CN105252277A - System and method for producing pump body of engine water pump - Google Patents
System and method for producing pump body of engine water pump Download PDFInfo
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- CN105252277A CN105252277A CN201510705817.3A CN201510705817A CN105252277A CN 105252277 A CN105252277 A CN 105252277A CN 201510705817 A CN201510705817 A CN 201510705817A CN 105252277 A CN105252277 A CN 105252277A
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P23/00—Machines or arrangements of machines for performing specified combinations of different metal-working operations not covered by a single other subclass
- B23P23/06—Metal-working plant comprising a number of associated machines or apparatus
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Abstract
The invention provides a system and method for producing a pump body of an engine water pump. An automatic device is adopted for production. The method includes the following steps that prepared workpieces are put in conveying channels; the workpieces are taken down by a first robot from workpiece taking ports of the conveying channels and conveyed to horizontal clamps of a horizontal machining center, and after being completely pressed, the horizontal clamps are released; after milling and boring finish machining is finished by the horizontal machining center, the workpieces are taken down by the first robot so as to be scrubbed in a scrubbing device, blow-dried and then put into a conversion mechanism; the workpieces are adjusted through the conversion mechanism so as to be turned over; the turned-over workpieces on the conversion mechanism are taken down through a second robot and conveyed to vertical clamps in a vertical machining center, and after being completely pressed, the vertical clamps are released; after the table faces of bolts on the back faces of the workpieces are milled through the vertical machining center, the workpieces are taken down by the second robot and put in a feeding channel of a through-type washing machine so as to be washed; and the workpieces are taken through a discharging channel of the through-type washing machine. By the adoption of the system and method, production efficiency is high, devices are highly concentrated, and manpower and material resources are saved.
Description
Technical field
The invention belongs to a kind of machining production field, particularly relate to a kind of system and method thereof of producing the engine water pump pump housing.
Background technology
Along with the sustainable development growth of auto industry and the continuous increase of Global Auto recoverable amount, thing followed energy resource consumption and problem of environmental pollution are more and more subject to people's attention.In order to reduce energy consumption and the discharge of engine further, binding engine hi-tech development trend, needs to carry out upgrade design to the cooling system of engine.
Water pump is the key components and parts of controlled cooling model liquid flowing in engine-cooling system, and its Performance And Reliability directly has influence on the running of cooling system.Particularly, the available engine water pump overwhelming majority is mechanical water pump, and the running of water pump relies on engine spindle transmission, and namely after engine start, engine water pump also starts thereupon.
The processing of the engine water pump pump housing is fast-developing in recent years, conventional pump housing processing method has car, milling two procedures, namely cutting fine finishining is carried out by full function numerically controlled lathe, by drilling center, Milling Process is carried out to back of work bolt table top again, thus obtain that there is good mechanical performance, there are good wearability and resistance to corrosion, can the engine water pump pump housing of long-time reliably working under severe conditions.But this engine water pump pump housing rigidity production line set up with full function numerically controlled lathe and drilling center needs employee constantly to operate, add the work load of employee, and the efficiency of this production line is lower, an independent production line cannot process the processing of a large amount of workpiece within a certain period of time, and the damage of the bad of product and machine can be caused, this just needs to set up many production lines, thus adds man power and material's expense.
Summary of the invention
The object of the invention is to overcome the deficiencies in the prior art, provide a kind of system and method thereof of producing the engine water pump pump housing, its save production floor space, production safety, production efficiency high, use manpower and material resources sparingly, can improve the quality of products and accuracy.
For solving the problems of the technologies described above, the technical solution adopted in the present invention is as described below:
A kind of system of producing the engine water pump pump housing, wherein, comprise material conveying road, first robot, horizontal Machining centers, equipment for rinsing, switching mechanism, second robot, vertical machining centre, transit type cleaning machine and base plate, described base plate is arranged on ground, described material conveying road and horizontal Machining centers are arranged at base plate both sides respectively, described first robot and the second robot are arranged on base plate axis, described first robot is arranged between material conveying road and horizontal Machining centers, described second robot is arranged between vertical machining centre and transit type cleaning machine, described switching mechanism is arranged between the first robot and the second robot, described equipment for rinsing is arranged at the first robot side,
Described horizontal Machining centers comprises Horizontal type fixture and support for rotary disc, and described Horizontal type fixture is arranged on support for rotary disc, and described vertical machining centre comprises vertical clamp, and described first robot and the second robot arrange grabbing device respectively.
Preferably, described grabbing device is paw, and described paw is set to two-sided.
Preferably, described material conveying road is set to two.
Preferably, described Horizontal type fixture is set to two covers, is separately positioned on the two sides of described support for rotary disc.
Preferably, described Horizontal type fixture and vertical clamp all adopt plane and two pits to locate.
Preferably, described Horizontal type fixture orientate as tapering float location.
Preferably, the charge channel of described transit type cleaning machine is provided with picking sensor, and the discharge channel of described transit type cleaning machine is provided with photoelectric sensor.
Preferably, the material taking mouth in described material conveying road is provided with photoelectric sensor and proximity sensor.
Preferably, described Horizontal type fixture and vertical clamp are provided with air-tightness detection device.
Produce a method for the engine water pump pump housing, comprise the following steps:
1) ready workpiece is put into material conveying road;
2) the first robot takes off workpiece by grabbing device from material conveying road material taking mouth, then delivers on the Horizontal type fixture of horizontal Machining centers, and Horizontal type fixture compresses rear grabbing device completely and unclamps;
3) horizontal Machining centers is to workpiece milling boring fine finishining, and after boring fine finishining to be milled completes, the first robot takes off workpiece and rinses in equipment for rinsing and wash and put into switching mechanism after drying up;
4) switching mechanism regulates workpiece to carry out turn-over;
5) workpiece climbing over face is taken off from switching mechanism by grabbing device by the second robot, then delivers on the vertical clamp of vertical machining centre, and vertical clamp compresses rear grabbing device completely and unclamps;
6) vertical machining centre is to back of work bolt table top Milling Machining, to be milled machine after the second robot take off workpiece and be placed through the charge channel of formula cleaning machine and clean;
7) the discharge channel feeding of transit type cleaning machine, completes work pieces process.
The invention has the beneficial effects as follows:
1. the present invention produces the system of the engine water pump pump housing and method thereof and greatly can reduce the risk that product yield changes in demand brings, improve production efficiency and production security, the introducing of robot adds the number of disposable processing work and the precision of work pieces process, save man power and material, improve the quality of workpiece, adopt efficient special equipment and process equipment, reduce processing basic time and non-cutting time, operation high concentration, corresponding production area and operator's quantity also greatly reduce, the production schedule, organize also therefore hommization and simplification more.
2. plane and two pits location, positioning precision is high, and location is simple, and good rigidly is easy to assembly, reliable clamping, and volume is little, and cost is low; Clamps in horizontal machining center adopts tapering to float location compared to an original straight pin of use and a rhombus finger setting, can prevent workpiece from the process of carrying out clamping, occurring stuck situation; Efficient machining center clamp, decreases clamping workpiece number of times, shortens non-cutting time, and the advanced cutter of horizontal Machining centers and vertical machining centre increases cutting speed, the amount of feeding and cutting depth, shortens and processes basic time.
3. the fixture of horizontal Machining centers and vertical machining centre all adds air-leakage test function, to guarantee accurate work piece positioning, prevents from workpiece to be unkitted putting in place causing equipment or cutter fault.
4. the charge channel of transit type cleaning machine increases picking sensor, can guarantee can put into workpiece more in time in the charge channel of transit type cleaning machine without robot during workpiece, discharge channel increases photoelectric sensor, after guaranteeing artificial blanking, material road could run, and prevents workpiece from dropping.
5. the material taking mouth in material conveying road is provided with photoelectric sensor, without workpiece alarm, and is provided with proximity sensor, workpiece can be prevented to be unkitted and put in place.
Accompanying drawing explanation
Fig. 1 is the system schematic top plan view that the present invention produces the engine water pump pump housing;
Fig. 2 is the system schematic three dimensional views that the present invention produces the engine water pump pump housing;
Fig. 3 is the structural representation of Horizontal type fixture of the present invention;
Fig. 4 is the side structure schematic diagram of Horizontal type fixture of the present invention;
Fig. 5 is the rigidity production-line technique flow chart of conventional processing engine water pump pump housing method;
Fig. 6 is the structural representation of the present invention first robot;
Fig. 7 is the structural representation of the present invention second robot;
Fig. 8 is the structural representation of the pump housing of the present invention;
Fig. 9 be Fig. 8 along A-A to generalized section;
Figure 10 is the structural representation of switching mechanism of the present invention;
Wherein, 1 be horizontal Machining centers for material conveying road, 2 is the first robot, 3,4 be vertical machining centre for switching mechanism, 5 is the second robot, 6,7 be transit type cleaning machine, 8 be equipment for rinsing, 9 be base plate, 10 be grabbing device, 11 be support for rotary disc, 12 be proximity sensor for Horizontal type fixture, 13 is the first photoelectric sensor, 14,15 be A face for picking sensor, 16 is the second photoelectric sensor, 17,18 be through hole, 19 be cannelure, 20 be front end face, 21 be bolt table top B face, 22 be bolt platform C face, 23 for rear end face.
Detailed description of the invention
Below in conjunction with the specific embodiment of the invention, be clearly and completely described technical scheme of the present invention, obviously, described embodiment is only the present invention's part embodiment, instead of whole embodiments.Based on the embodiment in the present invention, those of ordinary skill in the art, not making the every other embodiment obtained under creative work prerequisite, belong to the scope of protection of the invention.
In embodiment, device therefor is commercially available, and horizontal Machining centers is J3 horizontal Machining centers, and vertical machining centre is F400 vertical machining centre, and transit type cleaning machine is SQX-400I continuous pass-through type cleaning machine, and switching mechanism is vertical switching mechanism.
Embodiment 1
As Figure 1-10 shows, base plate 9 is laid on ground, base plate 9 can accept the part chip that workpiece carries out producing in the process of processing, cutting fluid on residue or workpiece, only base plate 9 need be dismantled when needs are cleared up and carry, facilitate the cleaning of refuse and the optimization of environment in process, material conveying road 1 and horizontal Machining centers 3 are placed on base plate 9 both sides respectively, first robot 2 and the second robot 5 are placed on position, base plate 9 axis, first robot 2 and the second robot 5 are placed in a planar line, effectively can save floor space, facilitate the running of robot simultaneously, first robot 2 is placed between material conveying road 1 and horizontal Machining centers 3, second robot 5 is placed between vertical machining centre 6 and transit type cleaning machine 7, such placement facilitates the left and right of robot to operate, the time of work pieces process can be saved, provide space also to the running rotation of the left and right of robot simultaneously, switching mechanism 4 is placed between the first robot 2 and the second robot 5, workpiece is through the boring and milling of horizontal Machining centers 3, taken off to rinse in equipment for rinsing 8 by the first robot 2 after machining and wash and be placed in switching mechanism 4 after drying up, switching mechanism 4 pairs of workpiece turn face automatically, thus be more conducive to next step processing of workpiece, equipment for rinsing 8 is arranged on the side of the first robot 2, have some broken aluminium bits in the process of work pieces process to adhere on the surface of the workpiece, can rinse in equipment for rinsing 8 after workpiece takes off by the first robot 2 after washing workpiece and dry up again, during guarantee changing of workpieces sequence, surface is considered to be worth doing without aluminium, avoid pressure wound workpiece, base plate 9 arranges water receiving tank and water channel below, thus can sump oil that better in time machine produces in processing process, and factory effluent.
Every bar production line of the automatic processing pump housing only needs 1 horizontal Machining centers, 1 vertical machining centre, 1 transit type cleaning machine and 2 material conveying roads, 2 robots, and the technological process that this full-automatic flexible production pattern based on machining center carries out production and processing engine water pump pump housing method is as follows:
1) with the high hydraulic car of heap, ready workpiece blank is transported to stock shelf, then manually workpiece blank is put into two material conveying roads 1, material conveying road 1 is rotated by belt and workpiece blank is transported to material conveying road 1 material taking mouth, every bar material conveying road 1 material taking mouth is all provided with the first photoelectric sensor 13, without can automatic alarm during work piece delivery, thus facilitate staff to discover, but also be provided with proximity sensor 14, workpiece can be prevented to be unkitted put in place, prevent skew and the landing of workpiece;
2) the first robot 2 takes off workpiece by the grabbing device 10 with two-sided paw from material conveying road 1 material taking mouth, first capture 3 workpiece (A face 17 upward) with a paw, and then capture 3 workpiece with another side paw and deliver on the Horizontal type fixture 12 of horizontal Machining centers 3, Horizontal type fixture 12 is set to two covers, lay respectively at the two sides of support for rotary disc 11, Horizontal type fixture 12 unclamps after compressing completely, positioning precision due to the first robot 2 paw is high and loading and unloading convenient, plane and two pits is adopted to locate the Horizontal type fixture 12 of horizontal Machining centers 3 boring and milling operation, add air-leakage test function, to guarantee accurate work piece positioning, prevent from workpiece to be unkitted putting in place causing equipment or cutter fault, and locate with tapering floating positioning pin, to guarantee that robot can accurately loading and unloading, improve positioning precision, and compared to an original straight pin of use and a rhombus finger setting, can prevent workpiece from the process of clamping, occurring stuck situation, decrease clamping workpiece number of times, shorten non-cutting time and process basic time,
3) horizontal Machining centers 3 pairs of workpiece boring and millings fine finishining, first stay 0.5 surplus with PCD dedicated tool heavy boring through hole 18(), milling rear end face 23 and 45 ° of chamferings, and then spiral difference mends milling cannelure 19, milling front end face 20 and 45 ° of chamferings are mended with the time difference, finally with fine boring cutter boring through hole 18 one-tenth, after machining, the first robot 2 rinses and washes by taking off workpiece with the grabbing device 10 of two-sided paw and put into switching mechanism 4 after drying up in equipment for rinsing 8;
4) switching mechanism 4 locating surface there is blowning installation, remove surface of the work scrap by the mode of blowing, then realize workpiece turn-over by cylinder action;
5) the second robot 5 is by taking off the workpiece (A face 17 down) climbing over face from switching mechanism 4 with two-sided paw grabbing device 10, then deliver on the vertical clamp of vertical machining centre 6 plane and two pits location, vertical clamp too increases air-leakage test function, to guarantee accurate work piece positioning, prevent from workpiece to be unkitted putting in place causing equipment or cutter fault, unclamp after compressing completely;
6) vertical machining centre 6 pairs of back of work bolt table top Milling Machining are treated, bolt table top B face, milling three place 21 and two bolt platform C faces, place 22, to be milled machine after, second robot 5 is placed through formula cleaning machine 7 charge channel by taking off workpiece with the grabbing device 10 of two-sided paw and cleans, cleaning machine 7 charge channel adds picking sensor 15, can guarantee can put into workpiece more in time in cleaning machine 7 charge channel without the second robot 5 during workpiece;
7) transit type cleaning machine 7 discharge channel feeding, discharge channel increases by the second photoelectric sensor 16, and after guaranteeing artificial blanking, material road could run, and prevents workpiece from dropping.
In order to outstanding innovative point of the present invention, enable those skilled in the art to fully understand the present invention, now enumerate the present invention experimental stage or the comparative example adopting prior art, and effect explanation is carried out to itself and embodiments of the invention.
Comparative example 1
The rigidity production-line technique flow process of processing engine water pump pump housing method conventional as shown in Figure 5, every bar production line needs 2 full function numerically controlled lathes, 1 bench drills to cut center, 1 single station cleaning machine and each 1 of upper and lower bin, and concrete processing process is as follows:
1) with the high hydraulic car of heap, ready workpiece blank is transported to stock shelf;
2) then artificial by workpiece blank material loading to full function numerically controlled lathe, pedal hydraulic clamp also carries out the preliminary working of workpiece;
3) manually taken off by the workpiece of full function numerically controlled lathe preliminary working, then manually put into drilling center, pneumatic pinch carries out Milling Machining to back of work bolt table top;
4) manually take off the workpiece processed and send into single station cleaning machine, cleaning workpiece, ensure that surface is without blanking artificial after spot.
Technological effect
By pump housing moon demand 7.8 ten thousand, 8 hours every days the monthly working strength of 26 days, manufacturing technique method production line double shift of two kinds of different processing engine water pump pump housings in the embodiment of the present invention 1 and comparative example 1 is produced to required personnel's number (individual), evaluated and check by moon production capacity (ten thousand), as shown in table 1.
Table 1 technological effect contrasts
As can be seen from embodiment 1 and comparative example 1, the flexible production pattern of the present invention automatically based on machining center compared with routine based on the rigidity production model of building-block machine special plane when the same time completes same workpiece throughput, production efficiency improves greatly, production capacity increases, the extensive in enormous quantities processing of enterprise for workpiece can be better met, the introducing of robot greatly reduces personnel attrition, improve production efficiency and production security, save man power and material, reduce processing basic time and non-cutting time, operation high concentration, corresponding production area and operator's quantity also greatly reduce, the production schedule, organize also therefore hommization and simplification more.
What finally illustrate is, above embodiment is only in order to illustrate technical scheme of the present invention and unrestricted, other amendments that those of ordinary skill in the art make technical scheme of the present invention or equivalently to replace, only otherwise depart from the spirit and scope of technical solution of the present invention, all should be encompassed in the middle of right of the present invention.
Claims (10)
1. produce the system of the engine water pump pump housing for one kind, it is characterized in that: comprise material conveying road, first robot, horizontal Machining centers, equipment for rinsing, switching mechanism, second robot, vertical machining centre, transit type cleaning machine and base plate, described base plate is arranged on ground, described material conveying road and horizontal Machining centers are arranged at base plate both sides respectively, described first robot and the second robot are arranged on base plate axis, described first robot is arranged between material conveying road and horizontal Machining centers, described second robot is arranged between vertical machining centre and transit type cleaning machine, described switching mechanism is arranged between the first robot and the second robot, described equipment for rinsing is arranged at the first robot side,
Described horizontal Machining centers comprises Horizontal type fixture and support for rotary disc, and described Horizontal type fixture is arranged on support for rotary disc, and described vertical machining centre comprises vertical clamp, and described first robot and the second robot arrange grabbing device respectively.
2. a kind of system of producing the engine water pump pump housing as claimed in claim 1, is characterized in that: described grabbing device is paw, and described paw is set to two-sided.
3. a kind of system of producing the engine water pump pump housing as claimed in claim 1, is characterized in that: described material conveying road is set to two.
4. a kind of system of producing the engine water pump pump housing as claimed in claim 1, is characterized in that: described Horizontal type fixture is set to two covers, is separately positioned on the two sides of described support for rotary disc.
5. a kind of system of producing the engine water pump pump housing as claimed in claim 1, is characterized in that: described Horizontal type fixture and vertical clamp all adopt plane and two pits to locate.
6. a kind of system of producing the engine water pump pump housing as claimed in claim 5, is characterized in that: the tapering of orientating as of described Horizontal type fixture floats location.
7. a kind of system of producing the engine water pump pump housing as claimed in claim 1, it is characterized in that: the charge channel of described transit type cleaning machine is provided with picking sensor, the discharge channel of described transit type cleaning machine is provided with photoelectric sensor.
8. a kind of system of producing the engine water pump pump housing as claimed in claim 1, is characterized in that: the material taking mouth in described material conveying road is provided with photoelectric sensor and proximity sensor.
9. a kind of system of producing the engine water pump pump housing as claimed in claim 1, is characterized in that: described Horizontal type fixture and vertical clamp are provided with air-tightness detection device.
10. produce a method for the engine water pump pump housing, it is characterized in that: comprise the following steps:
1) ready workpiece is put into material conveying road;
2) the first robot takes off workpiece by grabbing device from material conveying road material taking mouth, then delivers on the Horizontal type fixture of horizontal Machining centers, and Horizontal type fixture compresses rear grabbing device completely and unclamps;
3) horizontal Machining centers is to workpiece milling boring fine finishining, and after boring fine finishining to be milled completes, the first robot takes off workpiece and rinses in equipment for rinsing and wash and put into switching mechanism after drying up;
4) switching mechanism regulates workpiece to carry out turn-over;
5) workpiece climbing over face is taken off from switching mechanism by grabbing device by the second robot, then delivers on the vertical clamp of vertical machining centre, and vertical clamp compresses rear grabbing device completely and unclamps;
6) vertical machining centre is to back of work bolt table top Milling Machining, to be milled machine after the second robot take off workpiece and be placed through the charge channel of formula cleaning machine and clean;
7) transit type cleaning machine discharge channel feeding, completes work pieces process.
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| CN201510705817.3A CN105252277B (en) | 2015-10-27 | 2015-10-27 | A kind of system and method for producing the engine water pump pump housing |
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| CN106799595A (en) * | 2017-01-25 | 2017-06-06 | 东华大学 | A kind of spinning head process automation production system and method |
| CN107511720A (en) * | 2017-07-10 | 2017-12-26 | 苏州鑫强精密机械有限公司 | A kind of continuous process of part |
| CN107571083A (en) * | 2017-07-10 | 2018-01-12 | 苏州鑫强精密机械有限公司 | A kind of continuous process of metal parts |
| CN108058023A (en) * | 2017-12-15 | 2018-05-22 | 广东省机械研究所 | Industrial robot processes the flexible production transfer matic and method of automobile engine end cap |
| CN108274242A (en) * | 2018-04-23 | 2018-07-13 | 南京康尼机电股份有限公司 | A kind of automatic assembly line and method for track communicating door mechanism lead screw part |
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| CN108747226A (en) * | 2018-06-29 | 2018-11-06 | 长沙飞斯特机械制造有限公司 | A kind of full-automatic machine people's processing method for flywheel production and processing |
| CN109093397A (en) * | 2018-07-27 | 2018-12-28 | 十堰东风飞斯特机械制造有限公司 | The processing unit (plant) and method of fly wheel assembly |
| CN108891176A (en) * | 2018-09-07 | 2018-11-27 | 芜湖慧盈自动化设备有限公司 | A kind of workpiece surface processing capsule and its processing method |
| CN108891176B (en) * | 2018-09-07 | 2024-03-22 | 芜湖慧盈自动化设备有限公司 | Integrated processing system for workpiece surface treatment and processing method thereof |
| CN109014959A (en) * | 2018-09-17 | 2018-12-18 | 深圳市祁科作物科技有限公司 | A kind of pump housing shell production line |
| CN109732379A (en) * | 2019-02-19 | 2019-05-10 | 齐齐哈尔华工机床股份有限公司 | A kind of processing impact specimen automatic processing unit |
| CN110860900A (en) * | 2019-11-22 | 2020-03-06 | 丸一金属制品(佛山)有限公司 | Automatic pipe fitting machining system and automatic pipe fitting machining method |
| CN112453836A (en) * | 2020-11-27 | 2021-03-09 | 一拖(洛阳)柴油机有限公司 | Production method of engine bearing cap |
| CN112453836B (en) * | 2020-11-27 | 2022-08-12 | 一拖(洛阳)柴油机有限公司 | Production method of engine bearing cap |
| CN112658702A (en) * | 2020-12-24 | 2021-04-16 | 广东普拉迪科技股份有限公司 | Horizontal machining center |
| CN112658702B (en) * | 2020-12-24 | 2023-09-08 | 广东普拉迪科技股份有限公司 | Horizontal machining center |
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