CN205085667U - System for production engine water pump pump body - Google Patents
System for production engine water pump pump body Download PDFInfo
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- CN205085667U CN205085667U CN201520838073.8U CN201520838073U CN205085667U CN 205085667 U CN205085667 U CN 205085667U CN 201520838073 U CN201520838073 U CN 201520838073U CN 205085667 U CN205085667 U CN 205085667U
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Abstract
The utility model provides a system for production engine water pump pump body, including defeated feed channel, first robot, horizontal machining center, instant -boiled device, shifter, second robot, vertical machining center, through type cleaning machine and the bottom plate washed, the bottom plate sets up in subaerial, defeated feed channel and horizontal machining center set up respectively in the bottom plate both sides, first robot and second robot set up on the bottom plate axis, first robot sets up between defeated feed channel and horizontal machining center, the second robot sets up between vertical machining center and through type cleaning machine, the shifter sets up between first robot and second robot, the instant -boiled device of washing sets up in first robot one side. The utility model discloses production efficiency is high, manpower and material resources is concentrated, is saved to the equipment height.
Description
Technical field
The utility model belongs to a kind of machining production field, particularly relates to a kind of system of producing the engine water pump pump housing.
Background technology
Along with the sustainable development growth of auto industry and the continuous increase of Global Auto recoverable amount, thing followed energy resource consumption and problem of environmental pollution are more and more subject to people's attention.In order to reduce energy consumption and the discharge of engine further, binding engine hi-tech development trend, needs to carry out upgrade design to the cooling system of engine.
Water pump is the key components and parts of controlled cooling model liquid flowing in engine-cooling system, and its Performance And Reliability directly has influence on the running of cooling system.Particularly, the available engine water pump overwhelming majority is mechanical water pump, and the running of water pump relies on engine spindle transmission, and namely after engine start, engine water pump also starts thereupon.
The processing of the engine water pump pump housing is fast-developing in recent years, conventional pump housing processing method has car, milling two procedures, namely cutting fine finishining is carried out by full function numerically controlled lathe, by drilling center, Milling Process is carried out to back of work bolt table top again, thus obtain that there is good mechanical performance, there are good wearability and resistance to corrosion, can the engine water pump pump housing of long-time reliably working under severe conditions.But this engine water pump pump housing rigidity production line set up with full function numerically controlled lathe and drilling center needs employee constantly to operate, add the work load of employee, and the efficiency of this production line is lower, an independent production line cannot process the processing of a large amount of workpiece within a certain period of time, and the damage of the bad of product and machine can be caused, this just needs to set up many production lines, thus adds man power and material's expense.
Utility model content
The purpose of this utility model is to overcome the deficiencies in the prior art, provide a kind of system of producing the engine water pump pump housing, its save production floor space, production safety, production efficiency high, use manpower and material resources sparingly, can improve the quality of products and accuracy.
For solving the problems of the technologies described above, the technical scheme that the utility model adopts is as described below:
A kind of system of producing the engine water pump pump housing, wherein, comprise material conveying road, first robot, horizontal Machining centers, equipment for rinsing, switching mechanism, second robot, vertical machining centre, transit type cleaning machine and base plate, described base plate is arranged on ground, described material conveying road and horizontal Machining centers are arranged at base plate both sides respectively, described first robot and the second robot are arranged on base plate axis, described first robot is arranged between material conveying road and horizontal Machining centers, described second robot is arranged between vertical machining centre and transit type cleaning machine, described switching mechanism is arranged between the first robot and the second robot, described equipment for rinsing is arranged at the first robot side,
Described horizontal Machining centers comprises Horizontal type fixture and support for rotary disc, and described Horizontal type fixture is arranged on support for rotary disc, and described vertical machining centre comprises vertical clamp, and described first robot and the second robot arrange grabbing device respectively.
Preferably, described grabbing device is paw, and described paw is set to two-sided.
Preferably, described material conveying road is set to two.
Preferably, described Horizontal type fixture is set to two covers, is separately positioned on the two sides of described support for rotary disc.
Preferably, described Horizontal type fixture and vertical clamp all adopt plane and two pits to locate.
Preferably, described Horizontal type fixture orientate as tapering float location.
Preferably, the charge channel of described transit type cleaning machine is provided with picking sensor, and the discharge channel of described transit type cleaning machine is provided with photoelectric sensor.
Preferably, the material taking mouth in described material conveying road is provided with photoelectric sensor and proximity sensor.
Preferably, described Horizontal type fixture and vertical clamp are provided with air-tightness detection device.
The beneficial effects of the utility model are:
1. the system of the utility model production engine water pump pump housing can reduce the risk that product yield changes in demand is brought greatly, improve production efficiency and production security, the introducing of robot adds the number of disposable processing work and the precision of work pieces process, save man power and material, improve the quality of workpiece, adopt efficient special equipment and process equipment, reduce processing basic time and non-cutting time, operation high concentration, corresponding production area and operator's quantity also greatly reduce, the production schedule, organize also therefore hommization and simplification more.
2. plane and two pits location, positioning precision is high, and location is simple, and good rigidly is easy to assembly, reliable clamping, and volume is little, and cost is low; Clamps in horizontal machining center adopts tapering to float location compared to an original straight pin of use and a rhombus finger setting, can prevent workpiece from the process of carrying out clamping, occurring stuck situation; Efficient machining center clamp, decreases clamping workpiece number of times, shortens non-cutting time, and the advanced cutter of horizontal Machining centers and vertical machining centre increases cutting speed, the amount of feeding and cutting depth, shortens and processes basic time.
3. the fixture of horizontal Machining centers and vertical machining centre all adds air-leakage test function, to guarantee accurate work piece positioning, prevents from workpiece to be unkitted putting in place causing equipment or cutter fault.
4. the charge channel of transit type cleaning machine increases picking sensor, can guarantee can put into workpiece more in time in the charge channel of transit type cleaning machine without robot during workpiece, discharge channel increases photoelectric sensor, after guaranteeing artificial blanking, material road could run, and prevents workpiece from dropping.
5. the material taking mouth in material conveying road is provided with photoelectric sensor, without workpiece alarm, and is provided with proximity sensor, workpiece can be prevented to be unkitted and put in place.
Accompanying drawing explanation
Fig. 1 is the system schematic top plan view that the utility model produces the engine water pump pump housing;
Fig. 2 is the system schematic three dimensional views that the utility model produces the engine water pump pump housing;
Fig. 3 is the structural representation of the utility model Horizontal type fixture;
Fig. 4 is the side structure schematic diagram of the utility model Horizontal type fixture;
Fig. 5 is the flow chart of the rigidity production system of conventional processing engine water pump pump housing method;
Fig. 6 is the structural representation of the utility model first robot;
Fig. 7 is the structural representation of the utility model second robot;
Fig. 8 is the structural representation of the utility model pump housing;
Fig. 9 be Fig. 8 along A-A to generalized section;
Figure 10 is the structural representation of the utility model switching mechanism;
Wherein, 1 be horizontal Machining centers for material conveying road, 2 is the first robot, 3,4 be vertical machining centre for switching mechanism, 5 is the second robot, 6,7 be transit type cleaning machine, 8 be equipment for rinsing, 9 be base plate, 10 be grabbing device, 11 be support for rotary disc, 12 be proximity sensor for Horizontal type fixture, 13 is the first photoelectric sensor, 14,15 be A face for picking sensor, 16 is the second photoelectric sensor, 17,18 be through hole, 19 be cannelure, 20 be front end face, 21 be bolt table top B face, 22 be bolt platform C face, 23 for rear end face.
Detailed description of the invention
Below in conjunction with the utility model specific embodiment, be clearly and completely described the technical solution of the utility model, obviously, described embodiment is only the utility model part embodiment, instead of whole embodiments.Based on the embodiment in the utility model, those of ordinary skill in the art are not making the every other embodiment obtained under creative work prerequisite, all belong to the scope of the utility model protection.
In system embodiment, device therefor is commercially available, and horizontal Machining centers is J3 horizontal Machining centers, and vertical machining centre is F400 vertical machining centre, and transit type cleaning machine is SQX-400I continuous pass-through type cleaning machine, and switching mechanism is vertical switching mechanism.
Embodiment 1
As Figure 1-10 shows, base plate 9 is laid on ground, base plate 9 can accept the part chip that workpiece carries out producing in the process of processing, cutting fluid on residue or workpiece, only base plate 9 need be dismantled when needs are cleared up and carry, facilitate the cleaning of refuse and the optimization of environment in process, material conveying road 1 and horizontal Machining centers 3 are placed on base plate 9 both sides respectively, first robot 2 and the second robot 5 are placed on position, base plate 9 axis, first robot 2 and the second robot 5 are placed in a planar line, effectively can save floor space, facilitate the running of robot simultaneously, first robot 2 is placed between material conveying road 1 and horizontal Machining centers 3, second robot 5 is placed between vertical machining centre 6 and transit type cleaning machine 7, such placement facilitates the left and right of robot to operate, the time of work pieces process can be saved, provide space also to the running rotation of the left and right of robot simultaneously, switching mechanism 4 is placed between the first robot 2 and the second robot 5, workpiece is through the boring and milling of horizontal Machining centers 3, taken off to rinse in equipment for rinsing 8 by the first robot 2 after machining and wash and be placed in switching mechanism 4 after drying up, switching mechanism 4 pairs of workpiece turn face automatically, thus be more conducive to next step processing of workpiece, equipment for rinsing 8 is arranged on the side of the first robot 2, have some broken aluminium bits in the process of work pieces process to adhere on the surface of the workpiece, can rinse in equipment for rinsing 8 after workpiece takes off by the first robot 2 after washing workpiece and dry up again, during guarantee changing of workpieces sequence, surface is considered to be worth doing without aluminium, avoid pressure wound workpiece, base plate 9 arranges water receiving tank and water channel below, thus can sump oil that better in time machine produces in processing process, and factory effluent.
Every bar production line of automatic processing pump housing system composition of the present utility model only needs 1 horizontal Machining centers, 1 vertical machining centre, 1 transit type cleaning machine and 2 material conveying roads, 2 robots, and the running of the system of this full-automatic production engine water pump pump housing based on machining center is as follows:
1) with the high hydraulic car of heap, ready workpiece blank is transported to stock shelf, then manually workpiece blank is put into two material conveying roads 1, material conveying road 1 is rotated by belt and workpiece blank is transported to material conveying road 1 material taking mouth, every bar material conveying road 1 material taking mouth is all provided with the first photoelectric sensor 13, without can automatic alarm during work piece delivery, thus facilitate staff to discover, but also be provided with proximity sensor 14, workpiece can be prevented to be unkitted put in place, prevent skew and the landing of workpiece;
2) the first robot 2 takes off workpiece by the grabbing device 10 with two-sided paw from material conveying road 1 material taking mouth, first capture 3 workpiece (A face 17 upward) with a paw, and then capture 3 workpiece with another side paw and deliver on the Horizontal type fixture 12 of horizontal Machining centers 3, Horizontal type fixture 12 is set to two covers, lay respectively at the two sides of support for rotary disc 11, Horizontal type fixture 12 unclamps after compressing completely, positioning precision due to the first robot 2 paw is high and loading and unloading convenient, plane and two pits is adopted to locate the Horizontal type fixture 12 of horizontal Machining centers 3 boring and milling operation, add air-leakage test function, to guarantee accurate work piece positioning, prevent from workpiece to be unkitted putting in place causing equipment or cutter fault, and locate with tapering floating positioning pin, to guarantee that robot can accurately loading and unloading, improve positioning precision, and compared to an original straight pin of use and a rhombus finger setting, can prevent workpiece from the process of clamping, occurring stuck situation, decrease clamping workpiece number of times, shorten non-cutting time and process basic time,
3) horizontal Machining centers 3 pairs of workpiece boring and millings fine finishining, first stay 0.5 surplus with PCD dedicated tool heavy boring through hole 18(), milling rear end face 23 and 45 ° of chamferings, and then spiral difference mends milling cannelure 19, milling front end face 20 and 45 ° of chamferings are mended with the time difference, finally with fine boring cutter boring through hole 18 one-tenth, after machining, the first robot 2 rinses and washes by taking off workpiece with the grabbing device 10 of two-sided paw and put into switching mechanism 4 after drying up in equipment for rinsing 8;
4) switching mechanism 4 locating surface there is blowning installation, remove surface of the work scrap by the mode of blowing, then realize workpiece turn-over by cylinder action;
5) the second robot 5 is by taking off the workpiece (A face 17 down) climbing over face from switching mechanism 4 with two-sided paw grabbing device 10, then deliver on the vertical clamp of vertical machining centre 6 plane and two pits location, vertical clamp too increases air-leakage test function, to guarantee accurate work piece positioning, prevent from workpiece to be unkitted putting in place causing equipment or cutter fault, unclamp after compressing completely;
6) vertical machining centre 6 pairs of back of work bolt table top Milling Machining are treated, bolt table top B face, milling three place 21 and two bolt platform C faces, place 22, to be milled machine after, second robot 5 is placed through formula cleaning machine 7 charge channel by taking off workpiece with the grabbing device 10 of two-sided paw and cleans, cleaning machine 7 charge channel adds picking sensor 15, can guarantee can put into workpiece more in time in cleaning machine 7 charge channel without the second robot 5 during workpiece;
7) transit type cleaning machine 7 discharge channel feeding, discharge channel increases by the second photoelectric sensor 16, and after guaranteeing artificial blanking, material road could run, and prevents workpiece from dropping.
In order to outstanding innovative point of the present utility model, enable those skilled in the art to fully understand the utility model, now enumerate the utility model experimental stage or the comparative example adopting prior art, and effect explanation is carried out to itself and embodiment of the present utility model.
Comparative example 1
The rigidity production-line technique system of processing engine water pump pump housing method conventional as shown in Figure 5, every bar production line needs 2 full function numerically controlled lathes, 1 bench drills to cut center, 1 single station cleaning machine and each 1 of upper and lower bin, and the running of the system of the concrete production engine water pump pump housing is as follows:
1) with the high hydraulic car of heap, ready workpiece blank is transported to stock shelf;
2) then artificial by workpiece blank material loading to full function numerically controlled lathe, pedal hydraulic clamp also carries out the preliminary working of workpiece;
3) manually taken off by the workpiece of full function numerically controlled lathe preliminary working, then manually put into drilling center, pneumatic pinch carries out Milling Machining to back of work bolt table top;
4) manually take off the workpiece processed and send into single station cleaning machine, cleaning workpiece, ensure that surface is without blanking artificial after spot.
Technological effect
By pump housing moon demand 7.8 ten thousand, 8 hours every days the monthly working strength of 26 days, system production line double shift of two kinds of different production engine water pump pump housings in the utility model embodiment 1 and comparative example 1 is produced to required personnel's number (individual), evaluated and check by moon production capacity (ten thousand), as shown in table 1.
Table 1 technological effect contrasts
As can be seen from embodiment 1 and comparative example 1, the flexible manufacturing system of the utility model automatically based on machining center compared with routine based on the rigidity production system of building-block machine special plane when the same time completes same workpiece throughput, production efficiency improves greatly, production capacity increases, the extensive in enormous quantities processing of enterprise for workpiece can be better met, the introducing of robot greatly reduces personnel attrition, improve production efficiency and production security, save man power and material, reduce processing basic time and non-cutting time, operation high concentration, corresponding production area and operator's quantity also greatly reduce, the production schedule, organize also therefore hommization and simplification more.
What finally illustrate is, above embodiment is only in order to illustrate the technical solution of the utility model and unrestricted, other amendments that those of ordinary skill in the art make the technical solution of the utility model or equivalently to replace, only otherwise depart from the spirit and scope of technical solutions of the utility model, all should be encompassed in the middle of right of the present utility model.
Claims (9)
1. produce the system of the engine water pump pump housing for one kind, it is characterized in that: comprise material conveying road, first robot, horizontal Machining centers, equipment for rinsing, switching mechanism, second robot, vertical machining centre, transit type cleaning machine and base plate, described base plate is arranged on ground, described material conveying road and horizontal Machining centers are arranged at base plate both sides respectively, described first robot and the second robot are arranged on base plate axis, described first robot is arranged between material conveying road and horizontal Machining centers, described second robot is arranged between vertical machining centre and transit type cleaning machine, described switching mechanism is arranged between the first robot and the second robot, described equipment for rinsing is arranged at the first robot side,
Described horizontal Machining centers comprises Horizontal type fixture and support for rotary disc, and described Horizontal type fixture is arranged on support for rotary disc, and described vertical machining centre comprises vertical clamp, and described first robot and the second robot arrange grabbing device respectively.
2. a kind of system of producing the engine water pump pump housing as claimed in claim 1, is characterized in that: described grabbing device is paw, and described paw is set to two-sided.
3. a kind of system of producing the engine water pump pump housing as claimed in claim 1, is characterized in that: described material conveying road is set to two.
4. a kind of system of producing the engine water pump pump housing as claimed in claim 1, is characterized in that: described Horizontal type fixture is set to two covers, is separately positioned on the two sides of described support for rotary disc.
5. a kind of system of producing the engine water pump pump housing as claimed in claim 1, is characterized in that: described Horizontal type fixture and vertical clamp all adopt plane and two pits to locate.
6. a kind of system of producing the engine water pump pump housing as claimed in claim 5, is characterized in that: the tapering of orientating as of described Horizontal type fixture floats location.
7. a kind of system of producing the engine water pump pump housing as claimed in claim 1, it is characterized in that: the charge channel of described transit type cleaning machine is provided with picking sensor, the discharge channel of described transit type cleaning machine is provided with photoelectric sensor.
8. a kind of system of producing the engine water pump pump housing as claimed in claim 1, is characterized in that: the material taking mouth in described material conveying road is provided with photoelectric sensor and proximity sensor.
9. a kind of system of producing the engine water pump pump housing as claimed in claim 1, is characterized in that: described Horizontal type fixture and vertical clamp are provided with air-tightness detection device.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201520838073.8U CN205085667U (en) | 2015-10-27 | 2015-10-27 | System for production engine water pump pump body |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201520838073.8U CN205085667U (en) | 2015-10-27 | 2015-10-27 | System for production engine water pump pump body |
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| CN205085667U true CN205085667U (en) | 2016-03-16 |
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| CN201520838073.8U Active CN205085667U (en) | 2015-10-27 | 2015-10-27 | System for production engine water pump pump body |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105252277A (en) * | 2015-10-27 | 2016-01-20 | 郑州飞龙汽车部件有限公司 | System and method for producing pump body of engine water pump |
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- 2015-10-27 CN CN201520838073.8U patent/CN205085667U/en active Active
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105252277A (en) * | 2015-10-27 | 2016-01-20 | 郑州飞龙汽车部件有限公司 | System and method for producing pump body of engine water pump |
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