CN216681118U - Vertical car of diaxon line rail grinds all-in-one - Google Patents
Vertical car of diaxon line rail grinds all-in-one Download PDFInfo
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- CN216681118U CN216681118U CN202220054249.0U CN202220054249U CN216681118U CN 216681118 U CN216681118 U CN 216681118U CN 202220054249 U CN202220054249 U CN 202220054249U CN 216681118 U CN216681118 U CN 216681118U
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
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- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/10—Greenhouse gas [GHG] capture, material saving, heat recovery or other energy efficient measures, e.g. motor control, characterised by manufacturing processes, e.g. for rolling metal or metal working
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Abstract
The utility model discloses a vertical turning and grinding integrated machine with two axial rails, which relates to the technical field of lathes and comprises a base, a spindle assembly, a turning and grinding integrated assembly and a cooling liquid recycling assembly; the base is respectively provided with a main shaft assembly and a turning and grinding integrated assembly, and a cooling liquid recycling assembly is arranged in the base; the top surface of the base is in a concave funnel shape, so that scraps and cooling waste liquid can conveniently slide into the cooling liquid recycling assembly in the base for filtering and recycling, and resources are saved; the integrated design of the tool turret and the grinding tool can realize one-time clamping to finish turning, milling and grinding, so that the influence of repeated clamping on a workpiece on the processing precision is avoided, and the processing precision and efficiency of the workpiece are greatly increased; the lifting seat realizes free lifting of the turret and the grinding tool, greatly shortens the force arm of the turret and the grinding tool relative to the working table surface, and greatly increases the rigidity of the vertical lathe.
Description
Technical Field
The utility model relates to a vertical lathe, in particular to a two-axis rail vertical turning and grinding integrated machine.
Background
The vertical lathe belongs to large mechanical equipment and is used for processing large and heavy workpieces with large radial size, relatively small axial size and complex shape, such as cylindrical surfaces, end surfaces, conical surfaces, cylindrical holes, conical holes and the like of various disc, wheel and sleeve workpieces; the grinding process usually adopts a process method of turning and then transferring to a vertical grinding machine for grinding, so that the production efficiency is low, the quality state is unstable, and the design requirements cannot be met; spray cooling liquid is usually adopted to cool in the machining process, but a large amount of metal chips can be generated in the cutting process, metal chips are doped in the cooling liquid, pipelines of the cooling liquid are easily blocked, shutdown cleaning is needed, and the working efficiency is reduced.
Disclosure of Invention
The utility model aims to provide a two-axis rail vertical type turning and grinding all-in-one machine with a cooling liquid recycling assembly.
In order to achieve the purpose, the utility model provides the following technical scheme:
the two-axis rail vertical turning and grinding integrated machine comprises a base, a main shaft assembly, a turning and grinding integrated assembly and a cooling liquid recycling assembly; the base is provided with a spindle assembly and a turning and grinding integrated assembly respectively, and a cooling liquid recycling assembly is arranged in the base.
Preferably: the top surface of the base is in a concave funnel shape; the edge of the top surface of the base is fixedly provided with a cooling liquid spray head which is externally connected with a high-pressure cooling liquid source through a pipeline.
Preferably: the cooling liquid recycling component comprises a recycling tank, a filter screen, a circulating pump, a packing auger, a scrap recycling box and a motor; a recovery tank communicated with the bottom of the funnel-shaped hole groove is arranged in the base; a filter screen is fixedly arranged on the inner wall of the recovery tank; the input end of the circulating pump is connected with a liquid discharge hole formed in the left side wall of the bottom end of the recovery tank through a pipeline, and the output end of the circulating pump is connected with an external cooling liquid source through a pipeline; the top surface of the filter screen is provided with a packing auger; the left end of the packing auger is rotatably connected to the inner wall of the recovery tank through a bearing, and the right end of the packing auger penetrates out of the recovery tank and is positioned above the scrap recovery box; the motor is fixedly arranged on the outer wall of the left side of the recovery tank, and the output end of the motor penetrates through a through hole formed in the side wall of the recovery tank and is fixedly connected with the shaft of the auger.
Preferably: the spindle assembly comprises a working table surface, a spindle motor, a speed reducer assembly and a three-jaw chuck; the spindle motor and the reduction gearbox assembly are arranged on the left side surface of the base; the working table is rotationally connected to the inner wall of the base through a bearing seat; a main shaft is arranged in the base, and the top surface of the main shaft is fixedly connected with the bottom surface of the working table; the main shaft motor and the reduction box component drive the worktable to rotate through the main shaft; the main body of the three-jaw chuck is fixedly arranged on the top surface of the working table.
Preferably: the turning and grinding integrated assembly comprises a tool turret, a grinding tool, a tool magazine, a two-axis rail structure and a grinding wheel grinding mechanism; the two-axis rail structure comprises an upright post, a cross beam and a lifting seat; the upright post is fixedly connected to the top of the back of the base; three sliding rails are transversely arranged on the front side of the upright column in parallel; the back of the beam is connected to the corresponding slide rail in a sliding way through three slide blocks; the beam is driven to move horizontally left and right through the screw rod transmission structure; two ends of the back of the lifting seat are connected with a set of slide rails symmetrically arranged at two ends of the front of the cross beam through two sets of slide blocks in a sliding manner; the lifting seat is driven to lift through the screw rod transmission structure; the main bodies of the tool turret and the grinding tool are fixedly arranged at the bottom end of the front side of the lifting seat in parallel; the tool magazine is fixedly arranged at the right end of the front side of the upright post; the grinding wheel grinding mechanism is fixedly arranged on the edge of the right end of the top surface of the base.
Due to the adoption of the technical scheme, the utility model has the following advantages:
the top surface of the base is in a concave funnel shape, so that scraps and cooling waste liquid can conveniently slide into the cooling liquid recycling assembly in the base for filtering and recycling, and resources are saved; the integrated design of the tool turret and the grinding tool can realize one-time clamping to finish turning, milling and grinding, so that the influence of repeated clamping on a workpiece on the processing precision is avoided, and the processing precision and efficiency of the workpiece are greatly increased; the lifting seat realizes free lifting of the turret and the grinding tool, greatly shortens the force arm of the turret and the grinding tool relative to the working table surface, and greatly increases the rigidity of the vertical lathe.
Drawings
Fig. 1 is a perspective view of a two-axis rail vertical turning and grinding all-in-one machine.
Fig. 2 is a schematic structural diagram of a cooling liquid recycling assembly in the two-axis rail vertical turning and grinding all-in-one machine.
Detailed Description
The technical solution in the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present invention.
Referring to fig. 1-2, in the embodiment of the present invention, a two-axis rail vertical turning and grinding integrated machine includes a base 1, a spindle assembly 2, a turning and grinding integrated assembly 3, and a cooling liquid recycling assembly; the base 1 is provided with a spindle assembly 2 and a turning and grinding integrated assembly 3 respectively, and a cooling liquid recycling assembly is arranged in the base 1.
The top surface of the base 1 is in a concave funnel shape, so that scraps and cooling waste liquid can slide into the base 1 and be collected uniformly; the edge of the top surface of the base 1 is fixedly provided with a cooling liquid spray head 11, and the cooling liquid spray head 11 is externally connected with a high-pressure cooling liquid source through a pipeline; the cooling liquid spray head 11 is aligned to the position of a workpiece for carrying out the grinding, the temperature of the workpiece, a cutter and a grinding tool is reduced by the cooling liquid, the processing quality of the workpiece is improved, the processing precision is ensured, and the durability and the production efficiency of the cutter and the grinding tool are improved.
The cooling liquid recycling assembly comprises a recycling tank 41, a filter screen 42, a circulating pump 43, a packing auger 44, a scrap recycling box 45 and a motor 46; a recovery tank 41 communicated with the bottom of the funnel-shaped hole groove is arranged in the base 1 and used for collecting scraps and cooling waste liquid; a filter screen 42 is fixedly arranged on the inner wall of the recovery tank 41; after the scraps and the cooling waste liquid are screened by the filter screen 42, the scraps are remained on the surface of the filter screen 42, and the cooling waste liquid flows into the bottom in the recovery tank 41 through the through holes of the filter screen 42; the input end of the circulating pump 43 is connected with a liquid discharge hole formed in the left side wall of the bottom end of the recovery tank 41 through a pipeline, and the output end of the circulating pump 43 is connected with an external cooling liquid source through a pipeline; the circulating pump 43 pumps the purified cooling liquid back to the cooling liquid source for recycling, so that resources are saved; the top surface of the filter screen 42 is provided with a packing auger 44; the left end of the packing auger 44 is rotatably connected to the inner wall of the recovery tank 41 through a bearing, and the right end of the packing auger 44 penetrates out of the recovery tank 41 and is positioned above the scrap recovery box 45; the motor 46 is fixedly arranged on the outer wall of the left side of the recovery tank 41, and the output end of the motor 46 passes through a through hole formed in the side wall of the recovery tank 41 and is fixedly connected with a shaft of the packing auger 44; the scraps left on the surface of the filter screen 42 are driven by the auger 44 to be discharged out of the base 1 and enter the scrap recovery box 45 for uniform collection.
The spindle assembly 2 comprises a worktable surface 21, a spindle motor and reduction gearbox assembly 22 and a three-jaw chuck 23; the spindle motor and reduction box assembly 22 is arranged on the left side surface of the base 1; the working table surface 21 is rotatably connected to the inner wall of the base 1 through a bearing seat; a main shaft (not shown in the figure) is arranged in the base 1, and the top surface of the main shaft is fixedly connected with the bottom surface of the working table surface 21; the main shaft motor and reduction box component 22 drives the worktable surface 21 to rotate through the main shaft; the main body of the three-jaw chuck 23 is fixedly arranged on the top surface of the working table surface 21, and the tightness of the clamping jaws of the three-jaw chuck 23 is manually adjusted.
The turning and grinding integrated component 3 comprises a tool turret 31, a grinding tool 32, a tool magazine 33, a two-axis rail structure and a grinding wheel grinding mechanism 37; the two-axis rail structure comprises a vertical column 34, a cross beam 35 and a lifting seat 36; the upright column 34 is fixedly connected to the top of the back of the base 1; three sliding rails are transversely arranged on the front surface of the upright column 34 in parallel; the back of the beam 35 is connected to the corresponding slide rail through three slide blocks in a sliding manner; the beam 35 is driven to move horizontally left and right through a screw rod transmission structure; two ends of the back of the lifting seat 36 are connected with a set of slide rails symmetrically arranged at two ends of the front of the cross beam 35 through two sets of slide blocks in a sliding manner; the lifting seat 36 is driven to lift through a screw rod transmission structure; the main bodies of the tool turret 31 and the grinding tool 32 are fixedly arranged at the bottom end of the front surface of the lifting seat 36 in parallel; the tool magazine 33 is fixedly arranged at the right end of the front surface of the upright column 34; the tool turret 31 and the grinding tool 32 realize accurate positioning processing of workpieces with different sizes through a two-axis rail structure; the integrated design of the turret 31 and the grinding tool 32 can realize one-time clamping to finish turning, milling and grinding, so that the influence of repeated clamping on a workpiece on the processing precision is avoided, and the processing precision and efficiency of the workpiece are greatly increased; the grinding wheel sharpening mechanism 37 is fixedly installed at the right end edge of the top surface of the base 1.
Claims (3)
1. The two-axis rail vertical turning and grinding integrated machine comprises a base (1), a main shaft assembly (2), a turning and grinding integrated assembly (3) and a cooling liquid recycling assembly; the automatic grinding machine is characterized in that a main shaft assembly (2) and a turning and grinding integrated assembly (3) are respectively arranged on the base (1), and a cooling liquid recycling assembly is arranged in the base (1); the cooling liquid recycling assembly comprises a recycling tank (41), a filter screen (42), a circulating pump (43), a packing auger (44), a scrap recycling box (45) and a motor (46); a recovery tank (41) communicated with the bottom of the funnel-shaped hole groove is arranged in the base (1); a filter screen (42) is fixedly arranged on the inner wall of the recovery tank (41); the input end of the circulating pump (43) is connected with a liquid discharge hole formed in the left side wall of the bottom end of the recovery tank (41) through a pipeline, and the output end of the circulating pump (43) is connected with an external cooling liquid source through a pipeline; the top surface of the filter screen (42) is provided with a packing auger (44); the left end of the packing auger (44) is rotatably connected to the inner wall of the recovery tank (41) through a bearing, and the right end of the packing auger (44) penetrates out of the recovery tank (41) and is positioned above the scrap recovery box (45); the motor (46) is fixedly arranged on the outer wall of the left side of the recovery tank (41), and the output end of the motor (46) penetrates through a through hole formed in the side wall of the recovery tank (41) and is fixedly connected with a shaft of the packing auger (44); the turning and grinding integrated assembly (3) comprises a tool turret (31), a grinding tool (32), a tool magazine (33), a two-axis rail structure and a grinding wheel grinding mechanism (37); the two-axis rail structure comprises an upright post (34), a cross beam (35) and a lifting seat (36); the upright post (34) is fixedly connected to the top of the back of the base (1); three sliding rails are transversely arranged on the front surface of the upright post (34) in parallel; the back of the cross beam (35) is connected to the corresponding slide rail in a sliding way through three slide blocks; the beam (35) is driven to move horizontally left and right through a screw rod transmission structure; two ends of the back surface of the lifting seat (36) are connected with a group of sliding rails symmetrically arranged at two ends of the front surface of the cross beam (35) through two groups of sliding blocks in a sliding manner; the lifting seat (36) is driven to lift through a screw rod transmission structure; the main bodies of the knife tower (31) and the grinding tool (32) are fixedly arranged at the bottom end of the front surface of the lifting seat (36) in parallel; the tool magazine (33) is fixedly arranged at the right end of the front surface of the upright post (34); the grinding wheel sharpening mechanism (37) is fixedly arranged on the edge of the right end of the top surface of the base (1).
2. The two-axis rail vertical turning and grinding all-in-one machine as claimed in claim 1, wherein the top surface of the base (1) is concave funnel-shaped; the edge of the top surface of the base (1) is fixedly provided with a cooling liquid spray head (11), and the cooling liquid spray head (11) is externally connected with a high-pressure cooling liquid source through a pipeline.
3. The two-axis rail vertical lathing and grinding all-in-one machine according to claim 1, wherein the spindle assembly (2) comprises a worktable surface (21), a spindle motor and reduction box assembly (22) and a three-jaw chuck (23); the spindle motor and reduction box assembly (22) is arranged on the left side surface of the base (1); the working table surface (21) is rotatably connected to the inner wall of the base (1) through a bearing seat; a main shaft is arranged in the base (1), and the top surface of the main shaft is fixedly connected with the bottom surface of the working table surface (21); the spindle motor and reduction box assembly (22) drives the worktable surface (21) to rotate through a spindle; the main body of the three-jaw chuck (23) is fixedly arranged on the top surface of the worktable surface (21).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202220054249.0U CN216681118U (en) | 2022-01-11 | 2022-01-11 | Vertical car of diaxon line rail grinds all-in-one |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202220054249.0U CN216681118U (en) | 2022-01-11 | 2022-01-11 | Vertical car of diaxon line rail grinds all-in-one |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN216681118U true CN216681118U (en) | 2022-06-07 |
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ID=81818207
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202220054249.0U Active CN216681118U (en) | 2022-01-11 | 2022-01-11 | Vertical car of diaxon line rail grinds all-in-one |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN216681118U (en) |
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2022
- 2022-01-11 CN CN202220054249.0U patent/CN216681118U/en active Active
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