CN108890314B - Automatic aluminum profile assembling machine - Google Patents
Automatic aluminum profile assembling machine Download PDFInfo
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- CN108890314B CN108890314B CN201811076691.8A CN201811076691A CN108890314B CN 108890314 B CN108890314 B CN 108890314B CN 201811076691 A CN201811076691 A CN 201811076691A CN 108890314 B CN108890314 B CN 108890314B
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- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 title claims abstract description 23
- 229910052782 aluminium Inorganic materials 0.000 title claims abstract description 23
- 230000007246 mechanism Effects 0.000 claims abstract description 180
- 239000000463 material Substances 0.000 claims abstract description 61
- 238000005034 decoration Methods 0.000 claims abstract description 42
- 238000009432 framing Methods 0.000 claims abstract description 21
- 238000007599 discharging Methods 0.000 claims abstract description 15
- 238000005520 cutting process Methods 0.000 claims abstract description 7
- 238000004080 punching Methods 0.000 claims description 20
- 238000002788 crimping Methods 0.000 claims description 19
- 230000005540 biological transmission Effects 0.000 claims description 8
- 238000007688 edging Methods 0.000 claims description 3
- 229910000838 Al alloy Inorganic materials 0.000 claims description 2
- 238000004519 manufacturing process Methods 0.000 abstract description 16
- 238000010586 diagram Methods 0.000 description 4
- 230000000712 assembly Effects 0.000 description 2
- 238000000429 assembly Methods 0.000 description 2
- 230000000903 blocking effect Effects 0.000 description 2
- 238000000034 method Methods 0.000 description 2
- 206010036872 Prolonged labour Diseases 0.000 description 1
- 230000009471 action Effects 0.000 description 1
- 238000007664 blowing Methods 0.000 description 1
- 230000003247 decreasing effect Effects 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000005553 drilling Methods 0.000 description 1
- 230000006872 improvement Effects 0.000 description 1
- 238000009776 industrial production Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000008569 process Effects 0.000 description 1
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P23/00—Machines or arrangements of machines for performing specified combinations of different metal-working operations not covered by a single other subclass
- B23P23/06—Metal-working plant comprising a number of associated machines or apparatus
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21J—FORGING; HAMMERING; PRESSING METAL; RIVETING; FORGE FURNACES
- B21J15/00—Riveting
- B21J15/10—Riveting machines
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21J—FORGING; HAMMERING; PRESSING METAL; RIVETING; FORGE FURNACES
- B21J15/00—Riveting
- B21J15/10—Riveting machines
- B21J15/30—Particular elements, e.g. supports; Suspension equipment specially adapted for portable riveters
- B21J15/32—Devices for inserting or holding rivets in position with or without feeding arrangements
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21J—FORGING; HAMMERING; PRESSING METAL; RIVETING; FORGE FURNACES
- B21J15/00—Riveting
- B21J15/38—Accessories for use in connection with riveting, e.g. pliers for upsetting; Hand tools for riveting
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23D—PLANING; SLOTTING; SHEARING; BROACHING; SAWING; FILING; SCRAPING; LIKE OPERATIONS FOR WORKING METAL BY REMOVING MATERIAL, NOT OTHERWISE PROVIDED FOR
- B23D45/00—Sawing machines or sawing devices with circular saw blades or with friction saw discs
- B23D45/10—Sawing machines or sawing devices with circular saw blades or with friction saw discs with a plurality of circular saw blades
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P19/00—Machines for simply fitting together or separating metal parts or objects, or metal and non-metal parts, whether or not involving some deformation; Tools or devices therefor so far as not provided for in other classes
- B23P19/001—Article feeders for assembling machines
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P19/00—Machines for simply fitting together or separating metal parts or objects, or metal and non-metal parts, whether or not involving some deformation; Tools or devices therefor so far as not provided for in other classes
- B23P19/02—Machines for simply fitting together or separating metal parts or objects, or metal and non-metal parts, whether or not involving some deformation; Tools or devices therefor so far as not provided for in other classes for connecting objects by press fit or for detaching same
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23Q—DETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
- B23Q7/00—Arrangements for handling work specially combined with or arranged in, or specially adapted for use in connection with, machine tools, e.g. for conveying, loading, positioning, discharging, sorting
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23Q—DETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
- B23Q7/00—Arrangements for handling work specially combined with or arranged in, or specially adapted for use in connection with, machine tools, e.g. for conveying, loading, positioning, discharging, sorting
- B23Q7/005—Lifting devices
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Physics & Mathematics (AREA)
- Optics & Photonics (AREA)
- Grinding And Polishing Of Tertiary Curved Surfaces And Surfaces With Complex Shapes (AREA)
- Automatic Assembly (AREA)
Abstract
The invention discloses an automatic aluminum profile assembling machine, which comprises a sawing unit, a framing unit, a decoration paper placing unit and a riveting unit, wherein the sawing unit is used for sawing aluminum profiles; the sawing unit is used for cutting the section bar, and after the section bar to be processed is cut into a preset length by the sawing unit, the cut section bar is sent to the framing unit; the frame assembling unit is used for assembling the cut section bars, and after the frame assembling unit completes the frame assembling of the section bars, the frame is sent to the decorative paper placing unit; the decoration paper placing unit is used for placing decoration paper on the assembled frame, and after the decoration paper placing unit places the decoration paper into the frame, the decoration paper placing unit sends the frame to the riveting unit; and the riveting unit is used for loading rivets and shrapnel on the back plate, loading the back plate into the frame by the riveting unit after the rivets and the shrapnel are loaded on the riveting unit, and conveying the frame to the next station by the riveting unit after the assembly is completed. The invention has reasonable design among all mechanisms, realizes the full-automatic production of robot material taking and discharging, has less labor and high efficiency, and saves the cost for the production of enterprises.
Description
Technical Field
The invention belongs to the field of mechanical equipment, and particularly relates to an automatic aluminum profile assembling machine.
Background
The aluminum profile has the characteristics of various self structural forms, convenient use and the like, and is increasingly widely used in daily life and industrial production. When the aluminum profile is applied, the aluminum profile is usually required to be spliced to form a frame with a novel structure, and the traditional connection mode of the aluminum profile is as follows: drilling holes on one aluminum profile with connection, and then connecting the two aluminum profiles together by using fasteners such as bolts on the other aluminum profile, or fixing the two aluminum profiles by using two exposed connecting pieces; both methods have the defects of inflexibility in assembly and disassembly, long labor consumption and the like, so that the working efficiency of staff is low. In order to facilitate the disassembly of the spliced aluminum profile frame, the profile needs to be improved in cutting and assembling, and corresponding equipment is also produced. In the prior art, the cutting, the assembling and the like of the aluminum profile are separately performed, so that time and labor are wasted, automatic production cannot be realized, and the production cost of enterprises is increased.
Disclosure of Invention
In view of the above, the invention provides an automatic aluminum profile assembling machine, from blanking to assembling, full-automatic feeding and assembling can be realized, manual participation is less, the efficiency is high, the assembling production is greatly facilitated, the efficiency is improved for the production of enterprises, and the cost is saved.
An automatic aluminum profile assembling machine comprises a sawing unit, a framing unit, a decoration paper placing unit and a riveting unit;
the sawing unit is used for cutting the section bar, and after the section bar to be processed is cut into a preset length by the sawing unit, the cut section bar is sent to the framing unit;
The frame assembling unit is used for assembling the cut section bars, and after the frame assembling unit completes the frame assembling of the section bars, the frame is sent to the decorative paper placing unit;
The decoration paper placing unit is used for placing decoration paper on the assembled frame, and after the decoration paper placing unit places the decoration paper into the frame, the decoration paper placing unit sends the frame to the riveting unit;
and the riveting unit is used for loading rivets and shrapnel on the back plate, loading the back plate into the frame by the riveting unit after the rivets and the shrapnel are loaded on the riveting unit, and conveying the frame to the next station by the riveting unit after the assembly is completed.
Preferably, the sawing unit comprises a frame, a feeding mechanism and a sawing machine mechanism, wherein the feeding mechanism and the sawing machine mechanism are both arranged on the frame, and the sawing machine mechanism is arranged on one side of the feeding mechanism;
The feeding mechanism comprises a feeding assembly, a jacking assembly and a feeding assembly, wherein the feeding assembly and the jacking assembly are respectively provided with two groups, the feeding assembly is respectively provided with a first feeding assembly and a second feeding assembly, the jacking assembly is respectively provided with a first jacking assembly and a second jacking assembly, the first jacking assembly is arranged on the right side of the first feeding assembly, the second jacking assembly is arranged between the first feeding assembly and the second feeding assembly, and the feeding assembly for grabbing profile feeding is arranged on one side of the first feeding assembly and one side of the second feeding assembly.
Preferably, the sawing machine mechanism comprises a discharging mould and saw blades, the discharging mould is arranged on the frame, the number of the saw blades is 2, the saw blades are respectively a first saw blade and a second saw blade, the first saw blade and the second saw blade are arranged below the discharging mould, the first saw blade and the second saw blade are arranged at an included angle of 45 degrees with the discharging mould, and the included angle between the first saw blade and the second saw blade is 90 degrees.
Preferably, the frame assembling unit comprises a first material taking mechanism, an angle code assembling mechanism, a frame assembling mechanism and an angle grinding mechanism;
After the profile is cut, the profile is fed to an angle code assembling mechanism manually or automatically, a first material taking mechanism grabs a first profile and assembles the angle code, and after the first profile and the angle code are assembled, the first material taking mechanism sends the first profile with the angle code to a frame assembling mechanism;
The first material taking mechanism automatically grabs the second section bar and carries out framing with the first section bar provided with the corner connector, and after framing is completed, the first material taking mechanism sends the frame to the corner grinding mechanism for edging.
Preferably, the corner code assembling mechanism comprises a crimping corner code device, a clamping device, a conveying device and a vibrating disc, wherein the number of the corner code crimping devices is 2, namely a first corner code crimping device and a second corner code crimping device, which are both arranged on a frame, and the clamping device is arranged above the first corner code crimping device and the second corner code crimping device and moves between the first corner code crimping device and the second corner code crimping device; the conveying device for conveying the sectional materials is arranged on one side of the frame, and the vibration disc is arranged on the other side of the frame; the quantity of vibration dish is 2, is first vibration dish and second vibration dish respectively, and first vibration dish is connected with first angle sign indicating number crimping device, and the second vibration dish is connected with second angle sign indicating number crimping device.
Preferably, the paper placing and decorating unit comprises a frame feeding mechanism, a paper decorating transmission mechanism and a paper decorating grabbing mechanism, wherein the frame feeding mechanism, the paper decorating transmission mechanism and the paper decorating grabbing mechanism are all arranged on the stand, the frame feeding mechanism and the paper decorating transmission mechanism are oppositely arranged, and the paper decorating grabbing mechanism is arranged above the frame feeding mechanism and the paper decorating transmission mechanism; the number of the decorative paper units is 3, namely a pet board unit, a card paper unit and a back paper unit, and the frame is sequentially provided with the pet board unit, the card paper unit and the back paper unit after finishing angle grinding.
Preferably, the riveting unit comprises a second material taking mechanism, a punching mechanism, a rivet loading mechanism, a hanging and buckling mechanism and a backboard mounting mechanism; the back plate is conveyed to the punching mechanism for punching through the second material taking mechanism, then the back plate is conveyed to the rivet installing mechanism for rivet assembling and the elastic sheet assembling through the second material taking mechanism, after assembling is completed, the back plate is conveyed to the hanging buckle installing mechanism for hanging buckle assembling through the second material taking mechanism, and then the frame is conveyed to the back plate installing mechanism for assembling the back plate and the frame through the second material taking mechanism.
Preferably, the second material taking mechanism comprises a material taking jig, a material taking device and a base; the material taking jig is arranged on the material taking device, and the material taking device is arranged on the base;
the punching mechanism is provided with a punching device which is arranged on the frame;
The rivet loading mechanism comprises a third vibration disc and a first assembling device, the third vibration disc comprises a rivet vibration disc and an elastic piece vibration disc, the rivet vibration disc and the elastic piece vibration disc are positioned on one side of the first assembling device, and the first assembling device is arranged on the frame;
The hanging and buckling mechanism comprises a fourth vibration disc and a second assembling device, the fourth vibration disc is arranged on one side of the second assembling device, and the second assembling device is arranged on the frame;
the backboard mounting mechanism is provided with a frame fixing device, and the frame fixing device is mounted on the rack.
Preferably, the back plate comprises a back plate support frame, and the back plate support frame comprises an assembling support frame unit used for support frame assembling of the back plate; the assembly bracket unit comprises a frame fixing jig and a bracket mounting device, wherein the frame fixing jig and the bracket mounting device are both arranged on the frame, and the bracket mounting device is arranged above the frame fixing jig.
Preferably, the number of sawing units is at least 1; the number of the first material taking mechanisms is at least 1; the number of the corner fitting mechanisms is at least 1; the number of the angle grinding mechanisms is at least 1; the number of the hanging and buckling mechanisms is at least 1; the number of assembled rack units is at least 1.
The automatic aluminum profile assembling machine adopts the reasonable angle matching of the two saw blades, so that the sawing efficiency is high, the precision is high and the material loss is less; the assembly line equipment of the whole aluminum profile automatic assembly machine is provided with the automatic robots at a plurality of positions, so that the full-automatic production of taking and discharging by the robots is realized, the labor is less, the efficiency is high, and the cost is saved for the production of enterprises.
Drawings
Fig. 1 is a schematic diagram of a general assembly structure according to a preferred embodiment of the present invention.
Fig. 2 is a schematic structural view of a sawing unit in the invention.
Fig. 3 is a schematic diagram of a feeding knot in a sawing unit in the invention.
Fig. 4 is a schematic structural view of a feeding assembly according to the present invention.
Fig. 5 is a schematic structural view of the sawing machine mechanism in the invention.
Fig. 6 is a schematic structural diagram of a framing unit in the present invention.
Fig. 7 is a schematic structural view of the corner connector assembly mechanism according to the present invention.
Fig. 8 is a schematic structural view of a crimping corner connector device according to the present invention.
Fig. 9 is a schematic structural view of the gripping device of the present invention.
Fig. 10 is a schematic structural view of the angle grinding mechanism in the present invention.
Fig. 11 is a schematic structural view of a decor paper unit in the present invention.
FIG. 12 is a schematic view of a frame feeding mechanism according to the present invention.
Fig. 13 is a schematic structural view of a paper gripping mechanism according to the present invention.
Fig. 14 is a schematic structural view of a caulking unit according to the present invention.
Fig. 15 is a schematic structural view of a second extracting mechanism according to the present invention.
Fig. 16 is a schematic structural view of the punching mechanism in the present invention.
Fig. 17 is a schematic view of the rivet setting mechanism of the present invention.
Fig. 18 is a schematic structural view of the hanging buckle mechanism in the present invention.
Fig. 19 is a schematic structural view of an assembled rack unit according to the present invention.
Detailed Description
The present invention will be described in further detail with reference to the drawings and examples, in order to make the objects, technical solutions and advantages of the present invention more apparent. It should be understood that the specific embodiments described herein are for purposes of illustration only and are not intended to limit the scope of the invention.
Referring to fig. 1 to 19, an automatic aluminum profile assembling machine 1000 includes a sawing unit 100, a framing unit 200, a decorating paper placing unit 300, and a riveting unit 400;
The sawing unit 100 is used for cutting the profile, and after the sawing unit 100 cuts the profile 1001 to be processed into a predetermined length, the cut profile is sent to the framing unit 200;
the framing unit 200 is used for assembling the cut section bars, and after the framing unit 200 finishes framing the section bars, the frame 1002 is sent to the decorative paper placing unit 300;
the decoration paper placing unit 300 is used for placing decoration paper on the assembled frame 1002, and after the decoration paper placing unit 300 places decoration paper on the frame 1002, the decoration paper placing unit 300 sends the frame 1002 to the riveting unit 400;
And the riveting unit 400 is used for riveting and shrapnel loading of the back plate 1003, after the riveting unit 400 loads the back plate 1003 into the frame 1002 after the rivets and shrapnels are loaded, and after the assembly is completed, the riveting unit 400 sends the frame 1002 to the next station.
Referring to fig. 1-19, the sawing unit 100 includes a first jacking assembly 10, a second jacking assembly 20, a first loading assembly 30, a second loading assembly 40, a feeding assembly 50, a sawing machine mechanism 60, and a frame 70.
The first jacking component 10, the second jacking component 20, the first feeding component 30, the second feeding component 40 and the feeding component 50 belong to a feeding mechanism, the feeding mechanism and the sawing mechanism 60 are both arranged on the frame 70, and the sawing mechanism 60 is arranged on one side of the feeding mechanism;
The feeding components and the jacking components are respectively provided with two groups, the feeding components are respectively a first feeding component 30 and a second feeding component 40, the jacking components are respectively a first jacking component 10 and a second jacking component 20, the first jacking component 10 is arranged on the right side of the first feeding component 30, the second jacking component 20 is arranged between the first feeding component 30 and the second feeding component 40, and the feeding component 50 for grabbing profile feeding is arranged on one side of the first feeding component 30 and one side of the second feeding component 40.
Referring to fig. 2-5, a feeding schematic diagram is shown, wherein a profile 1001 starts to be fed from a first lifting assembly 10 and then passes through a first feeding assembly 30. The first jacking assembly 10 comprises a first cylinder 11 and a first jig 12; when the section bar is fed in place in the feeding process, the first air cylinder 11 is started to prop against the first jig 12, so that the first jacking assembly 10 is upwards, and the feeding is stopped; in the present embodiment, the number of the second jacking assemblies 20 is 3, and the number of the second jacking assemblies 20 can be increased or decreased according to actual needs.
The first feeding assembly 30 comprises a second jig 31, a first sliding block 32, a first sliding rail 33 and a first mounting plate 34; in this embodiment, the first jig 12 and the second jig 31 are provided with 4 product mounting slots, at least four products can be simultaneously sent, and the number of product mounting slots can be increased according to actual production requirements, so that the production efficiency is increased.
Referring to fig. 4, the feeding assembly 50 includes a first grabbing device 51 and a second sliding rail 52, and the first grabbing device 51 slides on the second sliding rail 52 through a second sliding block, so that the position of the section bar 1001 can be adjusted at any time.
Referring to fig. 5, the sawing machine mechanism 60 includes a discharging mold 63 and saw blades, the discharging mold 63 is disposed on a frame 70, the number of saw blades is 2, the saw blades are a first saw blade 61 and a second saw blade 62, the first saw blade 61 and the second saw blade 62 are disposed below the discharging mold 63, the first saw blade 61 and the second saw blade 62 are disposed at an included angle of 45 ° with the discharging mold 63, and an included angle between the first saw blade 61 and the second saw blade 62 is 90 °. Through the reasonable setting of the position of two saw blades, can make the blank precision high, the material is lost fewly, and the saw blade is in the below of blowing mould 63, safe and reliable reduces the hidden danger.
Referring to fig. 1-19, the framing unit 200 includes a first material taking mechanism 210, an angle block assembling mechanism 220, a frame assembling mechanism 230, and an angle grinding mechanism 240;
After the profile 1001 is cut, feeding the profile to the corner fitting assembly mechanism 220 manually or automatically, and the first material taking mechanism 210 grabs the first profile and the corner fitting for assembly, and after the first profile and the corner fitting assembly are completed, the first material taking mechanism 210 sends the first profile with the corner fitting to the frame assembly mechanism 230;
The first material taking mechanism 210 automatically grabs the second section bar and sets the frame with the first section bar with the corner connector, and after the frame is set, the first material taking mechanism 210 sends the frame 1002 to the corner grinding mechanism 240 for edging.
Referring to fig. 1-19, the corner fitting assembly mechanism 220 includes a crimping corner fitting device 222, a clamping device 223, a conveying device 224 and a vibration plate 221, wherein the number of the corner fitting device 222 is 2, namely a first corner fitting device and a second corner fitting device, which are both installed on the frame, and the clamping device 223 is arranged above the first corner fitting device and the second corner fitting device and moves between the first corner fitting device and the second corner fitting device; a conveying device 224 for conveying the sectional materials is arranged on one side of the frame, and a vibration disc 221 is arranged on the other side of the frame; the quantity of vibration dish is 2, is first vibration dish and second vibration dish respectively, and first vibration dish is connected with first angle sign indicating number crimping device, and the second vibration dish is connected with second angle sign indicating number crimping device.
Referring to fig. 6 to 9, the crimping corner fitting device 222 includes a first motor 201, a second cylinder 202, a third cylinder 203, a vibration plate feeding port 204 and a profile mounting port 205; the vibration disc 221 vibrates the corner connector and feeds the corner connector through the feeding channel, the vibration disc feeding port 204 reaching the crimping corner connector device 222 on the feeding channel is tidily arranged, the second air cylinder 202 and the third air cylinder 203 are matched, after the corner connector is placed, the clamping device 223 clamps the cut first sectional materials into the sectional material mounting ports 205 on two sides, the first motors 201 on two sides are started simultaneously, and the corner connectors on two sides are pressed into the cut first sectional materials simultaneously.
Referring to fig. 9, the gripping device 223 is mounted on a rack of the machine in an inverted mode, and includes a gripping jaw 206 and a fourth air cylinder 207, and is activated and closed by the fourth air cylinder 207 to control the gripping jaw 206 to open or grip.
Referring to fig. 10, angle grinder 240 includes an abrasive belt 241 and a second motor 242; the abrasive belt 241 is sleeved on the second motor 242, the abrasive belt 241 is driven to rotate by being started by the second motor 242, the frame 1002 formed by framing is grabbed by the first material taking mechanism 210, then the part needing angle grinding is contacted with the abrasive belt 241 on the angle grinding mechanism 240, the second motor 242 is started to drive the abrasive belt 241 to rotate, and angle grinding of the frame 1002 is completed. The angle of the angle grinding device on the angle grinding mechanism 240 is adjustable, the angle of the angle grinding device can be adjusted to be more suitable for angle grinding action according to actual production needs, and the angle can be 60 degrees, 90 degrees or any other angle.
Referring to fig. 1 to 19, the decoration paper placing unit 300 includes a frame feeding mechanism 310, a decoration paper driving mechanism 320 and a decoration paper grabbing mechanism 330, wherein the frame feeding mechanism 310, the decoration paper driving mechanism 320 and the decoration paper grabbing mechanism 330 are all installed on a rack, the frame feeding mechanism 310 and the decoration paper driving mechanism 320 are oppositely arranged, and the decoration paper grabbing mechanism 330 is arranged above the frame feeding mechanism 310 and the decoration paper driving mechanism; the number of the decoration paper placing units 300 is 3, namely a pet board placing unit, a paper clamping unit and a back paper placing unit, and the frame passes through the pet board placing unit, the paper clamping unit and the back paper placing unit in sequence after finishing angle grinding.
Referring to fig. 12, the frame feeding mechanism 310 includes a fifth cylinder 311, a sixth cylinder 312, a third slider 313, a third slide rail 314, and a material blocking bracket 315; the fifth cylinder 311 controls the transverse movement of the frame feeding mechanism 310, the sixth cylinder 312 controls the longitudinal movement of the frame feeding mechanism 310, the whole frame feeding mechanism 310 slides on a third sliding rail 314 through a third sliding block 313, and a material blocking bracket 315 is used for positioning the frame 1002.
Referring to fig. 13, the decoration paper grabbing mechanism 330 includes a first suction cup 331, a suction cup fixing frame 332 and a seventh air cylinder 333; the first sucker 331 is connected with a seventh air cylinder 333 through a sucker fixing frame 332, and the seventh air cylinder 333 is started to drive the first sucker 331 to absorb the decorative paper, and then the decorative paper is placed on the frame 1002 to complete assembly.
Referring to fig. 1-19, the riveting unit 400 includes a second reclaiming mechanism 410, a punching mechanism 420, a rivet loading mechanism 430, a hanging and buckling mechanism 440, and a back plate mounting mechanism 450; the back plate 1003 is sent to the punching mechanism 420 for punching through the second material taking mechanism 410, then the second material taking mechanism 410 sends the back plate 1003 to the rivet loading mechanism 430 for rivet and spring assembly, after assembly, the second material taking mechanism 410 sends the back plate 1003 to the hanging and buckling mechanism 440 for hanging and buckling assembly, and then the second material taking mechanism 410 sends the frame 1002 to the back plate mounting mechanism 450 for assembling the back plate 1003 and the frame 1002.
Referring to fig. 15, the second extracting mechanism 410 includes an extracting tool, an extracting device, and a base; the material taking jig is arranged on the material taking device, and the material taking device is arranged on the base; the material taking jig comprises a second sucker 411 and a sucker mounting rack 412, wherein the second sucker 411 is mounted on a material taking robot 413 through the sucker mounting rack 412; the pick-up robot 413 controls the suction and placement of the second suction cups 411.
Referring to fig. 16, the punching mechanism 420 is provided with a punching device 421, and the punching device 421 is mounted on the frame; the third motor 423 is started to drive the punching device 421 to slide on the fourth slide rail 422, so that the punching position of the back plate 1003 can be automatically adjusted.
Referring to fig. 17, the rivet loading mechanism 430 includes a third vibration disk 432 and a first assembling device 431, the third vibration disk 432 includes a rivet vibration disk and an elastic piece vibration disk, the rivet vibration disk and the elastic piece vibration disk are located at one side of the first assembling device 431, and the first assembling device 431 includes a rivet assembling device and an elastic piece assembling device, which are respectively connected with the rivet vibration disk and the elastic piece vibration disk.
Referring to fig. 18, the hanging buckle mechanism 440 includes a fourth vibration plate 442 and a second assembly 441, wherein the fourth vibration plate 442 is disposed on one side of the second assembly device 441 and connected to the second assembly device 441, and the second assembly device 441 is disposed on the frame.
The backboard mounting mechanism 450 is provided with a frame fixture mounted on the frame for securing the frame 1002 to facilitate assembly of the frame 1002 with the backboard 1003.
Referring to fig. 19, the assembly rack unit 500 is further included, and the assembly rack unit 500 is used for rack 1004 assembly of the back plate 1003; the assembly bracket unit 500 includes a frame fixing jig 520 and a bracket mounting device 510, both the frame fixing jig 520 and the bracket mounting device 510 are mounted on the frame, and the bracket mounting device 510 is disposed above the frame fixing jig 520.
Preferably, the number of sawing units is at least 1; the number of the first material taking mechanisms is at least 1; the number of the corner fitting mechanisms is at least 1; the number of the angle grinding mechanisms is at least 1; the number of the hanging and buckling mechanisms is at least 1; the number of assembled rack units is at least 1. By increasing the number of each unit or mechanism, the production time is shortened, the production efficiency is increased, and more value is created for enterprises.
Referring to fig. 1-19, the rack of the present invention may be an integrated rack or separate racks for each mechanism, in this embodiment, the rack is a separate rack, so that the rack is convenient to carry, and each independent mechanism may be put into other production lines for making full use of the other. The invention is widely applicable to the assembly of various aluminum alloy photo frames, window frames, door frames and the like.
Referring to fig. 1-19, the automatic aluminum profile assembling machine 1000 provided by the invention adopts reasonable angle matching of two saw blades, and has the advantages of high sawing efficiency, high precision and less material loss; the assembly line equipment of the whole aluminum profile automatic assembly machine is provided with the automatic robots at a plurality of positions, so that the full-automatic production of taking and discharging by the robots is realized, the labor is less, the efficiency is high, and the cost is saved for the production of enterprises.
The foregoing description of the preferred embodiments of the invention is not intended to be limiting, but rather to enable any modification, equivalent replacement, improvement or the like to be made within the spirit and principles of the invention.
Claims (2)
1. An automatic kludge of aluminium alloy which characterized in that: comprises a sawing unit, a framing unit, a decoration paper placing unit and a riveting unit;
The sawing unit is used for cutting the section bar, and after the section bar to be processed is cut into a preset length by the sawing unit, the section bar after the cutting is sent to the framing unit;
The framing unit is used for assembling the cut section bars, and after framing the section bars, the framing unit sends a frame to the decorative paper placing unit;
The decoration paper placing unit is used for placing decoration paper on the assembled frame, and after the decoration paper is placed into the frame by the decoration paper placing unit, the frame is sent to the riveting unit by the decoration paper placing unit;
The riveting unit is used for loading rivets and loading elastic sheets on the back plate, the back plate is loaded into the frame by the riveting unit after the rivets and the elastic sheets are loaded by the riveting unit, and the frame is sent to the next station by the riveting unit after the assembly is completed;
The sawing unit comprises a frame, a feeding mechanism and a sawing machine mechanism, wherein the feeding mechanism and the sawing machine mechanism are both arranged on the frame, and the sawing machine mechanism is arranged on one side of the feeding mechanism;
The feeding mechanism comprises a feeding assembly, a jacking assembly and a feeding assembly, wherein the feeding assembly and the jacking assembly are respectively provided with two groups, the feeding assembly is a first feeding assembly and a second feeding assembly, the jacking assembly is a first jacking assembly and a second jacking assembly, the first jacking assembly is arranged on the right side of the first feeding assembly, and the second jacking assembly is arranged between the first feeding assembly and the second feeding assembly; the feeding assembly for grabbing profile feeding is arranged on one side of the first feeding assembly and one side of the second feeding assembly;
The sawing machine mechanism comprises a discharging mould and saw blades, wherein the discharging mould is arranged on the frame, the number of the saw blades is 2, the saw blades are respectively a first saw blade and a second saw blade, the first saw blade and the second saw blade are arranged below the discharging mould, the first saw blade and the second saw blade are arranged at an included angle of 45 degrees with the discharging mould, and the included angle between the first saw blade and the second saw blade is 90 degrees;
The frame assembling unit comprises a first material taking mechanism, an angle code assembling mechanism, a frame assembling mechanism and an angle grinding mechanism;
After the section bar is cut, the section bar is fed to the corner connector assembly mechanism manually or automatically, the first material taking mechanism grabs a first section bar and assembles the corner connector, and after the first section bar and the corner connector assembly mechanism are assembled, the first material taking mechanism sends the first section bar with the corner connector to the frame assembly mechanism;
The first material taking mechanism automatically grabs a second section bar and carries out framing with the first section bar provided with the corner connector, and after framing is completed, the first material taking mechanism sends the frame to the corner grinding mechanism for edging;
The corner fitting assembly mechanism comprises crimping corner fitting devices, clamping devices, conveying devices and vibrating discs, wherein the number of the corner fitting devices is 2, namely a first corner fitting device and a second corner fitting device, the first corner fitting device and the second corner fitting device are both arranged on the frame, and the clamping devices are arranged above the first corner fitting device and the second corner fitting device and move between the first corner fitting device and the second corner fitting device; the conveying device for conveying the section bar is arranged on one side of the frame, and the vibration disc is arranged on the other side of the frame; the number of the vibration discs is 2, namely a first vibration disc and a second vibration disc, wherein the first vibration disc is connected with the first angle code crimping device, and the second vibration disc is connected with the second angle code crimping device;
the decoration paper placing unit comprises a frame feeding mechanism, a decoration paper transmission mechanism and a decoration paper grabbing mechanism, wherein the frame feeding mechanism, the decoration paper transmission mechanism and the decoration paper grabbing mechanism are all arranged on a rack, the frame feeding mechanism and the decoration paper transmission mechanism are oppositely arranged, and the decoration paper grabbing mechanism is arranged above the frame feeding mechanism and the decoration paper transmission mechanism; the number of the decoration paper placing units is 3, namely a pet plate placing unit, a paper placing unit and a back paper placing unit, and the frame passes through the pet plate placing unit, the paper placing unit and the back paper placing unit in sequence after finishing angle grinding;
The riveting unit comprises a second material taking mechanism, a punching mechanism, a rivet loading mechanism, a hanging and buckling mechanism and a backboard mounting mechanism; the back plate is conveyed to the punching mechanism for punching through the second material taking mechanism, then the back plate is conveyed to the rivet loading mechanism for assembling the rivet and the elastic sheet through the second material taking mechanism, after the assembly is completed, the back plate is conveyed to the hanging buckle loading mechanism for assembling the hanging buckle through the second material taking mechanism, and then the frame is conveyed to the back plate mounting mechanism through the second material taking mechanism for assembling the back plate and the frame;
The second material taking mechanism comprises a material taking jig, a material taking device and a base; the material taking jig is arranged on the material taking device, and the material taking device is arranged on the base;
the punching mechanism is provided with a punching device, and the punching device is arranged on the frame;
The rivet loading mechanism comprises a second vibration disc and a first assembling device, the second vibration disc comprises a rivet vibration disc and an elastic piece vibration disc, the rivet vibration disc and the elastic piece vibration disc are positioned on one side of the first assembling device, and the first assembling device is arranged on the rack;
The hanging and buckling mechanism comprises a third vibration disc and a second assembling device, the third vibration disc is arranged on one side of the second assembling device, and the second assembling device is arranged on the rack;
the backboard mounting mechanism is provided with a frame fixing device, and the frame fixing device is mounted on the rack;
the assembly support unit is used for support assembly of the backboard; the assembly bracket unit comprises a frame fixing jig and a bracket mounting device, wherein the frame fixing jig and the bracket mounting device are both mounted on the frame, and the bracket mounting device is arranged above the frame fixing jig.
2. An automatic aluminum profile assembling machine as claimed in claim 1, wherein: the number of the sawing units is at least 1; the number of the first material taking mechanisms is at least 1; the number of the corner fitting mechanisms is at least 1; the number of the angle grinding mechanisms is at least 1; the number of the hanging and buckling mechanisms is at least 1; the number of assembled rack units is at least 1.
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| CN201811076691.8A CN108890314B (en) | 2018-09-14 | 2018-09-14 | Automatic aluminum profile assembling machine |
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| CN201811076691.8A CN108890314B (en) | 2018-09-14 | 2018-09-14 | Automatic aluminum profile assembling machine |
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| CN109746690A (en) * | 2019-03-13 | 2019-05-14 | 广东智多慧智能装备有限公司 | window frame automatic production line |
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Effective date of registration: 20240415 Address after: 250300 Yuzhuang, Pingan sub district office, Jinan Economic Development Zone, Shandong Province Applicant after: SHANDONG MINGMEI CNC MACHINERY Co.,Ltd. Country or region after: China Address before: 523000 room 605, building A1, Everbright we Valley, No. 2, headquarters 2 Road, Songshanhu high tech Industrial Development Zone, Dongguan City, Guangdong Province Applicant before: DONGGUAN GREENSTONE AUTOMATION TECHNOLOGY CO.,LTD. Country or region before: China |
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