CN105312907A - Continuous processing production line for ladder tools - Google Patents

Continuous processing production line for ladder tools Download PDF

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Publication number
CN105312907A
CN105312907A CN201410281650.8A CN201410281650A CN105312907A CN 105312907 A CN105312907 A CN 105312907A CN 201410281650 A CN201410281650 A CN 201410281650A CN 105312907 A CN105312907 A CN 105312907A
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Prior art keywords
unit
production line
station
ladder
raceway
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CN201410281650.8A
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CN105312907B (en
Inventor
苗晓春
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SUZHOU DONGRUN LADDER Co Ltd
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SUZHOU DONGRUN LADDER Co Ltd
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Abstract

The invention discloses a continuous processing production line for ladder tools. The continuous processing production line comprises a material loading unit, a material sawing unit, a pressing unit, a matching unit, a rivet welding unit, an assembling unit, a packaging unit, a controlling unit and an attaching unit; the controlling unit comprises a control console and a comprehensive production line controlling and managing system, the control console is provided with a liquid crystal display, a control computer and an operation platform and electrically connected with all the units through cables, and comprehensive production line controlling and managing system software is arranged in the control computer and used for performing comprehensive system control on the whole production line; an integral rolling way starts when ladder materials enter the material sawing unit and stops at the packaging unit and supplies a conveying channel to continuous production and convey of the ladder materials and pedal materials; all the units are in seamless connection with one another through the rolling way. According to the continuous processing production line for the ladder tools, the electromechanical integral unit design is adopted, the space is saved, the production efficiency is improved, and the ladder tool industry production automization process is accelerated.

Description

A kind of ladder Continuous maching production line
Technical field
The present invention relates to a kind of ladder production and processing technical equipment field, particularly a kind of ladder Continuous maching production line.
Background technology
Tradition ladder manufacturing, the production procedure of ladder series products is: in different place, use different process equipments such as sawing machine, punch press, riveting machine etc. to process it by operation to all kinds of section bars (comprising aluminium alloy extrusions, glass fiber reinforced plastic shapes or other section bar) produced or buying is come in, be characterized in: process equipment is standard or the non-standard equipment of function singleness, and work piece need move between different devices according to processing sequence.For raising the efficiency, work piece is generally all into batch to be processed, and because ladder material is long strip type, need take larger place, and will become batch to be transported to different machining locations.This processing mode occupied ground is large, and production efficiency is not high, and is also unfavorable for production management (as processing quantity statistics, output control etc.).Its main cause is: process equipment is independently, function singleness, lacks equipment targetedly, and therefore process is divided into multiple self-contained process.
In recent years, scientific and technological progress and the scientific and technical innovation of ladder industry are deepened increasingly, manufacture process equipment, material structure, ladder technology field development, ladder manufacturing mode faces more new change, and the production theory in the once forward position such as automation or semi-automatic manufacture, large-scale customization has entered into industry sight line; Manufacturing process reproduces, automatic flow management draws attention in traditional large flowing water enterprise.These new ideas of development imply that the development new direction of industry, and show a road for development of ladder manufacturing, that is exactly the structural adjustment transition and upgrade of the whole industry, takes a new road to industrialization, and lays a solid foundation as ladder manufacture.
The present invention formally arises at the historic moment under such industry background.The original intention of the present invention's exploitation is that traditional ladder manufacturing line subsidiary operation time is long, the problem of production efficiency Di Deng long-standing problem enterprise in order to solve, enterprise is helped to walk out the development model of the innovative industrial automation of a dependence advanced technology, thoroughly solution ladder manufacturing enterprise nonstandardized technique production, pure manual manufacture and the poor efficiency production model problem of assembling.Corresponding technical scheme is not also had from material all in one piece, saw material, punching, riveted joint, welding, the automation of assembling, being packaged into storage or semi-automatic omnidistance solution of docking for the production and processing of ladder manufacturing.
Summary of the invention
For solving the problems of the technologies described above, the invention provides a kind of ladder Continuous maching production line, for the deficiency in background technology, patent of the present invention is according to the processing characteristic of ladder series products, introduce production and processing unit concept, and set up the automatic or semi-automatic production line adopting machining cell composition based on this, the operating efficiency that the production process directly solving different divisions is brought is not high, produce the unfavorable factors such as supervision inconvenience, not only material can be saved, place, personnel, enhance productivity, and effectively can improve product quality control and production management efficiency.
For achieving the above object, technical scheme of the present invention is as follows: a kind of ladder Continuous maching production line, be called for short production line, comprise console, Hydraulic Station, feed bin, feeder, raceway, terraced frame sawing machine, pedal sawing machine, two lifting platform, stamping machine R, stamping machine L, assembly platform R, assembly platform L, set station R, assembly station L, rivet welding platform R, rivet welding platform L, riveting machine, bonding machine, assembling raceway, assembling bracket, station R, station L, side direction raceway, package post, finished product ladder station, regulator cubicle and compressed gas station, it is characterized in that:
Described production line is made up of feeding unit material, saw material unit, punching unit, assembly unit, rivet welding unit, assembly unit, packaging unit, control unit and adjunct unit; Described adjunct unit comprises regulator cubicle, compressed gas station, Hydraulic Station, dust separation system (not marking); Described regulator cubicle is the integrated cabinet of production line each several part electrical equipment switch and breaker, is connected with external power source by cable, is connected with production line each several part electrical equipment by cable; Described regulator cubicle provides required all kinds of alterating and direct current voltage sources for described production line, and described regulator cubicle at least arranges one, and by cable and the two-way electrical connection of console; Described compressed gas station is compressed air distribution station, for all kinds of pneumatic equipment of described production line provides compressed air source, be communicated with all kinds of pneumatic setting the on described production line by pressure line, described pneumatic equipment is provided with all kinds of air-powered electromagnetic valve member, for controlling the duty of pneumatic equipment, described all kinds of electromagnetism valve member is electrically connected by cable and described console; Described Hydraulic Station is the hydraulic power source of all kinds of Hydraulically Operated Equipment of described production line, by high pressure resistant pipeline and described all kinds of Hydraulically Operated Equipment diconnected, for described hydraulic test provides driving, described hydraulic test is provided with all kinds of hydraulic electromagnetic valve member, for the duty of hydraulic control equipment, described all kinds of hydraulic electromagnetic valve member and described console are electrically connected; Described dust separation system arranges multiple air inlet and air outlet, is positioned at bottom described production line and top, for ventilating to described production line, dedusting, purification of air; Described dust separation system and described console are electrically connected; Described control unit comprises console, production line comprehensive control management system; Described console is the conglomerate of described production line overall operation, control, coordination, management, unit manipulation, be provided with liquid crystal display, computer for controlling, operating platform, described console by cable and described feeding unit material, saw material unit, punching unit, assembly unit, rivet welding unit, assembly unit, packaging unit and adjunct unit and be electrically connected; Being provided with production line comprehensive control management systems soft ware in described computer for controlling, being called for short systems soft ware, for carrying out integrated system control to whole described production line; Described systems soft ware carries out managing to feeding unit material, saw material unit, punching unit, assembly unit, rivet welding unit, assembly unit, packaging unit and adjunct unit and controls; Described production line is overall raceway, the operated design of unit lifting bilateral, described production line, according to ladder processing process order, is disposed with: feeding unit material, saw material unit, punching unit, assembly unit, rivet welding unit, assembly unit, packaging unit; Described overall raceway slave ladder material enters saw material unit to start to stop to packaging unit, for the continuous seepage conveying of ladder material and pedal material provides Transfer pipe; Between described feeding unit material, saw material unit, punching unit, assembly unit, rivet welding unit, assembly unit, packaging unit, all by raceway seamless link, guarantee terraced frame and pedal material continus convergence.
Described feeding unit material is provided with feed bin, described feed bin is at least provided with two, described feed bin is arrangement longitudinally, described feed bin by feeder by ladder material and step on material be transported to saw material unit raceway on, described feeder is rail mounted and/or crane type feeding device, described feeder has two kinds of control models, automatically controls or by being arranged at the operation board Non-follow control on described feeder by console.
Described saw material unit is made up of raceway, terraced frame sawing machine, pedal sawing machine, location plate washer, fixed length stop, counter; Described raceway is driven by motor, and described motor drives the through transport of raceway skate to rotate, and the conveying of material body is put in place; Described location plate washer is arranged at raceway rear end, drives it to rise or declines, position with this to ladder material or pedal material by pneumatic mechanism; Described fixed length stop is length measuring and material body clamper, is arranged at raceway two side, carries out spacing gripping respectively, and carry out length metering by technological requirement to ladder material or pedal material; Described counter is photoelectric counter, is arranged on the side plate of raceway rear end two, for measuring the quantity that terraced frame or pedal have been cut; Described terraced frame sawing machine is arranged at the right side of described production line, and at least arranges one; Described pedal sawing machine is arranged at the left side of described production line, and at least arranges two; Described ladder material cuts into standard ladder frame by terraced frame sawing machine according to technological requirement, and described pedal material cuts into normal pedal by pedal sawing machine according to technological requirement; Described terraced frame of having cut and pedal are transported to punching unit by raceway.
Described punching unit is made up of raceway, two lifting platform, stamping machine R, stamping machine L, work retainer, work holder, diel; Described raceway and described pair of lifting platform interval configure, described raceway end face is a little more than described pair of lifting platform plane, and described pair of lifting platform is that left lifting platform and right lifting platform are independently arranged, and is driven by hydraulic means, described left and right lifting platform can be elevated simultaneously, also can operate by independent-lifting; Described stamping machine R is arranged on the right side of described production line, and at least arranges one; Described stamping machine L is arranged on the left of described production line, and at least arranges one; Described left and right lifting platform is respectively arranged with work retainer and work holder, for locating and clamping described terraced frame or pedal; Described left and right lifting platform is provided with punching press counterdie mould, described stamping machine R and described stamping machine L is provided with punching press upper die mold; Described terraced frame or pedal are delivered to punching unit by raceway, are held up by left and right lifting platform, and by after positioning clamping, by described stamping machine R or described stamping machine L, implement punch process operation by the patrix of diel and counterdie.
Described assembly unit is made up of assembly platform R, assembly platform L, set station R, assembly station L; Described assembly unit is on terraced frame and/or pedal by the associated component of ladder, assembling fittings, described ladder assembly is different according to ladder kind difference, and general purpose module comprises joint piece, articulated elements, snap close piece, foot of ladder part, shaped piece, rod member, hitching post part, extension spring and card; Described assembly platform R is arranged on the right side of described production line, described assembly platform L is arranged on the left of described production line, described assembly platform R and L is arranged side by side, form by independent raceway system, the upper plane of described assembly platform R and L is concordant, although be independent conveying workpieces, be in convenient working workpiece associating assembly operation in same level; Described assembly station R is arranged at the right side of described production line, and at least arranges two; Described assembly station L is arranged on the left of described production line, and is at least provided with two; Described set station R and set station L adopts automatic mechanical hand to assemble and/or manual assembly mode, adopts automatic mechanical hand automatically to assemble mode, adopt manual assembly mode for particular/special requirement assembly for general general components.
Described rivet welding unit is made up of raceway, rivet welding platform R, rivet welding platform L, riveting machine, bonding machine, work retainer, work holder; Described raceway and described rivet welding platform R, rivet welding platform L interval configure, described raceway end face is a little more than described rivet welding platform R, rivet welding platform L plane, described rivet welding platform R is arranged on the right side of described production line, described rivet welding platform L is arranged on the left of described production line, described rivet welding platform R and L is independent side by side setting, by hydraulic-driven, and can be elevated simultaneously, also can operate by independent-lifting; Described riveting machine is arranged on the right side of described production line, and two are arranged in parallel, and at least arrange one group; Described bonding machine is arranged on the left of described production line, and at least arranges one; Described rivet welding platform R, rivet welding platform L are respectively arranged with work retainer and work holder, for locating and clamping described terraced frame or pedal; Described terraced frame or pedal are delivered to rivet welding unit by raceway, are held up by rivet welding platform R, rivet welding platform L, and by after positioning clamping, by described riveting machine or described bonding machine, implement riveted joint processing operation or weld job by riveting or solder flux.
Described assembly unit is by assembling raceway, assembling bracket, station R, station L and assembly machine are formed, described assembling bracket and assembling raceway interval configure, described assembling raceway is responsible for the semi-finished product be substantially shaped ladder frame to be delivered to assembly unit, described assembling bracket is ramuscule support, pass through hydraulic-driven, can integral elevating, semi-finished product ladder frame is responsible for promote, described station R is arranged on the right side of described production line, described station L is arranged on the left of described production line, described station R and described station L passes through hydraulic-driven, can move laterally, and be merged into an integral planar assembly bench, the described station R left side offers multiple conduit, and described conduit position is mated with described assembling bracket locations and is arranged, multiple conduit is offered on the right of described station L, described conduit position is mated with described assembling bracket locations and is arranged, when described assembling bracket rises semi-finished product ladder frame, described station R and described station L transverse shifting merge, insert below described assembling bracket, after station R and station L has merged, described assembling bracket has declined, pass from the conduit that described station R is relative with station L, and by the indwelling of described semi-finished product ladder frame on described integral planar assembly bench, on described plane assembly bench, by assembly machine or manually semi-finished product ladder frame is assembled into finished product ladder, described finished product ladder is transported to packaging unit by raceway.
Described packaging unit is made up of side direction raceway, package post, finished product ladder station; Described side direction raceway can carry out bidirectional rotation, is transported on the package post of two sides, described package post is provided with horizontal raceway and automatic packaging machine by finished product ladder interval, and described finished product ladder is packed through packing machine, is transported to finished product ladder station and enters library storage.
According to the production and processing feature of ladder series products, the present invention establishes automatic or semi-automatic Continuous maching production line, in actual applications, according to the processing request of product, each machining cell both can be (cover) equipment physically, also can be multiple stage (cover) equipment, to automatic production line, the processing materials that upper unit flows out can flow into the Working position of lower machining cell automatically, and position, spacing with grip; To semi-automatic production line, then between forward and backward unit, or can arrange manual work in concrete station, the material flowed out by front unit is manual puts into following process unit Working position, and operating personnel do not move in principle.Described terraced frame and pedal section bar are aluminium alloy extrusions or glass fiber reinforced plastic shapes, through production line of the present invention Continuous maching assembling after, final output be complete whole ladder or ladder.
The present invention not only drastically increases working (machining) efficiency, also effectively improves the uniformity of product simultaneously, has positive effect to production loss of improving the quality of products, reduce.
Pass through technique scheme, the beneficial effect of technical solution of the present invention is: 1. this production line introduces pointed machining cell concept, in conjunction with the design form adopting electrical-mechanical integration, directly solve the unfavorable factors such as the material dispersion of original production model, occupied ground is large, operating efficiency is not high, production management is inconvenient.2. the comparatively original line of a whole set of production line line equipment is compared, and has saved a large amount of spaces, has improve production efficiency, for enterprise creates more value, shortened the process of ladder industry production automation to a certain extent, embody the superiority of automatic production line.
Accompanying drawing explanation
In order to be illustrated more clearly in the embodiment of the present invention or technical scheme of the prior art, below the accompanying drawing used required in describing embodiment is briefly described, apparently, accompanying drawing in the following describes is only some embodiments of the present invention, for those of ordinary skill in the art, under the prerequisite not paying creative work, other accompanying drawing can also be obtained according to these accompanying drawings.
Fig. 1 is a kind of ladder Continuous maching production line structural representation disclosed in the embodiment of the present invention.
Numeral and the corresponding component title represented by letter in figure:
1. console 2. Hydraulic Station 3. feed bin 4. feeder
5. raceway 6. terraced frame sawing machine 7. pedal sawing machine 8. pairs of lifting platforms
9. stamping machine R10. stamping machine L11. assembly platform R12. assembly platform L
13. set station R14. assembly station L15. rivet welding platform R16. rivet welding platform L
17. riveting machine 18. bonding machines 19. assemble raceway 20. and assemble bracket
21. station R22. station L23. side direction raceway 24. package posts
25. 26. regulator cubicle 27. compressed gas stations, finished product ladder stations
Detailed description of the invention
Below in conjunction with the accompanying drawing in the embodiment of the present invention, be clearly and completely described the technical scheme in the embodiment of the present invention, obviously, described embodiment is only the present invention's part embodiment, instead of whole embodiments.Based on the embodiment in the present invention, those of ordinary skill in the art, not making the every other embodiment obtained under creative work prerequisite, belong to the scope of protection of the invention.
According to Fig. 1, the invention provides a kind of ladder Continuous maching production line, be called for short production line; Comprise console 1, Hydraulic Station 2, feed bin 3, feeder 4, raceway 5, terraced frame sawing machine 6, pedal sawing machine 7, two lifting platform 8, stamping machine R9, stamping machine L10, assembly platform R11, assembly platform L12, set station R13, assembly station L14, rivet welding platform R15, rivet welding platform L16, riveting machine 17, bonding machine 18, assembling raceway 19, assembling bracket 20, station R21, station L22, side direction raceway 23, package post 24, finished product ladder station 25, regulator cubicle 26 and compressed gas station 27.
Described production line is made up of feeding unit material, saw material unit, punching unit, assembly unit, rivet welding unit, assembly unit, packaging unit, control unit and adjunct unit; Described adjunct unit comprises regulator cubicle 26, compressed gas station 27, Hydraulic Station 2, dust separation system; Described regulator cubicle 26 is integrated cabinets of production line each several part electrical equipment switch and breaker, is connected with external power source by cable, and described regulator cubicle 26 is connected with production line each several part electrical equipment by cable; Described regulator cubicle 26 provides required all kinds of alterating and direct current voltage sources for described production line, and described regulator cubicle 26 arranges two, and by cable and the two-way electrical connection of console 1; Described compressed gas station 27 is compressed air distribution stations, for all kinds of pneumatic equipment of described production line provides compressed air source, be communicated with all kinds of pneumatic setting the on described production line by pressure line, described pneumatic equipment is provided with all kinds of air-powered electromagnetic valve member, for controlling the duty of pneumatic equipment, described all kinds of electromagnetism valve member is electrically connected by cable and described console 1; Described Hydraulic Station 2 is hydraulic power sources of all kinds of Hydraulically Operated Equipment of described production line, by high pressure resistant pipeline and described all kinds of Hydraulically Operated Equipment diconnected, for described hydraulic test provides driving, described hydraulic test is provided with all kinds of hydraulic electromagnetic valve member, for the duty of hydraulic control equipment, described all kinds of hydraulic electromagnetic valve member and described console 1 are electrically connected; Described dust separation system arranges multiple air inlet and air outlet, is positioned at bottom described production line and top, for ventilating to described production line, dedusting, purification of air; Described dust separation system and described console 1 are electrically connected; Described control unit comprises console 1, production line comprehensive control management system; Described console 1 is the conglomerate of described production line overall operation, control, coordination, management, unit manipulation, be provided with liquid crystal display, computer for controlling, operating platform, described console 1 by cable and described feeding unit material, saw material unit, punching unit, assembly unit, rivet welding unit, assembly unit, packaging unit and adjunct unit and be electrically connected; Being provided with production line comprehensive control management systems soft ware in described computer for controlling, being called for short systems soft ware, for carrying out integrated system control to whole described production line; Described systems soft ware carries out managing to feeding unit material, saw material unit, punching unit, assembly unit, rivet welding unit, assembly unit, packaging unit and adjunct unit and controls; Described production line is overall raceway, the operated design of unit lifting bilateral, described production line, according to ladder processing process order, is disposed with: feeding unit material, saw material unit, punching unit, assembly unit, rivet welding unit, assembly unit, packaging unit; Described overall raceway slave ladder material enters saw material unit to start to stop to packaging unit, for the continuous seepage conveying of ladder material and pedal material provides Transfer pipe; Between described feeding unit material, saw material unit, punching unit, assembly unit, rivet welding unit, assembly unit, packaging unit, all by raceway seamless link, guarantee terraced frame and pedal material continus convergence.
Described feeding unit material is provided with feed bin 3, described feed bin 3 is provided with two, described feed bin 3 is arrangement longitudinally, ladder material and pedal material are transported on the raceway 5 of saw material unit by feeder 4 by described feed bin 3, described feeder 4 is rail mounted and/or crane type feeding device, described feeder 4 has two kinds of control models, by the automatic control of console 1 or by being arranged at the operation board Non-follow control on described feeder 4.
Described saw material unit is made up of raceway 5, terraced frame sawing machine 6, pedal sawing machine 7, location plate washer, fixed length stop, counter; Described raceway 5 is driven by motor, and described motor drives the through transport of raceway 5 skate to rotate, and the conveying of material body is put in place; Described location plate washer is arranged at raceway 5 rear end, drives it to rise or declines, position with this to ladder material or pedal material by pneumatic mechanism; Described fixed length stop is length measuring and material body clamper, is arranged at raceway two side, carries out spacing gripping respectively, and carry out length metering by technological requirement to ladder material or pedal material; Described counter is photoelectric counter, is arranged on the side plate of raceway 5 rear end two, for measuring the quantity that terraced frame or pedal have been cut; Described terraced frame sawing machine 6 is arranged at the right side of described production line, and arranges two; Described pedal sawing machine 7 is arranged at the left side of described production line, and at least arranges three; Described ladder material cuts into standard ladder frame by terraced frame sawing machine 6 according to technological requirement, and described pedal material cuts into normal pedal by pedal sawing machine 7 according to technological requirement; Described terraced frame of having cut and pedal are transported to punching unit by raceway.
Described punching unit is made up of raceway 5, two lifting platform 8, stamping machine R9, stamping machine L10, work retainer, work holder, diel; Described raceway 5 and described pair of lifting platform 8 interval configure, described raceway 5 end face is a little more than described pair of lifting platform 8 plane, and described pair of lifting platform 8 is that left lifting platform and right lifting platform are independently arranged, and is driven by hydraulic means, described left and right lifting platform can be elevated simultaneously, also can operate by independent-lifting; Described stamping machine R9 is arranged on the right side of described production line, and arranges two; Described stamping machine L10 is arranged on the left of described production line, and arranges two; Described left and right lifting platform is respectively arranged with work retainer and work holder, for locating and clamping described terraced frame or pedal; Described left and right lifting platform is provided with punching press counterdie mould, described stamping machine R9 and described stamping machine L10 is provided with punching press upper die mold; Described terraced frame or pedal are delivered to punching unit by raceway 5, are held up by left and right lifting platform, and by after positioning clamping, by described stamping machine R9 or described stamping machine L10, implement punch process operation by the patrix of diel and counterdie.
Described assembly unit is made up of assembly platform R11, assembly platform L12, set station R13, assembly station L14; Described assembly unit is on terraced frame and/or pedal by the associated component of ladder, assembling fittings, described ladder assembly is different according to ladder kind difference, and general purpose module comprises joint piece, articulated elements, snap close piece, foot of ladder part, shaped piece, rod member, hitching post part, extension spring and card; Described assembly platform R11 is arranged on the right side of described production line, described assembly platform L12 is arranged on the left of described production line, described assembly platform R11 and L12 is arranged side by side, by independent raceway 5 System's composition, the upper plane of described assembly platform R11 and L12 is concordant, although be independent conveying workpieces, be in convenient working workpiece associating assembly operation in same level; Described assembly station R13 is arranged at the right side of described production line, and arranges two; Described assembly station L14 is arranged on the left of described production line, and is provided with two; Described set station R13 and set station L14 adopts automatic mechanical hand to assemble and/or manual assembly mode, adopts automatic mechanical hand automatically to assemble mode, adopt manual assembly mode for particular/special requirement assembly for general general components.
Described rivet welding unit is made up of raceway 5, rivet welding platform R15, rivet welding platform L16, riveting machine 17, bonding machine 18, work retainer, work holder; Described raceway 5 and described rivet welding platform R15, rivet welding platform L16 interval configure, described raceway end face is a little more than described rivet welding platform R15, rivet welding platform L16 plane, described rivet welding platform R15 is arranged on the right side of described production line, described rivet welding platform L16 is arranged on the left of described production line, described rivet welding platform R15 and L16 is independent side by side setting, by hydraulic-driven, and can be elevated simultaneously, also can operate by independent-lifting; Described riveting machine 17 is arranged on the right side of described production line, and two are arranged in parallel, and arrange two groups; Described bonding machine 18 is arranged on the left of described production line, and arranges three; Described rivet welding platform R15, rivet welding platform L16 are respectively arranged with work retainer and work holder, for locating and clamping described terraced frame or pedal; Described terraced frame or pedal are delivered to rivet welding unit by raceway 5, are held up by rivet welding platform R15, rivet welding platform L16, and by after positioning clamping, by described riveting machine 17 or described bonding machine 18, implement riveted joint processing operation or weld job by riveting or solder flux.
Described assembly unit is by assembling raceway 19, assembling bracket 20, station R21, station L22 and assembly machine are formed, described assembling bracket 20 and assembling raceway 19 interval configure, described assembling raceway 19 is responsible for the semi-finished product be substantially shaped ladder frame to be delivered to assembly unit, described assembling bracket 20 is ramuscule support, pass through hydraulic-driven, can integral elevating, semi-finished product ladder frame is responsible for promote, described station R21 is arranged on the right side of described production line, described station L22 is arranged on the left of described production line, described station R21 and described station L22 passes through hydraulic-driven, can move laterally, and be merged into an integral planar assembly bench, the described station R21 left side offers multiple conduit, and described conduit position and described assembling bracket 20 location matches are arranged, multiple conduit is offered on the right of described station L22, described conduit position and described assembling bracket 20 location matches are arranged, when described assembling bracket 20 rises semi-finished product ladder frame, described station R21 and described station L22 transverse shifting merge, insert below described assembling bracket 20, after station R21 and station L22 has merged, described assembling bracket 20 declines, pass from the conduit that described station R21 is relative with station L22, and by the indwelling of described semi-finished product ladder frame on described integral planar assembly bench, on described plane assembly bench, by assembly machine or manually semi-finished product ladder frame is assembled into finished product ladder, described finished product ladder is transported to packaging unit by raceway 5.
Described packaging unit is made up of side direction raceway 23, package post 24, finished product ladder station 25; Described side direction raceway 23 can carry out bidirectional rotation, finished product ladder interval is transported on the package post 24 of two sides, described package post 24 is provided with horizontal raceway and automatic packaging machine, and described finished product ladder is packed through packing machine, is transported to finished product ladder station 25 and enters library storage.
According to the production and processing feature of ladder series products, the present invention establishes automatic or semi-automatic Continuous maching production line, in actual applications, according to the processing request of product, each machining cell both can be (cover) equipment physically, also can be multiple stage (cover) equipment, to automatic production line, the processing materials that upper unit flows out can flow into the Working position of lower machining cell automatically, and position, spacing with grip; To semi-automatic production line, then between forward and backward unit, or can arrange manual work in concrete station, the material flowed out by front unit is manual puts into following process unit Working position, and operating personnel do not move in principle.Described terraced frame and pedal section bar are aluminium alloy extrusions or glass fiber reinforced plastic shapes, through production line of the present invention Continuous maching assembling after, final output be complete whole ladder or ladder.
The present invention not only drastically increases working (machining) efficiency, also effectively improves the uniformity of product simultaneously, has positive effect to production loss of improving the quality of products, reduce.
By above-mentioned specific embodiment, the beneficial effect of technical solution of the present invention is: 1. this production line introduces pointed machining cell concept, in conjunction with the design form adopting electrical-mechanical integration, directly solve the unfavorable factors such as the material dispersion of original production model, occupied ground is large, operating efficiency is not high, production management is inconvenient.2. the comparatively original line of a whole set of production line line equipment is compared, and has saved a large amount of spaces, has improve production efficiency, for enterprise creates more value, shortened the process of ladder industry production automation to a certain extent, embody the superiority of automatic production line.
To the above-mentioned explanation of the disclosed embodiments, professional and technical personnel in the field are realized or uses the present invention.To be apparent for those skilled in the art to the multiple amendment of these embodiments, General Principle as defined herein can without departing from the spirit or scope of the present invention, realize in other embodiments.Therefore, the present invention can not be restricted to these embodiments shown in this article, but will meet the widest scope consistent with principle disclosed herein and features of novelty.

Claims (8)

1. a ladder Continuous maching production line, be called for short production line, it is characterized in that, comprise console, Hydraulic Station, feed bin, feeder, raceway, terraced frame sawing machine, pedal sawing machine, two lifting platform, stamping machine R, stamping machine L, assembly platform R, assembly platform L, set station R, assembly station L, rivet welding platform R, rivet welding platform L, riveting machine, bonding machine, assembling raceway, assembling bracket, station R, station L, side direction raceway, package post, finished product ladder station, regulator cubicle and compressed gas station; Described production line is made up of feeding unit material, saw material unit, punching unit, assembly unit, rivet welding unit, assembly unit, packaging unit, control unit and adjunct unit; Described adjunct unit comprises regulator cubicle, compressed gas station, Hydraulic Station, dust separation system (not marking); Described regulator cubicle is the integrated cabinet of production line each several part electrical equipment switch and breaker, is connected with external power source by cable, is connected with production line each several part electrical equipment by cable; Described regulator cubicle at least arranges one, and by cable and the two-way electrical connection of console; Described compressed gas station is compressed air distribution station, for all kinds of pneumatic equipment of described production line provides compressed air source, be communicated with all kinds of pneumatic setting the on described production line by pressure line, described pneumatic equipment is provided with all kinds of air-powered electromagnetic valve member, for controlling the duty of pneumatic equipment, described all kinds of electromagnetism valve member is electrically connected by cable and described console; Described Hydraulic Station is the hydraulic power source of all kinds of Hydraulically Operated Equipment of described production line, by high pressure resistant pipeline and described all kinds of Hydraulically Operated Equipment diconnected, for described hydraulic test provides driving, described hydraulic test is provided with all kinds of hydraulic electromagnetic valve member, for the duty of hydraulic control equipment, described all kinds of hydraulic electromagnetic valve member and described console are electrically connected; Described dust separation system arranges multiple air inlet and air outlet, is positioned at bottom described production line and top, for ventilating to described production line, dedusting, purification of air; Described dust separation system and described console are electrically connected; Described control unit comprises console, production line comprehensive control management system; Described console is the conglomerate of described production line overall operation, control, coordination, management, unit manipulation, be provided with liquid crystal display, computer for controlling, operating platform, described console by cable and described feeding unit material, saw material unit, punching unit, assembly unit, rivet welding unit, assembly unit, packaging unit and adjunct unit and be electrically connected; Being provided with production line comprehensive control management systems soft ware in described computer for controlling, being called for short systems soft ware, for carrying out integrated system control to whole described production line; Described systems soft ware carries out managing to feeding unit material, saw material unit, punching unit, assembly unit, rivet welding unit, assembly unit, packaging unit and adjunct unit and controls; Described production line is overall raceway, the operated design of unit lifting bilateral, described production line, according to ladder processing process order, is disposed with: feeding unit material, saw material unit, punching unit, assembly unit, rivet welding unit, assembly unit, packaging unit; Described overall raceway slave ladder material enters saw material unit to start to stop to packaging unit, for the continuous seepage conveying of ladder material and pedal material provides Transfer pipe; Between described feeding unit material, saw material unit, punching unit, assembly unit, rivet welding unit, assembly unit, packaging unit, all by raceway seamless link, guarantee terraced frame and pedal material continus convergence.
2. a kind of ladder Continuous maching production line according to claim 1, it is characterized in that, described feeding unit material is provided with feed bin, described feed bin is at least provided with two, described feed bin is arrangement longitudinally, described feeder is rail mounted and/or crane type feeding device, and described feeder has two kinds of control models, automatically controls or by being arranged at the operation board Non-follow control on described feeder by console.
3. a kind of ladder Continuous maching production line according to claim 1, is characterized in that, described saw material unit is made up of raceway, terraced frame sawing machine, pedal sawing machine, location plate washer, fixed length stop, counter; Described raceway is driven by motor, and described motor drives the through transport of raceway skate to rotate, and the conveying of material body is put in place; Described location plate washer is arranged at raceway rear end, drives it to rise or declines, position with this to ladder material or pedal material by pneumatic mechanism; Described fixed length stop is length measuring and material body clamper, is arranged at raceway two side, carries out spacing gripping respectively, and carry out length metering by technological requirement to ladder material or pedal material; Described counter is photoelectric counter, is arranged on the side plate of raceway rear end two; Described terraced frame sawing machine is arranged at the right side of described production line, and at least arranges one; Described pedal sawing machine is arranged at the left side of described production line, and at least arranges two.
4. a kind of ladder Continuous maching production line according to claim 1, it is characterized in that, described punching unit is made up of raceway, two lifting platform, stamping machine R, stamping machine L, work retainer, work holder, diel; Described raceway and described pair of lifting platform interval configure, described raceway end face is a little more than described pair of lifting platform plane, and described pair of lifting platform is that left lifting platform and right lifting platform are independently arranged, and is driven by hydraulic means, described left and right lifting platform can be elevated simultaneously, also can operate by independent-lifting; Described stamping machine R is arranged on the right side of described production line, and at least arranges one; Described stamping machine L is arranged on the left of described production line, and at least arranges one; Described left and right lifting platform is respectively arranged with work retainer and work holder, for locating and clamping described terraced frame or pedal; Described left and right lifting platform is provided with punching press counterdie mould, described stamping machine R and described stamping machine L is provided with punching press upper die mold.
5. a kind of ladder Continuous maching production line according to claim 1, is characterized in that, described assembly unit is made up of assembly platform R, assembly platform L, set station R, assembly station L; Described assembly platform R is arranged on the right side of described production line, and described assembly platform L is arranged on the left of described production line, and described assembly platform R and L is arranged side by side, and forms by independent raceway system, and the upper plane of described assembly platform R and L is concordant; Described assembly station R is arranged at the right side of described production line, and at least arranges two; Described assembly station L is arranged on the left of described production line, and is at least provided with two; Described set station R and set station L adopts automatic mechanical hand to assemble and/or manual assembly mode.
6. a kind of ladder Continuous maching production line according to claim 1, is characterized in that, described rivet welding unit is made up of raceway, rivet welding platform R, rivet welding platform L, riveting machine, bonding machine, work retainer, work holder; Described raceway and described rivet welding platform R, rivet welding platform L interval configure, described raceway end face is a little more than described rivet welding platform R, rivet welding platform L plane, described rivet welding platform R is arranged on the right side of described production line, described rivet welding platform L is arranged on the left of described production line, described rivet welding platform R and L is independent side by side setting, also can be elevated by hydraulic-driven simultaneously, also can operate by independent-lifting; Described riveting machine is arranged on the right side of described production line, and two are arranged in parallel, and at least arrange one group; Described bonding machine is arranged on the left of described production line, and at least arranges one; Described rivet welding platform R, rivet welding platform L are respectively arranged with work retainer and work holder, for locating and clamping described terraced frame or pedal.
7. a kind of ladder Continuous maching production line according to claim 1, it is characterized in that, described assembly unit by assemble raceway, assembling bracket, station R, station L and assembly machine form, described assembling bracket and assembling raceway interval configure, described assembling bracket is ramuscule support, by hydraulic-driven integral elevating; Described station R is arranged on the right side of described production line, and described station L is arranged on the left of described production line, and described station R and described station L, by hydraulic-driven, can move laterally, and be merged into an integral planar assembly bench; The described station R left side offers multiple conduit, and described conduit position is mated with described assembling bracket locations and is arranged; Offer multiple conduit on the right of described station L, described conduit position is mated with described assembling bracket locations and is arranged; On described integral planar assembly bench, by assembly machine or manually semi-finished product ladder frame is assembled into finished product ladder.
8. a kind of ladder Continuous maching production line according to claim 1, is characterized in that, described packaging unit is made up of side direction raceway, package post, finished product ladder station; Described side direction raceway can do bidirectional rotation, is transported on the package post of two sides, described package post is provided with horizontal raceway and automatic packaging machine by finished product ladder interval.
CN201410281650.8A 2014-06-20 2014-06-20 A kind of ladder Continuous maching production line Active CN105312907B (en)

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CN108608210A (en) * 2018-05-28 2018-10-02 广州蓝圣智能科技有限公司 Strap saw rushes automated arm on a kind of automobile door frame
CN108890314A (en) * 2018-09-14 2018-11-27 东莞市绿石自动化科技有限公司 A kind of aluminum profile automatic assembling
CN108969964A (en) * 2018-08-07 2018-12-11 上饶师范学院 A kind of miner takes exercise with ladder structure
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