CN108098356B - Milling and grinding machining center - Google Patents

Milling and grinding machining center Download PDF

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Publication number
CN108098356B
CN108098356B CN201810105891.5A CN201810105891A CN108098356B CN 108098356 B CN108098356 B CN 108098356B CN 201810105891 A CN201810105891 A CN 201810105891A CN 108098356 B CN108098356 B CN 108098356B
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China
Prior art keywords
milling
grinding
head
water tank
sliding seat
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Active
Application number
CN201810105891.5A
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Chinese (zh)
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CN108098356A (en
Inventor
向彬
李刚勇
匡峰
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Huadu Seiko Nantong Precision Machinery Co ltd
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Kunshan Huadu Precision Machinery Co ltd
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Priority to CN201810105891.5A priority Critical patent/CN108098356B/en
Publication of CN108098356A publication Critical patent/CN108098356A/en
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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23PMETAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
    • B23P23/00Machines or arrangements of machines for performing specified combinations of different metal-working operations not covered by a single other subclass
    • B23P23/04Machines or arrangements of machines for performing specified combinations of different metal-working operations not covered by a single other subclass for both machining and other metal-working operations
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23QDETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
    • B23Q1/00Members which are comprised in the general build-up of a form of machine, particularly relatively large fixed members
    • B23Q1/25Movable or adjustable work or tool supports
    • B23Q1/44Movable or adjustable work or tool supports using particular mechanisms
    • B23Q1/56Movable or adjustable work or tool supports using particular mechanisms with sliding pairs only, the sliding pairs being the first two elements of the mechanism
    • B23Q1/60Movable or adjustable work or tool supports using particular mechanisms with sliding pairs only, the sliding pairs being the first two elements of the mechanism two sliding pairs only, the sliding pairs being the first two elements of the mechanism
    • B23Q1/62Movable or adjustable work or tool supports using particular mechanisms with sliding pairs only, the sliding pairs being the first two elements of the mechanism two sliding pairs only, the sliding pairs being the first two elements of the mechanism with perpendicular axes, e.g. cross-slides
    • B23Q1/621Movable or adjustable work or tool supports using particular mechanisms with sliding pairs only, the sliding pairs being the first two elements of the mechanism two sliding pairs only, the sliding pairs being the first two elements of the mechanism with perpendicular axes, e.g. cross-slides a single sliding pair followed perpendicularly by a single sliding pair
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23QDETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
    • B23Q11/00Accessories fitted to machine tools for keeping tools or parts of the machine in good working condition or for cooling work; Safety devices specially combined with or arranged in, or specially adapted for use in connection with, machine tools
    • B23Q11/0042Devices for removing chips
    • B23Q11/0067Devices for removing chips chip containers located under a machine or under a chip conveyor
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23QDETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
    • B23Q11/00Accessories fitted to machine tools for keeping tools or parts of the machine in good working condition or for cooling work; Safety devices specially combined with or arranged in, or specially adapted for use in connection with, machine tools
    • B23Q11/10Arrangements for cooling or lubricating tools or work
    • B23Q11/1069Filtration systems specially adapted for cutting liquids
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23QDETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
    • B23Q5/00Driving or feeding mechanisms; Control arrangements therefor
    • B23Q5/22Feeding members carrying tools or work
    • B23Q5/34Feeding other members supporting tools or work, e.g. saddles, tool-slides, through mechanical transmission
    • B23Q5/38Feeding other members supporting tools or work, e.g. saddles, tool-slides, through mechanical transmission feeding continuously
    • B23Q5/40Feeding other members supporting tools or work, e.g. saddles, tool-slides, through mechanical transmission feeding continuously by feed shaft, e.g. lead screw

Abstract

The invention discloses a milling and grinding machining center, which comprises a lathe bed; the portal frame is arranged above the lathe bed and comprises a cross beam and two vertical arms; the workbench is arranged on the machine body in a sliding manner and can move relative to the portal frame along the machine tool X-axis machining direction; the milling and grinding combined ram is arranged on the portal frame in a sliding manner, and a milling head and a grinding head which can move along the machining directions of a Y axis and a Z axis of the machine tool are arranged on the milling and grinding combined ram and are used for milling and grinding a workpiece in one-time positioning and clamping, and the milling head is detachable; the milling tool magazine is arranged on any vertical arm and used for accommodating and providing a milling head; the milling and grinding chip removing machine is in butt joint with the liquid outlet of the lathe bed and is used for collecting and treating chips and cutting fluid. The combined ram with milling and grinding integrated functions can finish two-step milling and grinding processes in one-time clamping and positioning by driving one ram, and can automatically change a cutter and unload a head by matching with a milling tool magazine, so that the degree of automation is high, and the machining efficiency is effectively improved.

Description

Milling and grinding machining center
Technical Field
The invention belongs to the field of processing machine tool equipment, and particularly relates to a milling and grinding machining center.
Background
Common machining tools include boring machines, milling machines, grinding machines, lathes, planing machines, drilling machines and the like, and the machining tools have respective machining occasions, but in actual production machining, when machining large-scale workpieces (gantry type machines are usually used for mainly machining the large-scale workpieces), a plurality of surfaces, holes or the same surface often need to be machined, and rough machining, semi-finish machining and finish machining can be finished. The existing machine tool is single in mode of machining parts, other machining cannot be performed across the process, machining of the parts can be completed only by multiple machine tools or multiple times of clamping on the parts with complex process, therefore, the efficiency is low, the precision is poor, the machining period of the parts is long due to multiple times of disassembly and clamping, especially for small-scale enterprises, the cost of purchasing equipment is high, the manufacturing cost is increased, and meanwhile, the equipment occupies space. At present, the competition of the production and manufacturing industry is particularly strong, and the problems of reducing the manufacturing cost and improving the processing efficiency are important in the industry while meeting the processing requirements, so that an economic, practical and efficient composite processing center needs to be designed.
Disclosure of Invention
The invention aims to provide a milling and grinding machining center, which can perform machining of two working procedures of milling and grinding after a workpiece is clamped once, so that the structure of the whole machine is simplified, and the machining efficiency is improved.
In order to achieve the above purpose, the invention adopts the following technical scheme:
a milling center, comprising:
a bed body;
the portal frame is arranged above the lathe bed and comprises a cross beam and two vertical arms;
the workbench is arranged on the machine body in a sliding manner and can move relative to the portal frame along the machine tool X-axis machining direction;
the milling and grinding combined ram is arranged on the portal frame in a sliding manner, and a milling head and a grinding head which can move along the machining directions of a Y axis and a Z axis of the machine tool are arranged on the milling and grinding combined ram and are used for milling and grinding a workpiece in one-time positioning and clamping, and the milling head is detachable;
the milling tool magazine is arranged on any vertical arm and used for accommodating and providing a milling head;
the milling and grinding chip removing machine is in butt joint with the liquid outlet of the lathe bed and is used for collecting and treating chips and cutting fluid.
The milling and grinding combined ram comprises a first sliding seat which is arranged on a cross beam and can translate along the machining direction of a Y axis of a machine tool, and a second sliding seat which is arranged on the first sliding seat and can translate along the machining direction of the Z axis of the machine tool, wherein a milling main shaft is arranged in the second sliding seat; during the grinding process, the milling head is removed.
The screw rod is arranged along the machine tool Z-axis machining direction, the screw rod is provided with a screw nut in a matched mode, the screw nut is fixedly connected with the second slide seat, one end of the screw rod is connected with a screw rod motor, the screw rod motor is fixed on the first slide seat, one end, far away from the workbench, of the second slide seat is provided with a balancing frame, two ends of the balancing frame are provided with balancing cylinders, the two balancing cylinders are arranged along the machine tool Z-axis machining direction and synchronously act, and an output rod of the two balancing cylinders is fixedly connected with the first slide seat.
The milling spindle is driven by the spindle box, a grinding motor is arranged above the grinding spindle in parallel, the grinding motor and the grinding spindle are driven by a belt, and the grinding motor is fixed on the tool bit mounting seat through a motor seat.
The milling tool magazine is located in the stroke of the first sliding seat, and the milling head installation potential energy is in butt joint with the milling tool magazine.
The milling chip removing machine comprises a chip removing machine body, a main water tank arranged on the chip removing machine body, a chain row positioned above the main water tank, a magnetic separator water tank arranged on the main water tank, wherein the magnetic separator water tank is arranged on one side of the chain row, the top of the magnetic separator water tank is not more than the bottom of the chain row, a first filter screen and a second filter screen are arranged in the magnetic separator water tank, the magnetic separator water tank is divided into an initial cavity, a middle cavity and a separation cavity, the bottom of the chain row is communicated with the initial cavity through a connecting pipe, a magnetic separator is arranged in the separation cavity, a third filter screen is arranged in the main water tank to divide the main water tank into two cavities, one cavity of the main water tank is communicated with the separation cavity, and a liquid discharge pipe leading to the outside is arranged in the other cavity.
Wherein, the filtration energy efficiency of first filter screen, second filter screen, third filter screen is strengthened gradually.
Wherein, the output of magnetic separator is provided with the dustbin, and the output of chain row is provided with the collection skip.
The milling and grinding combined ram, the milling tool magazine and the milling and grinding chip removing machine are in control connection.
In summary, compared with the prior art, the milling and grinding machining center has the advantages that the milling and grinding integrated combined ram is arranged, the milling and grinding two-step process can be completed by driving one ram in one-time clamping and positioning, automatic cutter and head unloading can be performed by matching with a milling cutter magazine, the degree of automation is high, the machining efficiency is effectively improved, in addition, cutting fluid and cutting chips are effectively collected and processed by matching with a chip removing machine, and the normal operation of equipment is ensured.
Drawings
FIG. 1 is a schematic view of the overall structure of a milling center according to an embodiment of the present invention;
fig. 2 is a schematic view of a first view angle structure of a milling and grinding combined ram of a milling and grinding machining center according to an embodiment of the present invention;
fig. 3 is a schematic view of a second view angle structure of a milling and grinding combined ram of a milling and grinding machining center according to an embodiment of the present invention;
FIG. 4 is a side view of a milling combination ram of a milling machining center provided by an embodiment of the present invention;
fig. 5 is a schematic structural view of a milling chip removing machine of a milling machining center according to an embodiment of the present invention;
fig. 6 is a top view of a milling chip remover of a milling machining center provided by an embodiment of the invention.
Detailed Description
The technical scheme of the invention is further described below by the specific embodiments with reference to the accompanying drawings.
Referring to fig. 1, the present embodiment provides a milling center, which includes a lathe bed 1, a portal frame 2, a workbench 3, a milling combined ram 4, a milling tool magazine 5 and a milling chip remover 6.
The portal frame 2 is arranged above the lathe bed 1 and comprises a cross beam 21 and two vertical arms 22, and the two vertical arms 22 are fixed on two sides of the lathe bed 1.
The workbench 3 is arranged on the machine body 1 and can move relative to the portal frame 2 along the machine tool X-axis machining direction, two X-axis guide rails 11 which are arranged in parallel are arranged on the machine body 1, and the workbench 3 is arranged on the X-axis guide rails 11 in a sliding mode.
Referring to fig. 2 to 4, the milling and grinding combined ram 4 is slidably disposed on the portal frame 2 and comprises a first slide seat 41 and a second slide seat 42, a Y-axis guide rail is disposed on a beam 21 of the portal frame 2, the first slide seat 41 can move along the Y-axis guide rail, a screw rod 411 arranged along the machine tool Z-axis machining direction is disposed on the first slide seat 41, a screw nut 421 is disposed on the screw rod 411 in a matched manner, the screw nut 421 is fixedly connected with the second slide seat 42, one end of the screw rod 411 is connected with a screw rod motor 412, the screw rod motor 412 is fixed on the first slide seat 41, the second slide seat 42 moves along the Z-axis machining direction in a matched manner by the screw rod screw nut, a milling spindle is disposed inside the second slide seat 42, a spindle box 422 is integrally disposed on the second slide seat 42, the milling spindle is driven by the spindle box 422, a tool bit mounting seat is disposed at the bottom of the second slide seat 42, the grinding spindle 431 is vertically arranged with the space of the milling spindle, a milling head mounting position is arranged on the tool bit mounting seat corresponding to the milling spindle, a milling head 432 is detachably arranged in the milling head mounting position, a milling tool magazine 5 is arranged on the machine tool, the milling tool magazine 5 is positioned in the travel of the first sliding seat 41, the milling head mounting position is in butt joint with the milling tool magazine 5 so as to be convenient for replacing the milling head 432 according to working conditions and detaching the milling head 432 during grinding, the milling spindle is in driving connection with the milling head 432, a grinding head 433 is arranged at the output end of the grinding spindle 431, a grinding motor 434 is arranged above the grinding spindle 431 in parallel, the grinding motor 434 and the grinding spindle 431 are driven by a belt, the grinding motor 434 is fixed on the tool bit mounting seat through the motor seat, a balancing frame is arranged at the top of the second sliding seat 42, two ends of the balancing frame are respectively provided with a balancing cylinder, the two balancing cylinders are arranged along the Z-axis processing direction and synchronously act, the output rods are fixedly connected with the first sliding seat 41, and the second sliding seat 42 is kept stable in operation.
The milling tool magazine 5 is disposed on either or both vertical arms 22 for accommodating and providing milling heads 432 of various sizes to meet the processing requirements, and it is important that the removed milling heads 432 are accommodated so as not to affect the grinding process when the grinding head 433 is used.
Referring to fig. 5 and 6, a milling chip removing machine 6 is shown, which is in butt joint with a liquid outlet of a machine body 1 and is used for collecting and treating chips and cutting fluid, and the milling chip removing machine comprises a chip removing machine body, a main water tank 61 arranged on the chip removing machine body, and a chain row 62 arranged above the main water tank 61, wherein a magnetic separator 633 water tank 63 is arranged on the main water tank 61, the magnetic separator 633 water tank 63 is arranged on one side of the chain row 62, and the top of the magnetic separator 633 water tank 63 does not exceed the bottom of the chain row 62. The output end of the magnetic separator 633 is provided with a dustbin 65, and the output end of the chain link 62 is provided with a skip car 64. In particular, the filtering energy efficiency of the first filter mesh 631, the second filter mesh 632 and the third filter mesh 611 is gradually enhanced, and the cutting fluid is filtered layer by layer, so that the quality of the finally discharged cutting fluid meets the requirement of recycling. Specifically, the first filter 631 is set as a coarse filter, the second filter 632 is set as a fine coarse filter, and the third filter 611 is set as a fine filter.
In addition, the machine body 1 is also provided with a shell, the shell is provided with an operation station, and the operation station is in control connection with the workbench 3, the milling and grinding combined ram 4, the milling tool magazine 5 and the milling and grinding chip removing machine 6.
The specific working principle and the process are as follows:
when milling is performed, the first sliding seat 41 translates along the Y-axis processing direction of the machine tool until the milling head installation position is in butt joint with the milling tool magazine 5, a milling head 432 required by the processing is selected, the milling is completed through the matching action of the first sliding seat 41 and the second sliding seat 42, and the grinding head 433 is suspended on the processing surface; when grinding is performed, the first slide seat 41 translates along the machine tool Y-axis machining direction, the milling head 432 is dismounted to the milling tool magazine 5, the grinding head 433 protrudes, and the grinding is completed through the cooperation action of the first slide seat 41 and the second slide seat 42.
The liquid discharge port on the processing machine discharges cutting liquid with impurities such as chips and iron ash onto the chain row 62, the chain row 62 is driven by a speed reducer to take away almost all the chips and remove the cutting liquid, the chips fall into the collecting trolley 64 from the output end of the chain row 62, and the rest chips and the cutting liquid such as iron ash flow into the water tank 63 of the magnetic separator 633 from the lower part of the chain row 62; the mixed liquid filters out large-particle scraps through a first filter screen 631 and a second filter screen 632 in a water tank 63 of a magnetic separator 633, and then iron ash and scraps are separated out through the magnetic separator 633 and discharged into a dustbin 65; the cutting fluid separated by the magnetic separator 633 flows into the main water tank 61 again, passes through the third filter screen 611 and the filter 614, and is pumped away by the low pressure pump 613.
The milling machining center has the following characteristics:
1) The whole machine has simple structure and can be suitable for most of workpieces;
2) Only one ram is needed to be arranged, so that the whole structure can be simplified, and the cost is reduced;
3) The control is simple, the operation is convenient, and the degree of automation is high;
4) Automatic tool changing and head unloading are realized, milling and grinding are not mutually affected, and the processing efficiency is high;
5) The chip removing machine has strong impurity separating capacity, and finally the extracted cutting fluid can be reused without reprocessing;
6) The dust, the iron ash and the cutting fluid are collected orderly after being separated, and the site pollution is small.
In summary, the milling and grinding machining center in this embodiment has a milling and grinding integrated combined ram, can finish two steps of processes of milling and grinding in one clamping and positioning by driving one ram, and can automatically change a cutter and unload a head by matching with a milling tool magazine, so that the degree of automation is high, the machining efficiency is effectively improved, and in addition, cutting fluid and cutting chips are effectively collected and processed by matching with a chip removing machine, and the normal operation of equipment is ensured.
The above embodiments merely illustrate the basic principles and features of the present invention, and the present invention is not limited to the above examples, but can be variously changed and modified without departing from the spirit and scope of the present invention, which is within the scope of the present invention as claimed. The scope of the invention is defined by the appended claims and equivalents thereof.

Claims (8)

1. A milling center, comprising:
a bed body;
the portal frame is arranged above the lathe bed and comprises a cross beam and two vertical arms;
the workbench is arranged on the lathe bed in a sliding manner and can move relative to the portal frame along the machining direction of the X axis of the lathe;
the milling and grinding combined ram is arranged on the portal frame in a sliding manner, a milling head and a grinding head capable of moving along the machining direction of a Y axis and a Z axis of the machine tool are arranged on the milling and grinding combined ram, the milling head and the grinding head are used for milling and grinding a workpiece in one-time positioning and clamping, and the milling head is detachable;
the milling tool magazine is arranged on any vertical arm and used for accommodating and providing a milling head;
milling chip removal machine with the leakage fluid dram butt joint of lathe bed is used for collecting and handling smear metal and cutting fluid, milling chip removal machine include chip removal machine main part with set up in main water tank in the chip removal machine main part, be located the chain row of main water tank top, be provided with the magnetic separator water tank on the main water tank, the magnetic separator water tank set up in one side of chain row, just the top of magnetic separator water tank does not surpass the bottom of chain row, be provided with first filter screen and second filter screen in the magnetic separator water tank and divide into initial chamber, intermediate chamber and three cavity of separation chamber with the magnetic separator water tank, the bottom of chain row with the initial chamber passes through the connecting pipe intercommunication, be provided with magnetic separator in the separation chamber, be provided with the third filter screen in the main water tank and divide into two cavities with the main water tank, one cavity of main water tank with the separation chamber intercommunication is provided with the leakage fluid pipe that leads to outside in another cavity.
2. The milling center of claim 1, wherein: the milling and grinding combined ram comprises a first sliding seat which is arranged on the cross beam and can translate along the machine tool Y-axis machining direction and a second sliding seat which is arranged on the first sliding seat and can translate along the machine tool Z-axis machining direction, a milling main shaft is arranged in the second sliding seat, a tool bit mounting seat is arranged at one end, close to the workbench, of the second sliding seat, a grinding main shaft is arranged on the tool bit mounting seat, the grinding main shaft is vertically distributed with the milling main shaft in space, a milling head mounting position is arranged on the tool bit mounting seat corresponding to the milling main shaft, the milling head is arranged in the milling head mounting position, the milling main shaft is in driving connection with the milling head, and the grinding head is arranged at the output end of the grinding main shaft and is suspended during milling; during the grinding process, the milling head is removed.
3. The milling center of claim 2, wherein: the machine tool comprises a first sliding seat, a second sliding seat, a screw rod motor, a balancing rack and an output rod, wherein the screw rod is arranged along the machine tool Z-axis machining direction on the first sliding seat, the screw rod is matched with the screw rod, the screw rod is arranged on the screw rod, the screw rod is fixedly connected with the second sliding seat, the screw rod motor is fixed on the first sliding seat, the balancing rack is arranged at one end, away from the workbench, of the second sliding seat, balancing cylinders are arranged at two ends of the balancing rack, the two balancing cylinders are arranged along the machine tool Z-axis machining direction and synchronously act, and the output rod of the balancing cylinders is fixedly connected with the first sliding seat.
4. The milling center of claim 2, wherein: the milling spindle is driven by the spindle box, a grinding motor is arranged above the grinding spindle in parallel, the grinding motor and the grinding spindle are driven by a belt, and the grinding motor is fixed on the tool bit mounting seat through a motor seat.
5. The milling center of claim 2, wherein: the milling tool magazine is located in the stroke of the first sliding seat, and the milling head installation potential energy is in butt joint with the milling tool magazine.
6. The milling center of claim 1, wherein: the filtering energy efficiency of the first filter screen, the second filter screen and the third filter screen is gradually enhanced.
7. The milling center of claim 1, wherein: the output end of the magnetic separator is provided with a dustbin, and the output end of the chain row is provided with a collecting trolley.
8. The milling center of claim 1, wherein: the machine tool is characterized in that the machine body is further provided with a machine shell, the machine shell is provided with an operation station, and the operation station is in control connection with the workbench, the milling and grinding combined ram, the milling tool magazine and the milling and grinding chip removing machine.
CN201810105891.5A 2018-02-02 2018-02-02 Milling and grinding machining center Active CN108098356B (en)

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Application Number Priority Date Filing Date Title
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Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
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CN108098356B true CN108098356B (en) 2023-09-22

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CN110434317A (en) * 2019-08-26 2019-11-12 嘉兴学院 Milling one heavy castings robot
CN110802441A (en) * 2019-11-27 2020-02-18 李春辉 Numerical control machine tool convenient to maintain and high in machining efficiency
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