Summary of the invention
In view of this, the present invention provides a kind of aluminum profile automatic assembling, from blank to assembling, it can be achieved that full-automatic material-feeding
Assembling, it is artificial to participate in less, it is high-efficient, assembling production is greatly facilitated, efficiency is improved for the production of enterprise, has saved cost.
A kind of aluminum profile automatic assembling, including saw unit, group frame unit, put decorations paper unit and riveting unit;
Saw unit, for the cutting of profile, saw unit by section steel cutting to be processed at scheduled length after, this is cut
The profile for cutting completion is sent to a group frame unit;
Group frame unit, the profile completed for assemble cutting organize frame unit for after the completion of profile group frame, and frame is sent to putting
Adorn paper unit;
Decorations paper unit is put, the frame for being completed puts decorations paper, and putting decorations paper unit will adorn after paper is put into frame, puts decorations paper
Unit send frame to riveting unit;
Piece is driven the rivets and shot to riveting unit for backboard, and after riveting unit installs rivet and elastic slice, riveting unit will
Backboard is packed into frame, and after the assembly is completed, riveting unit send frame to next station.
Preferably, saw unit includes rack, feeding mechanism and sawing machine mechanism, and feeding mechanism and sawing machine mechanism are installed in
In rack, sawing machine mechanism is in the side of feeding mechanism;
Feeding mechanism includes loading assemblies, jacking component and feeding material component, and loading assemblies and jacking component have two groups, on
Material component is respectively the first loading assemblies and the second loading assemblies, and jacking component is respectively the first jacking component and the second jacking group
The right side of the first loading assemblies is arranged in part, the first jacking component, and the second jacking component is arranged in the first loading assemblies and second
Between loading assemblies, the feeding material component for grabbing profile feeding is arranged in the one of the first loading assemblies and the second loading assemblies
Side.
Preferably, sawing machine mechanism includes blowing mold and saw blade, and blowing mold is arranged on the rack, and saw blade quantity is 2, point
Not Wei the first saw blade and the second saw blade, the first saw blade and the second saw blade are arranged at the lower section of blowing mold, the first saw blade and
Two saw blades are arranged with blowing mold in 45 ° of angles, and the angle between the first saw blade and the second saw blade is 90 °.
Preferably, group frame unit includes the first material fetching mechanism, corner brace assembling mechanism, border assembler structure and angle lap mechanism;
Manual or automatic feeding is to corner brace assembling mechanism after the completion of section steel cutting, the first material fetching mechanism grab the first profile with
Corner brace is assembled, and after the first profile is completed with corner brace, the first material fetching mechanism send the first profile equipped with corner brace to side
Frame assembling mechanism;
First material fetching mechanism automatically grabs the second profile and carries out a group frame with the first profile equipped with corner brace, after the completion of organizing frame,
Frame is sent to angle lap mechanism and carries out edging by the first material fetching mechanism.
Preferably, corner brace assembling mechanism includes crimping corner brace device, clamp device, conveying device and vibrating disk, corner brace pressure
The quantity of connection device is 2, respectively the first corner brace compression bonding apparatus and the second corner brace compression bonding apparatus, the first corner brace compression bonding apparatus and the
Two corner brace compression bonding apparatus are respectively mounted on the rack, and clamp device is arranged in the first corner brace compression bonding apparatus and the second corner brace compression bonding apparatus
Top, and move therebetween;Conveying device for conveying profile is mounted on the side of rack, and vibrating disk is mounted on machine
The other side of frame;The quantity of vibrating disk is 2, respectively the first vibrating disk and the second vibrating disk, the first vibrating disk and the first corner brace
Compression bonding apparatus is connected, and the second vibrating disk is connected with the second corner brace compression bonding apparatus.
Preferably, putting decorations paper unit includes sending frame mechanism, decorations paper transmission mechanism and decorations paper grasping mechanism, send bare bones
Structure, decorations paper transmission mechanism and decorations paper grasping mechanism are respectively mounted on the rack, and frame mechanism and decorations paper transmission mechanism is sent to be oppositely arranged,
The top sent frame mechanism and adorn paper transmission mechanism is arranged in decorations paper grasping mechanism;Putting decorations paper element number is 3, is respectively put
Pet plate unit puts paper jam unit and puts backing paper unit, after the completion of frame angle lap successively through over-discharge pet plate unit, put paper jam unit
With put backing paper unit.
Preferably, riveting unit includes the second material fetching mechanism, perforating mechanism, the mechanism that drives the rivets, dress hanging buckle mechanism and backboard
Installing mechanism;Backboard is sent to perforating mechanism by the second material fetching mechanism and is punched, then the second material fetching mechanism by backboard send to
The mechanism that drives the rivets dummy rivet and elastic slice, backboard is sent to dress hanging buckle mechanism and carries out hanging buckle by the second material fetching mechanism after the assembly is completed
Assembly, then frame is sent to backboard installing mechanism the assembly for carrying out backboard and frame by the second material fetching mechanism.
Preferably, the second material fetching mechanism includes feeding jig, feeding device and pedestal;Feeding jig is mounted on feeding device
On, feeding device is mounted on the base;
Perforating mechanism is provided with perforating device, and perforating device is mounted on the rack;
The mechanism that drives the rivets includes third vibrating disk and the first assembling device, and third vibrating disk includes rivet vibrating disk and elastic slice
Vibrating disk, rivet vibrating disk and elastic slice vibrating disk are located at the side of the first assembling device, and the first assembling device is arranged on the rack;
Filling hanging buckle mechanism includes the 4th vibrating disk and the second assembling device, and the second assembling device is arranged in the 4th vibrating disk
Side, the second assembling device are arranged on the rack;
Backboard installing mechanism is provided with framing fixture, and framing fixture is mounted on the rack.
It preferably, further include assembling carrier unit, assembling carrier unit is used for the bracket assembled of backboard;Assemble carrier unit
Including frame fixed fixture and bracket mounting device, frame fixed fixture and bracket mounting device are respectively mounted on the rack, bracket
The top of frame fixed fixture is arranged in mounting device.
Preferably, the quantity of saw unit is at least 1;The quantity of first material fetching mechanism is at least 1;Fill the number of corner brace mechanism
Amount is at least 1;The quantity of angle lap mechanism is at least 1;The quantity of dress hanging buckle mechanism is at least 1;Assemble the quantity of carrier unit extremely
It is less 1.
Using a kind of above-described aluminum profile automatic assembling, cooperated using the possible angle of two saw blades, saw material effect
Rate is high, and precision is high, and material damage is few;The pipelining equipment many places of entire aluminum profile automatic assembling are provided with automatic robot, realize
The full-automatic production of robot feeding blowing, it is artificial few, it is high-efficient, cost has been saved for the production of enterprise.
Specific embodiment
In order to make the objectives, technical solutions, and advantages of the present invention clearer, with reference to the accompanying drawings and embodiments, right
The present invention is further elaborated.It should be appreciated that the specific embodiments described herein are merely illustrative of the present invention, and
It is not used in the restriction present invention.
Please refer to Fig. 1-19, a kind of aluminum profile automatic assembling 1000, including saw unit 100, group frame unit 200, put
Adorn paper unit 300 and riveting unit 400;
Saw unit 100, for the cutting of profile, profile 1001 to be processed is cut into scheduled length by saw unit 100
After degree, the profile which completes is sent to a group frame unit 200;
Group frame unit 200, the profile completed for assemble cutting organize frame unit 200 by after the completion of profile group frame, by frame
1002 send to put decorations paper unit 300;
Decorations paper unit 300 is put, the frame 1002 for being completed puts decorations paper, puts decorations paper unit 300 for paper is adornd and is put into frame
After frame 1002, puts decorations paper unit 300 and send frame 1002 to riveting unit 400;
Piece is driven the rivets and shot to riveting unit 400 for backboard 1003, after riveting unit 400 installs rivet and elastic slice,
Backboard 1003 is packed into frame 1002 by riveting unit, and after the assembly is completed, riveting unit 400 send frame 1002 to next work
Position.
Fig. 1-19 is please referred to, saw unit 100 includes that the first jacking component 10, second jacks component 20, the first feeding group
Part 30, the second loading assemblies 40, feeding material component 50, sawing machine mechanism 60 and rack 70.
First jacking component 10, second jacks component 20, the first loading assemblies 30, the second loading assemblies 40 and feeding material component
50 belong to feeding mechanism, and feeding mechanism and sawing machine mechanism 60 are installed in rack 70, sawing machine mechanism 60 in feeding mechanism one
Side;
Loading assemblies and jacking component have two groups, and loading assemblies are respectively the first loading assemblies 30 and the second loading assemblies
40, jacking component is respectively the first jacking component 10 and the second jacking component 20, and the first jacking component 10 is arranged in the first feeding
The right side of component 30, the second jacking component 20 is arranged between the first loading assemblies 30 and the second loading assemblies 40, for grabbing
The side of the first loading assemblies 30 and the second loading assemblies 40 is arranged in the feeding material component 50 of profile feeding.
Fig. 2-5, feeding schematic diagram are please referred to, the feeding since the first jacking component 10 of profile 1001 is then passed through first
Loading assemblies 30.First jacking component 10 includes the first cylinder 11 and the first jig 12;In feeding process when profile feeding in place,
The starting of first cylinder 11, withstands the first jig 12, so that the first jacking component 10 is up, feeding stops;In the present embodiment,
The quantity of two jacking components 20 is 3, can increase or decrease the quantity of the second jacking component 20 according to actual needs.
First loading assemblies 30 include the second jig 31, the first sliding block 32, the first sliding rail 33 and the first mounting plate 34;At this
In embodiments, 4 product mounting grooves are provided on the first jig 12 and the second jig 31, can at least send four products simultaneously,
The quantity of product mounting groove can also be increased according to needs of production, increase production efficiency.
Referring to Fig. 4, feeding material component 50, including the first grabbing device 51 and the second sliding rail 52, the first grabbing device 51 are logical
It crosses the second sliding block to slide on the second sliding rail 52, the position of settlement profile 1001 can be adjusted at any time.
Referring to Fig. 5, sawing machine mechanism 60 includes blowing mold 63 and saw blade, blowing mold 63 is arranged in rack 70, saw
Piece quantity is 2, and respectively the first saw blade 61 and the second saw blade 62, the first saw blade 61 and the second saw blade 62 are arranged at blowing mold
63 lower section, the first saw blade 61 and the second saw blade 62 are arranged with blowing mold 63 in 45 ° of angles, the first saw blade 61 and the second saw
Angle between piece 62 is 90 °.By the reasonable setting of the position of two saw blades, blank precision can be made high, material damage is few, and
Saw blade is in the lower section of blowing mold 63, securely and reliably, reduces hidden danger.
Fig. 1-19 is please referred to, group frame unit 200 includes the first material fetching mechanism 210, corner brace assembling mechanism 220, frame assembling
Mechanism 230 and angle lap mechanism 240;
Manual or automatic feeding to corner brace assembling mechanism 220, the first material fetching mechanism 210 grabs after the completion of profile 1001 is cut
First profile is assembled with corner brace, and after the first profile and corner brace are completed, the first material fetching mechanism 210 is by the equipped with corner brace
One profile is sent to border assembler structure 230;
First material fetching mechanism 210 automatically grabs the second profile and carries out a group frame with the first profile equipped with corner brace, and group frame is completed
Afterwards, frame 1002 is sent to angle lap mechanism 240 and carries out edging by the first material fetching mechanism 210.
Fig. 1-19 is please referred to, corner brace assembling mechanism 220 includes crimping corner brace device 222, clamp device 223, conveying device
224 and vibrating disk 221, the quantity of corner brace compression bonding apparatus 222 is 2, respectively the first corner brace compression bonding apparatus and the crimping of the second corner brace
Device, the first corner brace compression bonding apparatus and the second corner brace compression bonding apparatus are respectively mounted on the rack, and clamp device 223 is arranged at first jiao
The top of code compression bonding apparatus and the second corner brace compression bonding apparatus, and move therebetween;For conveying the conveying device 224 of profile
It is mounted on the side of rack, vibrating disk 221 is mounted on the other side of rack;The quantity of vibrating disk is 2, respectively the first vibrating disk
With the second vibrating disk, the first vibrating disk is connected with the first corner brace compression bonding apparatus, the second vibrating disk and the second corner brace compression bonding apparatus
It is connected.
Fig. 6-9 is please referred to, crimping corner brace device 222 includes first motor 201, the second cylinder 202, third cylinder 203, vibration
Moving plate feeding port 204 and profile installing port 205;Vibrating disk 221 by feeding passage by corner brace vibration feeding, sending by proper alignment
Expect the vibrating disk feeding port 204 for reaching crimping corner brace device 222 on channel, is matched by the second cylinder 202 and third cylinder 203
It closes, after corner brace is placed, the first profile that clamp device 223 clamps well cutting is put into the profile installing port 205 on both sides, both sides
First motor 201 start simultaneously, by the corner brace on both sides simultaneously be pressed into the first profile of well cutting.
Referring to Fig. 9, clamp device 223, reversely hung Yong is mounted on the shelf of board, including clamping jaw 206 and the 4th cylinder
207, started by the 4th cylinder 207 and closed, control clamping jaw 206 is opened or clamping.
Referring to Fig. 10, angle lap mechanism 240, including abrasive band 241 and the second motor 242;Abrasive band 241 is set in the second motor
On 242, started by the second motor 242, abrasive band 241 is driven to rotate, the frame 1002 that group frame is completed passes through the first material fetching mechanism
210 crawls, then needing the part of angle lap to be in contact with the abrasive band 241 in angle lap mechanism 240, the second motor 242 starts,
It drives abrasive band 241 to rotate, completes the angle lap of frame 1002.Angle lapping device adjustable angle in angle lap mechanism 240, can be according to reality
Border production needs, and the angle of angle lapping device is adjusted so as to be more suitable for angle lap movement, angle can be 60 °, 90 ° or any other angle
Degree.
Fig. 1-19 is please referred to, putting decorations paper unit 300 includes sending frame mechanism 310, decorations paper transmission mechanism 320 and decorations paper crawl
Mechanism 330 send frame mechanism 310, decorations paper transmission mechanism 320 and decorations paper grasping mechanism 330 to be respectively mounted on the rack, send bare bones
Structure 310 and decorations paper transmission mechanism 320 are oppositely arranged, and frame mechanism 310 and decorations paper driver are being sent in the setting of decorations paper grasping mechanism 330
The top of structure;The quantity for putting decorations paper unit 300 is 3, respectively puts pet plate unit, puts paper jam unit and puts backing paper unit, frame
After the completion of angle lap successively through over-discharge pet plate unit, put paper jam unit and put backing paper unit.
Figure 12 is please referred to, sending frame mechanism 310 includes the 5th cylinder 311, the 6th cylinder 312, third sliding block 313, third
Sliding rail 314 and backgauge bracket 315;5th cylinder 311 controls the transverse movement for sending frame mechanism 310, and the control of the 6th cylinder 312 is sent
The longitudinal movement of Kuang Liao mechanism 310 entirely send frame mechanism 310 to slide fortune on third sliding rail 314 by third sliding block 313
Row, backgauge bracket 315 are used for the positioning of frame 1002.
Figure 13 is please referred to, paper grasping mechanism 330, including the first sucker 331, sucker fixed frame 332 and the 7th cylinder are adornd
333;First sucker 331 is connected by sucker fixed frame 332 with the 7th cylinder 333, and the starting of the 7th cylinder 333 drives first
Sucker 331 draws decorations paper, and then decorations paper is placed on frame 1002, completes assembly.
Fig. 1-19 is please referred to, riveting unit 400 includes the second material fetching mechanism 410, perforating mechanism 420, drive the rivets mechanism
430, hanging buckle mechanism 440 and backboard installing mechanism 450 are filled;Backboard 1003 is sent by the second material fetching mechanism 410 to perforating mechanism 420
It is punched, then the second material fetching mechanism 410 send backboard 1003 to 430 dummy rivet of mechanism and the elastic slice of driving the rivets, and has assembled
Backboard 1003 is sent to dress hanging buckle mechanism 440 to the assembly for carrying out hanging buckle at rear second material fetching mechanism 410, then the second material fetching mechanism
410 send frame 1002 to backboard installing mechanism 450 assembly for carrying out backboard 1003 and frame 1002.
Figure 15 is please referred to, the second material fetching mechanism 410 includes feeding jig, feeding device and pedestal;Feeding jig is mounted on
In feeding device, feeding device is mounted on the base;Feeding jig includes the second sucker 411, sucker mounting rack 412, the
Two suckers 411 are mounted in feeding robot 413 by sucker mounting rack 412;Feeding robot 413 controls the second sucker 411
Absorption and placement.
Figure 16 is please referred to, perforating mechanism 420 is provided with perforating device 421, and perforating device 421 is mounted on the rack;Pass through
Third motor 423 starts, and drives perforating device 421 to slide on the 4th sliding rail 422, can automatically adjust the punching of backboard 1003
Position.
Figure 17 is please referred to, the mechanism that drives the rivets 430 includes third vibrating disk 432 and the first assembling device 431, third vibrating disk
432 include rivet vibrating disk and elastic slice vibrating disk, and rivet vibrating disk and elastic slice vibrating disk are located at the one of the first assembling device 431
Side, the first assembling device 431 include rivet assembling device and elastic slice assembling device, respectively with rivet vibrating disk and elastic slice vibrating disk
It is connected.
Figure 18 is please referred to, dress hanging buckle mechanism 440 includes the 4th vibrating disk 442 and the second assembling 441, the 4th vibrating disk 442
The side that the second assembling device 441 is arranged in is connected with the second assembling device 441, and the second assembling device 441 is arranged in rack
On.
Backboard installing mechanism 450 is provided with framing fixture, and framing fixture is mounted on the rack, and is used for fixed frame
Frame 1002 facilitates frame 1002 and backboard 1003 to assemble.
Figure 19 is please referred to, further includes assembling carrier unit 500, assembling carrier unit 500 is used for the bracket of backboard 1003
1004 assemblings;Assembling carrier unit 500 includes frame fixed fixture 520 and bracket mounting device 510, frame fixed fixture 520
It is respectively mounted on the rack with bracket mounting device 510, the top of frame fixed fixture 520 is arranged in bracket mounting device 510.
Preferably, the quantity of saw unit is at least 1;The quantity of first material fetching mechanism is at least 1;Fill the number of corner brace mechanism
Amount is at least 1;The quantity of angle lap mechanism is at least 1;The quantity of dress hanging buckle mechanism is at least 1;Assemble the quantity of carrier unit extremely
It is less 1.By increasing the quantity of each unit or mechanism, shortens the production time, increase production efficiency, created for enterprise more
Value.
Fig. 1-19 is please referred to, rack of the invention can be integrated the open frame either separated rack of each mechanism, this
In embodiment, rack is separated rack, facilitates carryings, each independent mechanism can also the other production lines of idle investment into
Row is made the best use of everything.The present invention is widely used in the assembling of various aluminium alloy photo frames, window frame, doorframe etc..
Please refer to Fig. 1-19, a kind of aluminum profile automatic assembling 1000 provided by the invention, using the reasonable of two saw blades
Angular compliance, saw material is high-efficient, and precision is high, and material damage is few;The pipelining equipment many places of entire aluminum profile automatic assembling are provided with
Automatic robot realizes the full-automatic production of robot feeding blowing, artificial few, high-efficient, is the production section of enterprise
About cost.
The foregoing is merely illustrative of the preferred embodiments of the present invention, is not intended to restrict the invention, all in essence of the invention
Within mind and principle, any modification, equivalent substitution, improvement and etc. done should all be included within the scope of protection of the invention.