CN108608210B - Automatic sawing and punching equipment for automobile door frame winding - Google Patents
Automatic sawing and punching equipment for automobile door frame winding Download PDFInfo
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- CN108608210B CN108608210B CN201810524324.3A CN201810524324A CN108608210B CN 108608210 B CN108608210 B CN 108608210B CN 201810524324 A CN201810524324 A CN 201810524324A CN 108608210 B CN108608210 B CN 108608210B
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P23/00—Machines or arrangements of machines for performing specified combinations of different metal-working operations not covered by a single other subclass
- B23P23/04—Machines or arrangements of machines for performing specified combinations of different metal-working operations not covered by a single other subclass for both machining and other metal-working operations
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- Automobile Manufacture Line, Endless Track Vehicle, Trailer (AREA)
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Abstract
The invention discloses automatic equipment for sawing and punching on an automobile door frame, which comprises a guard rail, a punch press, a fast gripper changing platform, a punching robot, a sawing robot, a hydraulic station, a sawing workbench, a jig placing rack, a conveying belt and an electric control cabinet, wherein the punch press, the fast gripper changing platform, the punching robot, the sawing robot, the hydraulic station, the sawing workbench and the jig placing rack are all arranged in the guard rail, the conveying belt is partially positioned in the guard rail, and the electric control cabinet is positioned at the outer side of the guard rail; by using the robot and the conveyer belt, the automatic flow transformation of the product is realized, the occupied space is reduced, a turnover box is omitted, the labor is reduced, and the degree of automation is improved; only feeding and taking materials are needed manually, so that the labor intensity is reduced and noise pollution is avoided; for different winding products, only the quick-change jig on the sawing workbench needs to be replaced, so that the cost of product replacement is reduced.
Description
Technical Field
The invention belongs to the field of automobile manufacturing, and particularly relates to automatic equipment for sawing and punching of a door frame of an automobile.
Background
The production of the door frame winding in the market at present is finished by special machine equipment, which comprises a bending special machine, a sawing special machine, a punching special machine, a semi-finished product turnover box and the like, and the excessive special machine equipment occupies a larger space; each special machine needs special personnel to operate, so that a great deal of manpower is wasted, and noise pollution exists; the turnover of the semi-finished product among the special machines occupies a great deal of time of operators and has low efficiency. In a word, the new current market is continuously promoted in the face of the vehicle type, the large space is occupied, manpower is used intensively, and the low-efficiency turnover can not meet the requirements of the current market.
Disclosure of Invention
The invention aims to provide automatic equipment for sawing and punching of automobile door frames, which realizes automatic flow transformation of products by using robots and conveyor belts, reduces occupied space, cancels turnover boxes, reduces manpower and improves automation degree; only feeding and taking materials are needed manually, so that the labor intensity is reduced and noise pollution is avoided; for different winding products, only the quick-change jig on the sawing workbench needs to be replaced, so that the cost of product replacement is reduced.
The aim of the invention can be achieved by the following technical scheme:
the automatic equipment for sawing and punching of the automobile door frame comprises a protective fence, a punch press, a gripper quick-change table, a punching robot, a sawing robot, a hydraulic station, a sawing workbench, a jig placing rack, a conveying belt and an electric control cabinet, wherein the punch press, the gripper quick-change table, the punching robot, the sawing robot, the hydraulic station, the sawing workbench and the jig placing rack are all arranged in the protective fence, the conveying belt is partially positioned in the protective fence, and the electric control cabinet is positioned at the outer side of the protective fence;
the punching machine comprises a left punching machine and a right punching machine, wherein the left punching machine and the right punching machine are symmetrically arranged at one corner of the guard rail, and the jig placing frame and the right punching machine are arranged at the same side; the gripper quick-change platform comprises a left gripper quick-change platform and a right gripper quick-change platform, and the left gripper quick-change platform and the right gripper quick-change platform are symmetrically arranged on two sides of the sawing robot; the punching robot comprises a left punching robot and a right punching robot, the left punching robot and the right punching robot are symmetrically arranged on two sides of the sawing robot, and the punching robot is positioned behind the grab quick-change platform; the sawing workbench comprises a left sawing workbench and a right sawing workbench which are symmetrically arranged, and the sawing workbench is positioned behind the punching robot; the conveyer belt include left conveyer belt and right conveyer belt, left conveyer belt and right conveyer belt symmetry set up, and the conveyer belt is located between the punch press, in the direct ahead of tongs quick change platform.
Further, the left sawing workbench comprises a protective screen, an upper workbench, a lower workbench and a waste collection box, wherein the protective screen is connected with the upper workbench in a threaded manner, and the upper workbench is connected with the lower workbench in a threaded manner.
Further, upper workbench include feeding mechanism, last servo lead screw drive mechanism, go up baffle box, first saw incision and second saw incision, first saw incision, second saw incision are located the top of last baffle box, go up the export of baffle box and be directly over the waste collection box.
Further, lower floor's workstation include feeding mechanism, lower servo lead screw drive mechanism, lower baffle box, third saw incision and fourth saw incision down, third saw incision and fourth saw incision are located the top of baffle box down, the export of baffle box is directly over the waste collection box down.
Further, a fifth saw cut, a sixth saw cut, a seventh saw cut and an eighth saw cut are arranged on the right saw cutting workbench.
Further, the working mode of the automatic car door frame winding, sawing and punching equipment is as follows:
s1, manually taking a semi-finished product of the automobile door frame winding, and placing the semi-finished product on a bending machine for bending for 1 time to obtain 2 semi-finished products of the winding, wherein the bending machine is of a first-out type;
s2, respectively placing 2 pieces of winding semi-finished products on a lower feeding mechanism of a left sawing workbench and a right sawing workbench;
s3, a finger induction starting button is arranged, a lower servo screw rod transmission mechanism of the sawing workbench is used for conveying the winding semi-finished product to a sawing position, and meanwhile, manual operation is continued to be bent;
s4, the sawing robot obtains an indication that the winding semi-finished product is in place, and starts to saw the winding semi-finished product at a seventh saw cut, an eighth saw cut, a third saw cut and a fourth saw cut in sequence; meanwhile, manually placing the winding semi-finished product which is bent again on an upper feeding mechanism of a left sawing workbench and a right sawing workbench, sensing a starting button by a finger, and conveying the winding semi-finished product to a sawing position by an upper servo screw rod transmission mechanism to wait for sawing;
s5, after the sawing robot completes sawing at the fourth sawing notch, starting to saw the semi-finished product on the fifth sawing notch, the sixth sawing notch, the first sawing notch and the second sawing notch in sequence; meanwhile, the bending is operated manually;
s6, the left and right punching robots take out the cut upper semi-finished products to perform punching, and simultaneously, the lower servo screw transmission mechanism sends the lower feeding mechanism to the discharging position;
s7, manually placing the bent upper semi-finished product on a lower feeding mechanism, and repeating the step S3;
s8, after the sawing robot completes sawing at the second saw cut, repeating the step S4; sequentially and reciprocally working, and alternately sawing;
s9, after sawing is completed, the punching robot grabs the winding semi-finished product and punches the winding semi-finished product by a punch;
s10, after punching by the punching robot, the finished products are placed on a conveying belt to be conveyed outside a protective guard, and the finished products are manually placed in a finished product turnover box.
The invention has the beneficial effects that:
the automatic equipment for sawing and punching the automobile door frame provided by the invention has the advantages that the automatic equipment for sawing and punching the automobile door frame is automatic in other action processes except winding and bending, feeding and discharging, so that operators are reduced, and the labor cost is reduced; the left sawing workbench and the right sawing workbench are provided with 4 discharging stations and 8 sawing stations, and the left sawing workbench and the right sawing workbench can be bent continuously by manpower; seamless butt joint is realized by transferring the semi-finished product, so that the production efficiency is greatly improved; the quick-change jig is utilized, so that the cost of product change is reduced; the upper and lower 2 layers of the sawing workbench are arranged in a duplex mode, so that the occupied space of equipment is reduced, the labor intensity of operators is lightened, and meanwhile, the influence of noise on human health is reduced.
Drawings
In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the drawings that are needed for the description of the embodiments will be briefly described below, and it is obvious that the drawings in the following description are only some embodiments of the present invention, and that other drawings may be obtained according to these drawings without inventive effort for a person skilled in the art.
FIG. 1 is a top view of an automated equipment for sawing and punching a door frame of an automobile according to the present invention;
fig. 2 is a schematic structural view of an automatic device for sawing and punching the upper strip of an automobile door frame;
FIG. 3 is a schematic view of the structure of the left sawing stage;
FIG. 4 is a schematic view of the structure of the upper stage;
FIG. 5 is a schematic view of the structure of the lower stage;
FIG. 6 is a schematic view of the structure of the right sawing station;
the drawings are marked:
1-protective fence, 2-left punch press, 3-right punch press, 4-left hand quick-change station, 5-right hand quick-change station, 6-left punching robot, 7-right punching robot, 8-sawing robot, 9-hydraulic station, 10-left sawing workbench, 101-protective screen, 102-upper workbench, 1021-upper feeding mechanism, 1022-upper servo screw transmission mechanism, 1023-upper guide chute, 1024-first saw notch, 1025-second saw notch, 103-lower workbench, 1031-lower feeding mechanism, 1032-lower servo screw transmission mechanism, 1033-lower guide chute, 1034-third saw notch, 1035-fourth saw notch, 104-waste collection box, 11-right sawing workbench, 1101-fifth saw notch, 1102-sixth saw notch, 1103-seventh saw notch, 1104-eighth saw notch, 12-jig placement, 13-left conveying belt, 14-right conveying belt saw rack, 15-electric control cabinet.
Detailed Description
The following description of the embodiments of the present invention will be made clearly and completely with reference to the accompanying drawings, in which it is apparent that the embodiments described are only some embodiments of the present invention, but not all embodiments. All other embodiments, which can be made by those skilled in the art based on the embodiments of the invention without making any inventive effort, are intended to be within the scope of the invention.
Referring to fig. 1-6, the invention discloses an automatic equipment for sawing and punching on an automobile door frame, which comprises a protective fence 1, a punch press, a gripper quick-change table, a punching robot, a sawing robot 8, a hydraulic station 9, a sawing workbench, a jig placing frame 12, a conveying belt and an electric control cabinet 15, wherein the punch press, the gripper quick-change table, the punching robot, the sawing robot 8, the hydraulic station 9, the sawing workbench and the jig placing frame 12 are all arranged in the protective fence 1, a conveying belt part is positioned in the protective fence 1, and the electric control cabinet 15 is positioned outside the protective fence 1;
the punching machine comprises a left punching machine 2 and a right punching machine 3, wherein the left punching machine 2 and the right punching machine 3 are symmetrically arranged at one corner of the protective guard 1, and the jig placing frame 12 and the right punching machine 3 are arranged at the same side; the gripper quick-change table comprises a left gripper quick-change table 4 and a right gripper quick-change table 5, and the left gripper quick-change table 4 and the right gripper quick-change table 5 are symmetrically arranged on two sides of the sawing robot 8; the punching robot comprises a left punching robot 6 and a right punching robot 7, wherein the left punching robot 6 and the right punching robot 7 are symmetrically arranged on two sides of the sawing robot 8, and the punching robot is positioned behind the grab quick-change platform; the sawing workbench comprises a left sawing workbench 10 and a right sawing workbench 11, wherein the left sawing workbench 10 and the right sawing workbench 11 are symmetrically arranged, and the sawing workbench is positioned behind the punching robot; the conveying belt comprises a left conveying belt 13 and a right conveying belt 14, the left conveying belt 13 and the right conveying belt 14 are symmetrically arranged, the conveying belt is positioned between the punching machines, and the conveying belt is positioned right in front of the quick changing platform of the gripper;
the left sawing workbench 10 comprises a protective screen 101, an upper workbench 102, a lower workbench 103 and a waste collection box 104, wherein the protective screen 101 is in threaded connection with the upper workbench 102, and the upper workbench 102 is in threaded connection with the lower workbench 103;
the upper workbench 102 comprises an upper feeding mechanism 1021, an upper servo screw transmission mechanism 1022, an upper guide chute 1023, a first saw cutting opening 1024 and a second saw cutting opening 1025, wherein the first saw cutting opening 1024 and the second saw cutting opening 1025 are positioned above the upper guide chute 1023, and an outlet of the upper guide chute 1023 is positioned right above the waste collection box 104;
the lower layer workbench 103 comprises a lower feeding mechanism 1031, a lower servo screw transmission mechanism 1032, a lower guide chute 1033, a third saw cutting opening 1034 and a fourth saw cutting opening 1035, wherein the third saw cutting opening 1034 and the fourth saw cutting opening 1035 are positioned above the lower guide chute 1033, and an outlet of the lower guide chute 1033 is positioned right above the waste collection box 104;
correspondingly, a fifth saw cutting opening 1101, a sixth saw cutting opening 1102, a seventh saw cutting opening 1103 and an eighth saw cutting opening 1104 are arranged on the right saw cutting workbench 11;
the working mode of the automatic equipment for sawing and punching the upper strip of the automobile door frame is as follows:
s1, manually taking a semi-finished product of the automobile door frame winding, and placing the semi-finished product on a bending machine for bending for 1 time to obtain 2 semi-finished products of the winding, wherein the bending machine is of a first-out type;
s2, respectively placing 2 pieces of winding semi-finished products on a lower feeding mechanism of a left sawing workbench and a right sawing workbench;
s3, a finger induction starting button is arranged, a lower servo screw rod transmission mechanism of the sawing workbench is used for conveying the winding semi-finished product to a sawing position, and meanwhile, manual operation is continued to be bent;
s4, the sawing robot obtains an indication that the winding semi-finished product is in place, and starts to saw the winding semi-finished product at a seventh saw cutting opening 1103, an eighth saw cutting opening 1104, a third saw cutting opening 1034 and a fourth saw cutting opening 1035 in sequence; meanwhile, manually placing the winding semi-finished product which is bent again on an upper feeding mechanism of a left sawing workbench and a right sawing workbench, sensing a starting button by a finger, and conveying the winding semi-finished product to a sawing position by an upper servo screw rod transmission mechanism to wait for sawing;
s5, after the sawing robot completes sawing at the fourth sawing port 1035, starting to saw the winding semi-finished product at the fifth sawing port 1101, the sixth sawing port 1102, the first sawing port 1024 and the second sawing port 1025 in sequence; meanwhile, the bending is operated manually;
s6, the left and right punching robots take out the cut upper semi-finished products to perform punching, and simultaneously, the lower servo screw transmission mechanism sends the lower feeding mechanism to the discharging position;
s7, manually placing the bent upper semi-finished product on a lower feeding mechanism, and repeating the step S3;
s8, after the sawing robot completes sawing at the second sawing opening 1025, repeating the step S4; sequentially and reciprocally working, and alternately sawing;
s9, after sawing is completed, the punching robot grabs the winding semi-finished product and punches the winding semi-finished product by a punch;
s10, after punching by the punching robot, the finished products are placed on a conveying belt to be conveyed outside a protective guard, and the finished products are manually placed in a finished product turnover box.
The foregoing is merely illustrative and explanatory of the principles of the invention, as various modifications and additions may be made to the specific embodiments described, or similar thereto, by those skilled in the art, without departing from the principles of the invention or beyond the scope of the appended claims.
Claims (1)
1. Automatic equipment is towards to car door frame winding saw, its characterized in that: the automatic sawing machine comprises a protective fence (1), a punching machine, a gripper quick-change table, a punching robot, a sawing robot (8), a hydraulic station (9), a sawing workbench, a jig placing rack (12), a conveying belt and an electric control cabinet (15), wherein the punching machine, the gripper quick-change table, the punching robot, the sawing robot (8), the hydraulic station (9), the sawing workbench and the jig placing rack (12) are all arranged in the protective fence (1), the conveying belt is partially positioned in the protective fence (1), and the electric control cabinet (15) is positioned on the outer side of the protective fence (1);
the punching machine comprises a left punching machine (2) and a right punching machine (3), wherein the left punching machine (2) and the right punching machine (3) are symmetrically arranged at one corner of the guard rail (1), and the jig placing frame (12) and the right punching machine (3) are arranged at the same side; the gripper quick-change table comprises a left gripper quick-change table (4) and a right gripper quick-change table (5), and the left gripper quick-change table (4) and the right gripper quick-change table (5) are symmetrically arranged on two sides of the sawing robot (8); the punching robot comprises a left punching robot (6) and a right punching robot (7), wherein the left punching robot (6) and the right punching robot (7) are symmetrically arranged at two sides of the sawing robot (8), and the punching robot is positioned behind the grab quick-change platform; the sawing workbench comprises a left sawing workbench (10) and a right sawing workbench (11), wherein the left sawing workbench (10) and the right sawing workbench (11) are symmetrically arranged, and the sawing workbench is positioned behind the punching robot; the conveying belt comprises a left conveying belt (13) and a right conveying belt (14), the left conveying belt (13) and the right conveying belt (14) are symmetrically arranged, the conveying belts are positioned between the punching machines, and the conveying belts are positioned right in front of the quick changing platform of the grippers;
the left sawing workbench (10) comprises a protective screen (101), an upper workbench (102), a lower workbench (103) and a waste collection box (104), wherein the protective screen (101) is in threaded connection with the upper workbench (102), and the upper workbench (102) is in threaded connection with the lower workbench (103);
the upper workbench (102) comprises an upper feeding mechanism (1021), an upper servo screw transmission mechanism (1022), an upper guide chute (1023), a first saw notch (1024) and a second saw notch (1025), wherein the first saw notch (1024) and the second saw notch (1025) are positioned above the upper guide chute (1023), and an outlet of the upper guide chute (1023) is positioned right above the waste collection box (104);
the lower-layer workbench (103) comprises a lower feeding mechanism (1031), a lower servo screw transmission mechanism (1032), a lower guide chute (1033), a third saw notch (1034) and a fourth saw notch (1035), wherein the third saw notch (1034) and the fourth saw notch (1035) are positioned above the lower guide chute (1033), and an outlet of the lower guide chute (1033) is positioned right above the waste collection box (104);
a fifth saw cut (1101), a sixth saw cut (1102), a seventh saw cut (1103) and an eighth saw cut (1104) are arranged on the right saw cutting workbench (11);
the working mode of the automatic equipment for sawing and punching the upper strip of the automobile door frame is as follows:
s1, manually taking a semi-finished product of the automobile door frame winding, and placing the semi-finished product on a bending machine for bending for 1 time to obtain 2 semi-finished products of the winding, wherein the bending machine is of a first-out type;
s2, respectively placing 2 pieces of winding semi-finished products on a lower feeding mechanism of a left sawing workbench and a right sawing workbench;
s3, a finger induction starting button is arranged, a lower servo screw rod transmission mechanism of the sawing workbench is used for conveying the winding semi-finished product to a sawing position, and meanwhile, manual operation is continued to be bent;
s4, a sawing robot obtains an indication that a winding semi-finished product is in place, and starts sawing the winding semi-finished product in a seventh sawing notch (1103), an eighth sawing notch (1104), a third sawing notch (1034) and a fourth sawing notch (1035) in sequence; meanwhile, manually placing the winding semi-finished product which is bent again on an upper feeding mechanism of a left sawing workbench and a right sawing workbench, sensing a starting button by a finger, and conveying the winding semi-finished product to a sawing position by an upper servo screw rod transmission mechanism to wait for sawing;
s5, after the sawing robot completes sawing at the fourth saw notch (1035), starting to saw the winding semi-finished product at the fifth saw notch (1101), the sixth saw notch (1102), the first saw notch (1024) and the second saw notch (1025) in sequence; meanwhile, the bending is operated manually;
s6, the left and right punching robots take out the cut upper semi-finished products to perform punching, and simultaneously, the lower servo screw transmission mechanism sends the lower feeding mechanism to the discharging position;
s7, manually placing the bent upper semi-finished product on a lower feeding mechanism, and repeating the step S3;
s8, after the sawing robot completes sawing at the second saw notch (1025), repeating the step S4; sequentially and reciprocally working, and alternately sawing;
s9, after sawing is completed, the punching robot grabs the winding semi-finished product and punches the winding semi-finished product by a punch;
s10, after punching by the punching robot, the finished products are placed on a conveying belt to be conveyed outside a protective guard, and the finished products are manually placed in a finished product turnover box.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201810524324.3A CN108608210B (en) | 2018-05-28 | 2018-05-28 | Automatic sawing and punching equipment for automobile door frame winding |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201810524324.3A CN108608210B (en) | 2018-05-28 | 2018-05-28 | Automatic sawing and punching equipment for automobile door frame winding |
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| Publication Number | Publication Date |
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| CN108608210A CN108608210A (en) | 2018-10-02 |
| CN108608210B true CN108608210B (en) | 2023-09-29 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN201810524324.3A Active CN108608210B (en) | 2018-05-28 | 2018-05-28 | Automatic sawing and punching equipment for automobile door frame winding |
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Families Citing this family (3)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN109396545A (en) * | 2018-11-30 | 2019-03-01 | 张家港市创基机械设备制造有限公司 | Electric swing saw |
| CN111702099A (en) * | 2020-05-29 | 2020-09-25 | 北京敏实汽车零部件有限公司 | Punching system for automobile door frame |
| CN114799345A (en) * | 2021-01-18 | 2022-07-29 | 广东博智林机器人有限公司 | Cutting robot |
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| CN107309360A (en) * | 2017-07-07 | 2017-11-03 | 宁波港瑞汽车零部件有限公司 | A kind of vehicle dormer window guide rail processing technology |
| CN107225548A (en) * | 2017-08-04 | 2017-10-03 | 安徽六方重联机械股份有限公司 | A kind of bolt transporter |
| CN108044351A (en) * | 2017-12-27 | 2018-05-18 | 江苏集萃智能制造技术研究所有限公司 | A kind of intelligence drill bit assembly flexibility automatic setup system |
| CN208358242U (en) * | 2018-05-28 | 2019-01-11 | 广州蓝圣智能科技有限公司 | Strap saw rushes automated arm on a kind of automobile door frame |
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| CN108608210A (en) | 2018-10-02 |
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