis is shifted by one glass thickness.
The advantages and disadvantages of the two modes are as follows:
(1) The cantilever structure of the two X-axis in the prior art has longer extending distance, compared with the first glass in the prior art, the cantilever structure is more stressed because the cantilever structure is required to be moved to the rearmost end of the glass frame, namely, the glass frame is required to be moved one more thickness, and the standard type lower glass sheet machine can only unload 200KG of single glass. The device is enough to be used for grabbing a single glass piece on the first section of a hollow glass production line, but at least two glass pieces are arranged after the hollow glass is processed, and along with the increasing requirement of energy conservation, most of the existing hollow glass is composed of three glass pieces, so that 200KG force is far insufficient, and at least 600KG force is required for the maximum loading force according to the maximum plate surface glass, and therefore, when heavier glass is produced, the type of sheet discharging machine cannot be used.
(2) Compared with the prior art II, the cantilever distance of the glass frame is shortened, and the glass frame is moved forward to a little because the glass frame is additionally provided with a moving pair of the glass frame, so that the glass leaves the storage section backboard. But the occupied land is much larger, and the waste is too large for the land with the current size of gold.
(3) The actuating mechanisms of the automatic sheet discharging machine in the two modes are X, Y-axis linear motion mechanisms, and the motor and the speed reducer drive the gear rack or the screw nut to enable the carrying rack to move on the linear guide rail so as to finish the carrying action of glass. The structure is simple in mechanism and control, motors of X, Y shafts are all in linear control, but the structure has the defect of a cantilever structure, and even if the glass bearing 600KG can be unloaded in the prior art, the frame needs to be quite firm, and compared with other equipment of an automatic production line, the structure is particularly uncoordinated.
Disclosure of Invention
The invention aims to provide an automatic sheet discharging machine for a hollow glass production line.
The invention aims at realizing the following technical scheme:
The invention discloses an automatic sheet feeding machine of a hollow glass production line, which comprises a vertical storage section, a glass frame and a connecting rod mechanism, wherein the connecting rod mechanism comprises a quadrangle BCED formed by sequentially encircling an arm one DB, an arm two BC, an arm three CE and an arm four ED, the arm one DB extends downwards from a point B to a point A, the arm four ED extends rightwards to a point F, the point A is provided with a Y-axis transmission pair in the vertical direction, the point C is provided with an X-axis transmission pair in the horizontal direction, the point F is provided with a carrying rack, the carrying rack is provided with a carrying sucker, and the carrying rack moves between the vertical storage section and the glass frame.
According to the technical scheme provided by the invention, the automatic sheet feeding machine for the hollow glass production line provided by the embodiment of the invention has the advantages of good stress, large bearing capacity and light structure due to the adoption of the connecting rod mechanism. The vertical storage segment and the current full-automatic glue-applying machine (the last working procedure equipment of the hollow glass production line) can be integrated into a whole, and compared with the prior art, the vertical storage segment saves more factory space and is smaller and more exquisite.
Drawings
Fig. 1 is a schematic structural diagram of an automatic sheet feeding machine of a hollow glass production line in the prior art.
Fig. 2 is a schematic structural diagram of an automatic sheet feeding machine of a hollow glass production line in the second prior art.
Fig. 3 is a schematic structural diagram of an automatic sheet feeding machine of a hollow glass production line according to an embodiment of the present invention.
Fig. 4 is a schematic structural diagram of a link mechanism according to an embodiment of the present invention.
Fig. 5 is a schematic diagram of a motion principle of a link mechanism in an embodiment of the present invention.
Fig. 6a and 6b are schematic side and top views, respectively, of a self-locking anti-missheet lifting mechanism according to an embodiment of the present invention.
Fig. 7 is a schematic structural diagram of a swing mechanism according to an embodiment of the present invention.
Fig. 8 is a schematic structural diagram of a turnover mechanism according to an embodiment of the present invention.
In the figure:
1. Y-axis guide rails, 2, Y-axis frames, 3, X-axis guide rails, 4, X-axis frames, 5, glass frames, 6, glass frame moving guide rails, 7, carrying frames, 8, carrying sucking discs, 9 and vertical storage segments;
21. Y-axis guide rails, 22, Y-axis frames, 23, X-axis guide rails, 25, glass frames, 27, carrying frames, 28, carrying sucking discs, 29 and vertical storage segments;
35. Glass frame, 36, swinging mechanism, 37, carrying frame, 38, carrying sucker, 39, vertical storage segment, 40, carrying frame with self-locking error-proof sheet supporting mechanism, 41, Y-axis transmission pair, 42, X-axis transmission pair, 43, one DB of link mechanism arm, 44, two BC of link mechanism arm, 45, three CE of link mechanism arm, 46, four ED of link mechanism arm, 47, Y-axis power point, 48, X-axis power point, 49, turnover moving pair, 51, supporting block, 52, supporting block swinging shaft, 53, rolling groove, 54, roller, 55, turnover parallelogram mechanism, 56, cylinder, 57, swinging parallelogram mechanism, 58, link mechanism F point, 59, lower limit block, 60, swing arm, 61, carrying frame swinging link plate, 62, turnover link, 63, turnover motor (lifter), 64, link mechanism C point, 65, C lead screw, C screw linear guide, 66, A point screw linear guide, 67, link mechanism A point, 68, and link mechanism.
Detailed Description
Embodiments of the present invention will be described in further detail below. What is not described in detail in the embodiments of the present invention belongs to the prior art known to those skilled in the art.
The invention relates to an automatic sheet discharging machine of a hollow glass production line, which comprises the following preferred specific embodiments:
Including vertical storage section, glass frame, still include link mechanism, link mechanism includes by the quadrangle BCED that one DB of arm, two BC of arm, three CE of arm, four ED of arm enclose in proper order, one DB of arm extends to the A point from the B point downwardly extending, four ED of arm extend to the F point to the right, the A point is equipped with the Y axle transmission pair of vertical direction, and the C point is equipped with the X axle transmission pair of horizontal direction, and the F point is equipped with the transport frame, is equipped with the transport sucking disc on the transport frame, the transport frame is in move between vertical storage section and the glass frame.
The length of each arm of the connecting rod mechanism meets the following relation: EF/DE (CE-AD) +ce=0.
The arm lengths of the link mechanisms are respectively ab=405 mm, bd=ce=81mm, bc=de=675mmand ef=1350 mm.
The carrying frame is provided with a swinging mechanism, the swinging mechanism comprises a swinging parallelogram mechanism, the swinging parallelogram mechanism comprises a swinging connecting rod plate, the upper part and the lower part of the swinging connecting rod plate are respectively connected with the carrying frame through swinging shafts, the middle part of the swinging connecting rod plate is hinged with an F point of the connecting rod mechanism, and the carrying frame is provided with a lower limiting block and an upper travel switch.
And a turnover parallelogram mechanism is arranged between the swing connecting rod plate and the connecting rod mechanism, and the turnover parallelogram mechanism is connected with a turnover motor through a turnover connecting rod.
The automatic error-proofing sheet lifting device is characterized in that a self-proofing sheet lifting mechanism is arranged at the lower part of the carrying frame and comprises a supporting block, the supporting block is hinged to the lower part of the carrying frame through a supporting block swinging shaft, a rolling groove is connected to the rear side of the supporting block, a roller is arranged in the rolling groove, and the roller is connected with an air cylinder.
DETAILED DESCRIPTION OF EMBODIMENT (S) OF INVENTION
As shown in fig. 3, includes:
(1) And a link mechanism:
The movement mode of the invention is similar to that of the second prior art, the glass frame is arranged right in front of the equipment, the structure moves forwards to place the glass after absorbing the glass, but the mechanism adopts a link mechanism, and compared with the cantilever structure of the second prior art, the mechanism has good stress, large bearing capacity and light structure. The vertical storage segment and the current full-automatic glue-applying machine (the last working procedure equipment of the hollow glass production line) can be integrated into a whole, so that the space of a factory building is saved and the size is smaller compared with the prior art.
The principle of the link mechanism of the invention is shown in fig. 4 and 5:
The point A is a Y-axis power point which only rises and falls in the Y-axis direction, and the point C is an X-axis power point which only translates in the X-axis direction.
Two treatments are illustrated, ABCDEF being the initial position and a 'B' C 'D' E 'F' being the extended position, i.e. the glass placement position. And driving the screw nut by the two servo motors and the speed reducer respectively to enable the point A to rise to the point A ', enabling the point C to translate to the point C ', and enabling the point F to move to the point F '. In order to make the accuracy of the control F' point of the servo motor high and the program operation simple, the control is as simple as the prior art, and the X, Y axes of the link mechanism are designed to be in a linear relation. The relation is that the falling distance of the F point is 2 times of the rising distance of the Y-axis driving point A, and the horizontal moving distance of the F point is 3 times of the horizontal moving distance of the X-axis driving point C. To satisfy this relationship, the following relationship needs to be satisfied by four-bar calculation: EF/DE (CE-AD) +ce=0. Referring to the glass frame thickness of a glass factory, which is generally 1 meter, the four-bar linkage arm lengths of the four-bar linkage are respectively AB=405 mm, BD=CE=81mm, BC=DE=675mm and EF=1350 mm.
(2) With self-locking error-proofing sheet supporting mechanism:
After the hollow glass is processed, the second sealing which has the bonding effect is not cured due to the short time, and if the sucking disc only sucks the first glass, the second glass can slide downwards under the action of gravity, namely the so-called staggered piece. If the hollow glass has wrong sheets, the glass can be influenced for processing doors and windows. Therefore, the invention designs a set of self-locking supporting mechanism, which has simple and light structure.
As shown in fig. 6a and 6b, the mechanism is driven by the cylinder to slide in the rolling groove linearly, so that the supporting block swings back and forth by 90 degrees around the supporting quick swing shaft, when the cylinder extends out, the supporting block swings to the position shown in the figure, and when the cylinder retracts, the supporting block swings downwards by 90 degrees. The illustrated position is the position for supporting the glass, and the glass is supported by the supporting blocks. At this time, the glass gravity presses on the supporting block to generate a moment, the moment is overcome in the rolling groove by the roller, the roller is subjected to shearing force, the air cylinder is not stressed at this time, and the supporting block is not moved as long as the air cylinder is not moved (self-locking effect). Therefore, the air cylinder of the mechanism can be small, only the support block is required to be driven to swing, and the size of the air cylinder is not required to be selected according to the load of glass. The cylinder diameter of the cylinder is 20mm, which is much smaller than that of the cylinder in the scheme 1, and the structure is smaller.
(3) Swing mechanism:
in order to bring the glass into flexible contact with the glass frame when the glass is placed, the swinging mechanism is designed as shown in fig. 7:
The mechanism adopts a swinging parallelogram mechanism, and is limited at the lowest point by a lower limiting block under the action of gravity. When the glass is placed on the carrying frame, the lower edge of the glass is contacted with the glass frame, the point F of the connecting rod mechanism continuously moves downwards under the driving of the servo motor, and at the moment, the glass frame can give upward supporting force to the glass, so that the carrying frame swings upwards, at the moment, a travel switch is triggered, a signal is given to a controller, the glass is indicated to be in place, and a return program is started. The mechanism has the advantages that because the glass frames in the glass factory are manufactured with errors, the bottom edge of each glass frame is provided with a height difference, the mechanism is automatically adapted to the height difference, so that the glass is gently put in place, the glass cannot be placed in place, the glass is not thrown on the glass frames at intervals, and hard contact extrusion glass cannot be caused when the glass is placed in place.
(4) The turnover mechanism comprises:
Placing glass requires placing glass from negative 6 degrees to positive 6 degrees (storage segment and glass rack face to face, tilt angle is opposite), and the mechanism is designed as shown in fig. 8:
The overturning mechanism is a parallelogram mechanism, the servo motor drives the point A and the point C to enable the point F to move anyhow, the angle of the swinging connecting rod plate of the carrying frame is unchanged all the time, namely the angle of the glass sucked by the carrying frame is not changed in the moving process of the connecting rod mechanism. Only when the turnover motor drives the turnover connecting rod to ascend or descend, the turnover parallelogram mechanism drives the conveying rack to swing the connecting rod plate to rotate at the center of the F point, so that the sucked glass is turned over at the center of the F point. The overturning motor drives the lifter to ascend or descend by adopting the servo motor, so that the designed optimal track overturns glass in the carrying process, and finally, when the glass is placed, the glass angle is consistent with the glass frame angle.
The foregoing is only a preferred embodiment of the present invention, but the scope of the present invention is not limited thereto, and any changes or substitutions easily contemplated by those skilled in the art within the scope of the present invention should be included in the scope of the present invention. Therefore, the protection scope of the present invention should be subject to the protection scope of the claims.
Claims (1)
1. The automatic sheet discharging machine of the hollow glass production line comprises a vertical type sheet storage section and a glass frame and is characterized by further comprising a connecting rod mechanism, wherein the connecting rod mechanism comprises a quadrangle BCED formed by sequentially encircling an arm one DB, an arm two BC, an arm three CE and an arm four ED, the arm one DB extends downwards from a point B to a point A, the arm four ED extends rightwards to a point F, the point A is provided with a Y-axis transmission pair in the vertical direction, the point C is provided with an X-axis transmission pair in the horizontal direction, the point F is provided with a carrying rack, the carrying rack is provided with a carrying sucker, and the carrying rack moves between the vertical type sheet storage section and the glass frame;
the length of each arm of the connecting rod mechanism meets the following relation: EF/DE (CE-AD) +ce=0;
The length of each arm of the link mechanism is respectively AB=405 mm, BD=CE=810 mm, BC=DE=675 mm and EF=1350 mm;
The conveying rack is provided with a swinging mechanism, the swinging mechanism comprises a swinging parallelogram mechanism, the swinging parallelogram mechanism comprises a swinging connecting rod plate, the upper part and the lower part of the swinging connecting rod plate are respectively connected with the conveying rack through swinging shafts, the middle part of the swinging connecting rod plate is hinged with the F point of the connecting rod mechanism, and the conveying rack is provided with a lower limiting block and an upper travel switch;
a turnover parallelogram mechanism is arranged between the swing connecting rod plate and the connecting rod mechanism, and the turnover parallelogram mechanism is connected with a turnover motor through a turnover connecting rod;
The lower part of the carrying rack is provided with a supporting mechanism with a self-locking error-proofing sheet, the supporting mechanism with the self-locking error-proofing sheet comprises a supporting block, the supporting block is hinged to the lower part of the carrying rack through a supporting block swinging shaft, the rear edge of the supporting block is connected with a rolling groove, a roller is arranged in the rolling groove and is connected with a cylinder, and the mechanism drives the roller to linearly slide in the rolling groove by the cylinder, so that the supporting block swings back and forth by 90 degrees by taking the supporting quick swinging shaft as the center;
When the air cylinder is retracted, the supporting block swings downwards for 90 degrees;
When the cylinder stretches out, the supporting block swings to the position for supporting the glass, the glass is supported by the supporting block, at the moment, the gravity of the glass is pressed on the supporting block, a moment is generated, the moment is overcome in the rolling groove by the roller, the roller is subjected to shearing force, the cylinder is not stressed at the moment, and the supporting block is not moved as long as the cylinder is not moved, so that a self-locking effect is generated.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201810879429.0A CN108706343B (en) | 2018-08-03 | 2018-08-03 | Automatic blanking machine for hollow glass production line |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201810879429.0A CN108706343B (en) | 2018-08-03 | 2018-08-03 | Automatic blanking machine for hollow glass production line |
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| CN108706343A CN108706343A (en) | 2018-10-26 |
| CN108706343B true CN108706343B (en) | 2024-06-04 |
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| CN201810879429.0A Active CN108706343B (en) | 2018-08-03 | 2018-08-03 | Automatic blanking machine for hollow glass production line |
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Families Citing this family (1)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN114314002B (en) * | 2022-01-24 | 2024-04-26 | 济南诺托工贸有限公司 | Hollow glass blanking machine and method |
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