CN103128550A - Elevator guide rail automatic machining production line and production technology thereof - Google Patents
Elevator guide rail automatic machining production line and production technology thereof Download PDFInfo
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- CN103128550A CN103128550A CN2013100517070A CN201310051707A CN103128550A CN 103128550 A CN103128550 A CN 103128550A CN 2013100517070 A CN2013100517070 A CN 2013100517070A CN 201310051707 A CN201310051707 A CN 201310051707A CN 103128550 A CN103128550 A CN 103128550A
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Abstract
The invention relates to an elevator guide rail automatic machining production line and a production technology thereof. The production line comprises an elevator guide rail milling machining and cutting unit, an elevator guide rail male and female tenon machining unit, an elevator guide rail mounting hole machining unit, an elevator guide rail spot facing machining unit and a conveying and feeding system, wherein the elevator guide rail milling machining and cutting unit, the elevator guide rail male and female tenon machining unit, the elevator guide rail mounting hole machining unit and the elevator guide rail spot facing machining unit are horizontally arranged with each other in a side-by-side mode and vertical feeding and horizontal conveying are performed among every production device through the conveying and feeding system. The elevator guide rail automatic machining production line and the production technology thereof have the advantages of saving installation site and being broad in adaptability due to a compact structure of the production line.
Description
Technical field
The present invention relates to Digit Control Machine Tool field, particularly a kind of cage guide automatic production line and production technology thereof.
Background technology
Patent documentation CN101323086A discloses a kind of elevator guide rail automatic production line, it comprises the large back Milling Process of cage guide unit, cage guide mortise and tenon machining cell, cage guide installing hole machining cell, cage guide spot-facing machining cell, carries feeding system, the large back Milling Process of cage guide unit, cage guide mortise and tenon machining cell, cage guide installing hole machining cell, cage guide spot-facing machining cell and the collaborative work of conveying feeding system, each machining cell vertically arranges each other.This equipment has avoided because the difference of the product quality that processing Personnel Skill Levels's difference causes, product quality improve and also quality unified, reduced substandard products, with respect to artificial unit processing, improve production efficiency, lowered working strength, improved workman's working environment.But this production line length is longer, needs larger workshop erection unit.
Summary of the invention
Technical problem to be solved by this invention is: a kind of cage guide automatic production line and production technology thereof are provided, make production line compacter.
The technical solution adopted for the present invention to solve the technical problems is: a kind of cage guide automatic production line comprises cage guide Milling Process unit, cage guide mortise and tenon machining cell, cage guide installing hole machining cell, cage guide spot-facing machining cell and carries feeding system; Cage guide Milling Process unit, cage guide mortise and tenon machining cell, cage guide installing hole machining cell and cage guide spot-facing machining cell laterally are arranged side by side each other; Cage guide Milling Process unit comprises the first cage guide milling equipment and the second cage guide milling equipment, the portraitlandscape setting of staggering each other of two cage guide milling equipments; Cage guide mortise and tenon machining cell comprises the first cage guide mortise and tenon process equipment and the second cage guide mortise and tenon process equipment, the portraitlandscape setting of staggering each other of two cage guide mortise and tenon process equipments; Cage guide installing hole machining cell comprises the first cage guide installing hole process equipment and the second cage guide installing hole process equipment, the portraitlandscape setting of staggering each other of two cage guide installing hole process equipments; Cage guide spot-facing machining cell comprises the first cage guide spot-facing process equipment and the second cage guide spot-facing process equipment, the portraitlandscape setting of staggering each other of two cage guide spot-facing process equipments; Pass through to carry the vertical material loading of feeding system, lateral transfer between the first cage guide milling equipment, the second cage guide milling equipment, the first cage guide mortise and tenon process equipment, the second cage guide mortise and tenon process equipment, the first cage guide installing hole process equipment, the second cage guide installing hole process equipment, the first cage guide spot-facing process equipment and the second cage guide spot-facing process equipment.
Further limit, the first and second cage guide milling equipments all configure the termination milling head of a milling cage guide one end termination and the large back installed surface milling head of milling cage guide one a large back installed surface of end.
further limit, carry feeding system to comprise vertical feed mechanism and transverse conveying mechanism, two milling heads of the first cage guide milling equipment and the second cage guide milling equipment are equipped with respectively a vertical feed mechanism, the first cage guide mortise and tenon process equipment, the second cage guide mortise and tenon process equipment, the first cage guide installing hole process equipment, the second cage guide installing hole process equipment, the first cage guide spot-facing process equipment and the second cage guide spot-facing process equipment are equipped with respectively a vertical feed mechanism, pass through transverse conveying mechanism lateral transfer cage guide between each vertical feed mechanism.
be simplified structure, improve integrated level, further limit, the first cage guide milling equipment, the second cage guide milling equipment, the first cage guide mortise and tenon process equipment, the second cage guide mortise and tenon process equipment, the first cage guide installing hole process equipment, the second cage guide installing hole process equipment, the first cage guide spot-facing process equipment, the second cage guide spot-facing process equipment horizontal two rows arrange, the termination milling head of the same side of the first and second cage guide milling equipments and large back installed surface milling head are arranged on same base, other two or more process equipments of same row also are arranged on same base.
Further limit, the process equipment that is arranged on same base shares a cover Hydraulic Station, a cooling system, a chip removal system.
Further limit, be provided with the guide rail turning over mechanism on the conveying feeding system, the guide rail turning over mechanism is between cage guide installing hole machining cell and cage guide spot-facing machining cell.
A kind of cage guide automatic production line production technology, concrete steps are as follows:
A, with cage guide by carrying the feeding system material loading;
B, carry feeding system with the termination of vertical material loading to the first cage guide of cage guide milling equipment milling cage guide one end and large back installed surface;
After the termination of C, an end and large back installed surface milling are completed, carry feeding system that cage guide is withdrawed from from the first cage guide milling equipment and lateral transfer, then with termination and the large back installed surface of vertical feeding to the second cage guide of the cage guide milling equipment milling cage guide other end;
After the termination of D, the cage guide other end and large back installed surface milling are completed, carry feeding system cage guide to be withdrawed from from the second cage guide milling equipment and lateral transfer, again with vertical material loading to the first cage guide of cage guide mortise and tenon process equipment, the mortise and tenon of milling cage guide one end;
After E, an end mortise and tenon milling are completed, carry feeding system that cage guide is withdrawed from from the first cage guide mortise and tenon process equipment and lateral transfer, then with the mortise and tenon of vertical material loading to the second cage guide of the cage guide mortise and tenon process equipment milling other end;
After the mortise and tenon milling of F, the cage guide other end is completed, carry feeding system that cage guide is withdrawed from from the second cage guide mortise and tenon process equipment and lateral transfer, then with the installing hole of the drilling cage guide one large back of end in vertical material loading to the first cage guide of cage guide installing hole process equipment;
After G, the large back installing hole of an end drilling are completed, carry feeding system cage guide to be withdrawed from from the first cage guide installing hole process equipment and lateral transfer, then will process the installing hole of the large back of the other end in vertical material loading to the second cage guide of cage guide installing hole process equipment;
After the large back installing hole drilling of H, the cage guide other end is completed, carry feeding system that cage guide is withdrawed from and by the guide rail turning over mechanism, cage guide stood up in lateral transfer from the second cage guide installing hole process equipment, make with jagged installing hole up;
After I, conveying feeding system continue lateral transfer with cage guide, vertical material loading, enter the first cage guide counterboring device and carry out spot-facing processing, after one end spot-facing is completed, carry feeding system that cage guide is withdrawed from from the first cage guide counterboring device, then lateral transfer, then with completing the spot-facing processing of the other end in vertical material loading to the second cage guide of cage guide counterboring device, machine rear conveying feeding system with the cage guide blanking.
The invention has the beneficial effects as follows: because the production line compact structure has been saved the fabricating yard, adaptability is more extensive.
Description of drawings
The present invention is further detailed explanation below in conjunction with the drawings and specific embodiments;
Fig. 1 is structural representation of the present invention;
In figure, 11. the first cage guide milling equipment, 22. second cage guide milling equipments, 21. first cage guide mortise and tenon process equipments, 22. the second cage guide mortise and tenon process equipment, 31. the first cage guide installing hole process equipment, 32. second cage guide installing hole process equipments, 41. first cage guide counterboring devices, 42. the second cage guide counterboring device, 51. vertical feed mechanism, 52. transverse conveying mechanisms, 6. cage guide.
The specific embodiment
As shown in Figure 1, a kind of cage guide automatic production line comprises cage guide Milling Process unit, cage guide mortise and tenon machining cell, cage guide installing hole machining cell, cage guide spot-facing machining cell and carries feeding system.
Cage guide Milling Process unit, cage guide mortise and tenon machining cell, cage guide installing hole machining cell and cage guide spot-facing machining cell laterally are arranged side by side each other.
Cage guide Milling Process unit comprises the first cage guide milling equipment 11 and the second cage guide milling equipment 12, two cage guide milling equipments are disposed in the both sides of conveying feeding apparatus 5 face-to-face, and a work step each other vertically staggers.The first and second cage guide milling equipments 11,12 all configure the termination milling head of a milling cage guide 6 one end terminations and the large back installed surface milling head of the milling cage guide 6 one large back installed surfaces of end, and the termination milling head of the same side and large back installed surface milling head are arranged on same base.
Cage guide mortise and tenon machining cell comprises the first cage guide mortise and tenon process equipment 21 and the second cage guide mortise and tenon process equipment 22, the cloudy tenon of the first cage guide mortise and tenon process equipment 21 and the second cage guide mortise and tenon process equipment 22 difference milling cage guide 6 one ends and the positive tenon of the other end, two cage guide mortise and tenon process equipments are disposed in the both sides of conveying feeding apparatus 5 face-to-face, and a work step each other vertically staggers.
Cage guide installing hole machining cell comprises the first cage guide installing hole process equipment 31 and the second cage guide installing hole process equipment 32, the first cage guide installing hole process equipment 31 and the second cage guide installing hole process equipment 32 be each four installing holes of drilling cage guide 6 two ends respectively, two cage guide installing hole process equipments are disposed in the both sides of conveying feeding apparatus 5 face-to-face, and a work step each other vertically staggers.
Cage guide spot-facing machining cell comprises the first cage guide spot-facing process equipment 41 and the second cage guide spot-facing process equipment 42, the first cage guide spot-facing process equipment 41 and the second cage guide spot-facing process equipment 42 are used for removing the drilling burr of cage guide 6 four installing holes in two ends, two cage guide spot-facing process equipments are disposed in the both sides of conveying feeding apparatus 5 each other face-to-face, and a work step each other vertically staggers.
The first cage guide milling equipment 11, the first cage guide mortise and tenon process equipment 21, the first cage guide installing hole process equipment 31, the first cage guide spot-facing process equipment 41 are in same row, and the first cage guide mortise and tenon process equipment 21, the first cage guide installing hole process equipment 31, the first cage guide spot-facing process equipment 41 are arranged on same base.The second cage guide milling equipment 12, the second cage guide mortise and tenon process equipment 22, the second cage guide installing hole process equipment 32, the second cage guide spot-facing process equipment 42 are in same row, and the second cage guide mortise and tenon process equipment 22, the second cage guide installing hole process equipment 32, the second cage guide spot-facing process equipment 42 are arranged on same base.Three equipment on each base share a hydraulic system, cooling system, a chip removal system and control by electrical system separately.
carry feeding system to comprise vertical feed mechanism 51 and transverse conveying mechanism 52, two milling heads of the first cage guide milling equipment 11 and the second cage guide milling equipment 12 are equipped with respectively a vertical feed mechanism 51, the first cage guide mortise and tenon process equipment 21, the second cage guide mortise and tenon process equipment 22, the first cage guide installing hole process equipment 31, the second cage guide installing hole process equipment 32, the first cage guide spot-facing process equipment 41 and the second cage guide spot-facing process equipment 42 are equipped with respectively a vertical feed mechanism 51, pass through transverse conveying mechanism 52 lateral transfer cage guides 6 between each vertical feed mechanism 51.
Be provided with the guide rail turning over mechanism on the conveying feeding system, the guide rail turning over mechanism is between cage guide installing hole machining cell and cage guide spot-facing machining cell, so that cage guide spot-facing process equipment is completed cage guide 6 installing hole deburring operations.
The concrete steps of utilizing this cage guide automatic production line to process are as follows:
A, with cage guide 6 by carrying the feeding system material loading;
B, carry feeding system with the termination milling head of vertical material loading to the first cage guide milling equipment 11 of cage guide 6, the termination of milling cage guide 6 one ends, after the termination milling of cage guide 6 one ends is completed, carry feeding system cage guide 6 to be withdrawed from from the milling head of termination and lateral transfer, again with the extremely large back installed surface milling head of the vertical feeding of cage guide 6, the large back installed surface of the same end of milling;
C, after one end termination and large back installed surface milling are completed, carry feeding system cage guide 6 to be withdrawed from from the first cage guide milling equipment 11 and lateral transfer, again with the termination milling head of vertical feeding to the second cage guide milling equipment 12 of cage guide 6, the termination of milling cage guide 6 other ends, after the termination milling of cage guide 6 other ends is completed, carry feeding system cage guide 6 to be withdrawed from rear lateral transfer from the milling head of termination, again with the extremely large back installed surface milling head of the vertical feeding of cage guide 6, the large back installed surface of the same end of milling, the large back installed surface of the milling other end,
After the termination of D, cage guide 6 other ends and large back installed surface milling are completed, carry feeding system cage guide 6 to be withdrawed from from the second cage guide milling equipment 12 and lateral transfer, again with vertical material loading to the first cage guide mortise and tenon of cage guide 6 process equipment 21, the cloudy tenon of milling cage guide 6 one ends;
After E, the cloudy tenon milling of an end are completed, carry feeding system that cage guide 6 is withdrawed from from the first cage guide mortise and tenon process equipment 21 and lateral transfer, then with the positive tenon of vertical material loading to the second cage guide mortise and tenon of the cage guide 6 process equipment 22 milling other ends;
After the positive tenon milling of F, cage guide 6 other ends is completed, carry feeding system that cage guide 6 is withdrawed from from the second cage guide mortise and tenon process equipment 22 and lateral transfer, then with 4 installing holes of the drilling cage guide 6 one large back of end in vertical material loading to the first cage guide installing hole of cage guide 6 process equipment 31;
After G, the large back installing hole of an end drilling are completed, carry feeding system cage guide 6 to be withdrawed from from the first cage guide installing hole process equipment 31 and lateral transfer, then will process 4 installing holes of the large back of the other end in vertical material loading to the second cage guide installing hole of cage guide 6 process equipment 32;
After the large back installing hole drilling of H, cage guide 6 other ends is completed, carry feeding system that cage guide 6 is withdrawed from and by the guide rail turning over mechanism, cage guide 6 stood up in lateral transfer from the second cage guide installing hole process equipment 32, make with jagged installing hole up, in order to make cage guide spot-facing process equipment can complete the installing hole deburring operation of cage guide 6;
After I, conveying feeding system continue lateral transfer with cage guide 6, vertical material loading, enter the first cage guide counterboring device 41 and carry out spot-facing processing, after one end spot-facing is completed, carry feeding system that cage guide 6 is withdrawed from from the first cage guide counterboring device 41, then lateral transfer, then with completing the spot-facing processing of the other end in vertical material loading to the second cage guide counterboring device 42 of cage guide 6, machine rear conveying feeding system with cage guide 6 blankings.
Claims (7)
1. cage guide automatic production line is characterized in that: comprise cage guide Milling Process unit, cage guide mortise and tenon machining cell, cage guide installing hole machining cell, cage guide spot-facing machining cell and carry feeding system;
Cage guide Milling Process unit, cage guide mortise and tenon machining cell, cage guide installing hole machining cell and cage guide spot-facing machining cell laterally are arranged side by side each other;
Cage guide Milling Process unit comprises the first cage guide milling equipment (11) and the second cage guide milling equipment (12), the portraitlandscape setting of staggering each other of two cage guide milling equipments;
Cage guide mortise and tenon machining cell comprises the first cage guide mortise and tenon process equipment (21) and the second cage guide mortise and tenon process equipment (22), the portraitlandscape setting of staggering each other of two cage guide mortise and tenon process equipments;
Cage guide installing hole machining cell comprises the first cage guide installing hole process equipment (31) and the second cage guide installing hole process equipment (32), the portraitlandscape setting of staggering each other of two cage guide installing hole process equipments;
Cage guide spot-facing machining cell comprises the first cage guide spot-facing process equipment (41) and the second cage guide spot-facing process equipment (42), the portraitlandscape setting of staggering each other of two cage guide spot-facing process equipments;
the first cage guide milling equipment (11), the second cage guide milling equipment (12), the first cage guide mortise and tenon process equipment (21), the second cage guide mortise and tenon process equipment (22), the first cage guide installing hole process equipment (31), the second cage guide installing hole process equipment (32), pass through to carry the vertical material loading of feeding system between the first cage guide spot-facing process equipment (41) and the second cage guide spot-facing process equipment (42), lateral transfer.
2. cage guide automatic production line according to claim 1 is characterized in that: described the first and second cage guide milling equipments (11,12) all configure the termination milling head of a milling cage guide one end termination and the large back installed surface milling head of milling cage guide one a large back installed surface of end.
3. cage guide automatic production line according to claim 2, it is characterized in that: described conveying feeding system comprises vertical feed mechanism (51) and transverse conveying mechanism (52), two milling heads of the first cage guide milling equipment (11) and the second cage guide milling equipment (12) are equipped with respectively a vertical feed mechanism (51), the first cage guide mortise and tenon process equipment (21), the second cage guide mortise and tenon process equipment (22), the first cage guide installing hole process equipment (31), the second cage guide installing hole process equipment (32), the first cage guide spot-facing process equipment (41) and the second cage guide spot-facing process equipment (42) are equipped with respectively a vertical feed mechanism (51), pass through transverse conveying mechanism (52) lateral transfer cage guide between each vertical feed mechanism (51).
4. according to claim 1 and 2 or 3 described cage guide automatic production lines, it is characterized in that: described the first cage guide milling equipment (11), the second cage guide milling equipment (12), the first cage guide mortise and tenon process equipment (21), the second cage guide mortise and tenon process equipment (22), the first cage guide installing hole process equipment (31), the second cage guide installing hole process equipment (32), the first cage guide spot-facing process equipment (41), the second cage guide spot-facing process equipment (42) horizontal two rows arrange, the first and second cage guide milling equipments (11, large back installed surface milling head and the termination milling head of the same side 12) are arranged on same base, other two or more process equipments of same row also are arranged on same base.
5. cage guide automatic production line according to claim 4, is characterized in that: the described shared cover Hydraulic Station of process equipment that is arranged on same base, a cooling system, a chip removal system.
6. according to claim 1 and 2 or 3 described cage guide automatic production lines, it is characterized in that: be provided with the guide rail turning over mechanism on the conveying feeding system, the guide rail turning over mechanism is between cage guide installing hole machining cell and cage guide spot-facing machining cell.
7. cage guide automatic production line production technology, it is characterized in that: concrete steps are as follows:
A, with cage guide (6) by carrying the feeding system material loading;
B, carry feeding system with cage guide (6) vertically termination and the large back installed surface of material loading to the first cage guide milling equipment (11) milling cage guide (6) one ends;
After the termination of C, an end and large back installed surface milling are completed, carry feeding system that cage guide (6) is withdrawed from from the first cage guide milling equipment (11) and lateral transfer, then with cage guide (6) vertically termination and the large back installed surface of feeding to the second cage guide milling equipment (12) milling cage guide (6) other end;
After the termination of D, cage guide (6) other end and large back installed surface milling are completed, carry feeding system cage guide (6) to be withdrawed from from the second cage guide milling equipment (12) and lateral transfer, again with vertical material loading to the first cage guide mortise and tenon process equipment (21) of cage guide (6), the mortise and tenon of milling cage guide (6) one ends;
After E, an end mortise and tenon milling are completed, carry feeding system that cage guide (6) is withdrawed from from the first cage guide mortise and tenon process equipment (21) and lateral transfer, then with the vertical mortise and tenon of material loading to the second cage guide mortise and tenon process equipment (22) the milling other end of cage guide (6);
After the mortise and tenon milling of F, cage guide (6) other end is completed, carry feeding system that cage guide (6) is withdrawed from from the second cage guide mortise and tenon process equipment (22) and lateral transfer, then with the vertical installing hole of drilling cage guide (6) the one large back of end in material loading to the first cage guide installing hole process equipment (31) of cage guide (6);
After G, the large back installing hole of an end drilling are completed, carry feeding system cage guide (6) to be withdrawed from from the first cage guide installing hole process equipment (31) and lateral transfer, then will process the installing hole of the large back of the other end in vertical material loading to the second cage guide installing hole process equipment (32) of cage guide (6);
After the large back installing hole drilling of H, cage guide (6) other end is completed, carry feeding system that cage guide (6) is withdrawed from from the second cage guide installing hole process equipment (32) and by the guide rail turning over mechanism, cage guide (6) stood up in lateral transfer, make with jagged installing hole up;
After I, conveying feeding system continue lateral transfer with cage guide (6), vertical material loading, enter the first cage guide counterboring device (41) and carry out spot-facing processing, after one end spot-facing is completed, carry feeding system that cage guide (6) is withdrawed from from the first cage guide counterboring device (41), then lateral transfer, with completing the spot-facing processing of the other end in vertical material loading to the second cage guide counterboring device (42) of cage guide (6), machine rear conveying feeding system with cage guide (6) blanking again.
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CN103817494A (en) * | 2014-02-26 | 2014-05-28 | 长江润发机械股份有限公司 | T-shaped guide rail automatic machining process |
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CN104526354A (en) * | 2014-10-28 | 2015-04-22 | 上海思尔特机器人科技有限公司 | Automatic production line for elevator layer door sheet |
CN104924080A (en) * | 2015-07-13 | 2015-09-23 | 吕永昌 | Guide rail machining device |
CN105171255A (en) * | 2015-09-02 | 2015-12-23 | 上海思客琦自动化工程有限公司 | Door pocket welding robot system |
CN105312907A (en) * | 2014-06-20 | 2016-02-10 | 苏州东润梯业有限公司 | Continuous processing production line for ladder tools |
CN106346261A (en) * | 2016-10-18 | 2017-01-25 | 江苏理工学院 | Production line and production process for automatically processing elevator guide rails |
CN110524256A (en) * | 2019-08-24 | 2019-12-03 | 盐城市宝利来精密机械制造有限公司 | A kind of elevator T type guide rail finishing automatic production line |
CN113385986A (en) * | 2021-08-17 | 2021-09-14 | 马拉兹(江苏)电梯导轨有限公司 | Automatic processing system for elevator guide rail |
CN117020286A (en) * | 2023-09-27 | 2023-11-10 | 常州法尔林精机有限公司 | Centering device based on elevator guide rail processing |
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CN103817494B (en) * | 2014-02-26 | 2016-01-13 | 长江润发机械股份有限公司 | T-shaped guide rail automatic technology |
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CN105312907B (en) * | 2014-06-20 | 2018-10-30 | 苏州东润梯业有限公司 | A kind of ladder Continuous maching production line |
CN105312907A (en) * | 2014-06-20 | 2016-02-10 | 苏州东润梯业有限公司 | Continuous processing production line for ladder tools |
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CN105171255A (en) * | 2015-09-02 | 2015-12-23 | 上海思客琦自动化工程有限公司 | Door pocket welding robot system |
CN106346261A (en) * | 2016-10-18 | 2017-01-25 | 江苏理工学院 | Production line and production process for automatically processing elevator guide rails |
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Application publication date: 20130605 |