CN108607900A - A kind of full-automatic axial workpiece straightener and its method for aligning - Google Patents

A kind of full-automatic axial workpiece straightener and its method for aligning Download PDF

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Publication number
CN108607900A
CN108607900A CN201810251496.8A CN201810251496A CN108607900A CN 108607900 A CN108607900 A CN 108607900A CN 201810251496 A CN201810251496 A CN 201810251496A CN 108607900 A CN108607900 A CN 108607900A
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CN
China
Prior art keywords
lead screw
full
machine tool
driving shaft
axial workpiece
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
CN201810251496.8A
Other languages
Chinese (zh)
Inventor
昌春海
罗守军
秦磊
谢先文
殷光明
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
LIUAN JIANGHUAI YONGDA MACHINERY MANUFACTURING CO LTD
Original Assignee
LIUAN JIANGHUAI YONGDA MACHINERY MANUFACTURING CO LTD
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by LIUAN JIANGHUAI YONGDA MACHINERY MANUFACTURING CO LTD filed Critical LIUAN JIANGHUAI YONGDA MACHINERY MANUFACTURING CO LTD
Priority to CN201810251496.8A priority Critical patent/CN108607900A/en
Publication of CN108607900A publication Critical patent/CN108607900A/en
Pending legal-status Critical Current

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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21DWORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21D3/00Straightening or restoring form of metal rods, metal tubes, metal profiles, or specific articles made therefrom, whether or not in combination with sheet metal parts
    • B21D3/14Recontouring
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21DWORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21D43/00Feeding, positioning or storing devices combined with, or arranged in, or specially adapted for use in connection with, apparatus for working or processing sheet metal, metal tubes or metal profiles; Associations therewith of cutting devices
    • B21D43/02Advancing work in relation to the stroke of the die or tool
    • B21D43/04Advancing work in relation to the stroke of the die or tool by means in mechanical engagement with the work
    • B21D43/10Advancing work in relation to the stroke of the die or tool by means in mechanical engagement with the work by grippers
    • B21D43/105Manipulators, i.e. mechanical arms carrying a gripper element having several degrees of freedom
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21DWORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21D45/00Ejecting or stripping-off devices arranged in machines or tools dealt with in this subclass
    • B21D45/06Stripping-off devices

Abstract

The purpose of the present invention is a kind of full-automatic axial workpiece straightener and its method for aligning,Including machine tool enclosure and autoloader,C-type lathe bed is equipped in machine tool enclosure,The chain conveyor of autoloader is placed in the automatic grinding tooth shaft of the grinding center hole seat side on c-type lathe bed side,Lead screw driving shaft is vertically equipped at the top of machine tool enclosure right over the worktable support line rail of c-type lathe bed bottom,Worktable support line rail both sides immediately below lead screw driving shaft are vertically provided with left revolving bed and right-hand rotation seat,Left revolving bed and right-hand rotation seat are respectively provided at the both ends of workpiece spindle,Symmetrical Type B support base there are two being set on worktable support line rail between left revolving bed and right-hand rotation seat,Machine tool enclosure at lead screw driving shaft is equipped with Pneumatic clamping jaw mechanism,Grinding center hole and chain type feeder and truss-like manipulator are incorporated into whole equipment,Form automatic loading and unloading mechanism,Improve efficiency.

Description

A kind of full-automatic axial workpiece straightener and its method for aligning
Technical field
The present invention relates to a kind of machine tooling field, specifically a kind of full-automatic axial workpiece straightener and its aligning Method.
Background technology
Electric tool is prone to bending deformation with tooth axial workpiece after mechanical processing and heat treatment, all kinds of in order to ensure The process specifications of specific point geometric tolerance in tooth shaft need to carry out precision straightening to axial workpiece, due to electric tool It is huge with the yield of tooth shaft, it much can not meet production requirement by the way of artificial aligning or semi-automatic aligning, it is artificial to align Inefficiency, the drawbacks of quality differs and semi-automatic straightener must artificial loading and unloading the drawbacks of.
Therefore it provides a kind of full-automatic axial workpiece straightener and its method for aligning, by full-automatic leveller equipment Improvement, while solving the drawbacks of artificial grinding center hole inefficiency and process are not concentrated before tooth shaft aligning, will be in grinding Heart hole and chain type feeder and truss-like manipulator are incorporated into whole equipment, form automatic loading and unloading mechanism, improve efficiency, together The centralized control of Shi Caiyong softwares and touch screen so that equipment operation becomes simple and fast, and with each parameter setting and Self diagnosis display function etc. solves similar devices and controls cumbersome show using the device action of dozens of change-over switch and button Shape, just become those skilled in the art's urgent need to resolve the problem of.
Invention content
The object of the present invention is to provide a kind of full-automatic axial workpiece straightener and its method for aligning, by automatically rectifying The improvement of straight machine equipment solves the drawbacks of artificial grinding center hole inefficiency and process are not concentrated before tooth shaft is aligned, will grind Center grinding and chain type feeder and truss-like manipulator are incorporated into whole equipment, form automatic loading and unloading mechanism, improve effect Rate, while using the centralized control of software and touch screen so that equipment operation becomes simple and fast, and is set with each parameter Set with self diagnosis display function etc., solve similar devices controlled using the device action of dozens of change-over switch and button it is cumbersome Present situation.
To solve technical problem described in background technology, the present invention uses following technical scheme:
A kind of full-automatic axial workpiece straightener, including machine tool enclosure and autoloader are set in the machine tool enclosure There are c-type lathe bed, machine tool enclosure bottom to be equipped with control machine, machine tool enclosure is using c-type lathe bed as matrix, the chain delivery of autoloader Band is placed in the automatic grinding tooth shaft of the grinding center hole seat side on c-type lathe bed side, the workbench branch of c-type lathe bed bottom It supports and is vertically equipped with lead screw driving shaft at the top of the machine tool enclosure right over line rail, the worktable support line rail immediately below lead screw driving shaft Both sides are vertically provided with left revolving bed and right-hand rotation seat, and left revolving bed and right-hand rotation seat are respectively provided at the both ends of workpiece spindle, left Symmetrical Type B support base there are two being set on worktable support line rail between revolving bed and right-hand rotation seat, two V-type support base tops End is connect with the both side surface of workpiece spindle respectively, and the machine tool enclosure at the lead screw driving shaft is equipped with Pneumatic clamping jaw mechanism.
Preferably, the Pneumatic clamping jaw mechanism includes pneumatic gripping device and clamping jaw pedestal, and the clamping jaw pedestal is fixed on On linear type purlin at the top of machine tool enclosure, pneumatic gripping device is set as two, and two pneumatic gripping devices are each attached on clamping jaw pedestal, described Pneumatic gripping device handgrip bar be telescopic pneumatic adjusting rod.
Preferably, be equipped with cylinder on the left revolving bed and right-hand rotation seat, the cylinder it is top respectively with work The centre bore of part axis connects, and the top Forward opposite in the presence of cylinder of left revolving bed and right-hand rotation seat upper cylinder withstands on work Workpiece spindle rotation is driven at part axis center hole.
Preferably, the propelling drive apparatus of lead screw driving shaft is equipped at the top of the lead screw driving shaft, the propulsion is driven Dynamic device includes driving motor and lead screw, and driving motor and lead screw are co-located on transmission crossbearer, lead screw be equipped with big axis and Small axis, by the big axis connection of transmission belt and lead screw, the small axis of lead screw passes through transmission belt with lead screw actively for the shaft of driving motor The top of axis connects.
Preferably, multiple displacement sensings are vertically equipped on the worktable support line rail between the V-type support base described in two The V-groove of device, the top and V-type support base of the displacement sensor is arranged in same level, and multiple displacement sensings Interval between device is identical.
Preferably, the grinding center hole seat is set as inclined grinding center hole seat, grinding center hole seat with give automatically It is equipped between material machine and tilts support plate, the angle of inclination of grinding center hole seat is 30 degree.
Preferably, the c-type lathe bed other side is equipped with touch control platform, and operation is equipped in the touch control platform System controller.
A kind of method for aligning of full-automatic axial workpiece straightener, method for aligning are:
Using touch screen control mode, full menu in Chinese formula man-machine dialog interface shows each functional status.And in touch screen On can directly input each straightening parameters, sensor test, system setting, statistical query, job analysis, feeder action control and Self diagnosis such as shows at the centralized control of functions, solves the device action that similar devices use dozens of change-over switch and button Control cumbersome present situation;
Equipment pushes the driving that process uses servo motor and synchronous pulley and ball screw;
When carrying out workpiece spindle progress pyramid;Align beat:10s -60s/ parts (are calculated) by electric tool tooth shaft;Equipment Duplicate measurements error≤0.005mm, flattening precision is up to 0.015mm;Equipment length of working surface of table is 1200mm;Equipment is aligned most Big 5 tons of pressure;Align diameter of work 3-Φ of Φ 25mm;Align length<600mm;Aligning 1-6 points of points can increase to 8-10 points.
The beneficial effects of the invention are as follows:
1) the drawbacks of artificial grinding center hole inefficiency and process are not concentrated before tooth shaft is aligned, is solved, it will be in grinding Heart hole and chain type feeder and truss-like manipulator are incorporated into whole equipment, form automatic loading and unloading mechanism, improve efficiency.
2) while using the centralized control of software and touch screen so that equipment operation becomes simple and fast, and has Each parameter setting and self diagnosis display function etc. solve the device action control that similar devices use dozens of change-over switch and button Make cumbersome present situation.
Description of the drawings
In order to illustrate the technical solutions in the embodiments of the present application or in the prior art more clearly, below will be to institute in embodiment Attached drawing to be used is needed to be briefly described, it should be apparent that, the accompanying drawings in the following description is only one described in the present invention A little embodiments, for those of ordinary skill in the art, other drawings may also be obtained based on these drawings.
Fig. 1 is the structural representation of a kind of full-automatic axial workpiece straightener of the present invention and its method for aligning specific implementation mode Figure;
Fig. 2 is a kind of full-automatic axial workpiece straightener of the present invention and its side view of method for aligning specific implementation mode;
Fig. 3 is a kind of full-automatic axial workpiece straightener of the present invention and its vertical view of method for aligning specific implementation mode.
Specific implementation mode
In order to make those skilled in the art more fully understand technical scheme of the present invention, the present invention will be made into one below Step is discussed in detail.
It please refers to Fig.1, Fig. 2, Fig. 3, a kind of full-automatic axial workpiece straightener, including machine tool enclosure 2 and autoloader 11,2 bottom of machine tool enclosure is equipped with control machine 1, is equipped with c-type lathe bed 22 in the machine tool enclosure 2, machine tool enclosure 2 is with c-type lathe bed 22 be matrix, and the chain conveyor of autoloader 11 is placed on 23 side of grinding center hole seat on 22 side of c-type lathe bed In automatic grinding tooth shaft 24,2 top of machine tool enclosure right over the worktable support line rail 13 of 22 bottom of c-type lathe bed is vertically equipped with 13 both sides of worktable support line rail of lead screw driving shaft 7,7 underface of lead screw driving shaft are vertically provided with left revolving bed 11 and the right side Revolving bed 5, left revolving bed 11 and right-hand rotation seat 5 are respectively provided at the both ends of workpiece spindle 8, between left revolving bed 11 and right-hand rotation seat 5 Worktable support line rail 13 on set there are two symmetrical V-type support base 9, two 9 tops of V-type support base respectively with workpiece spindle 8 Both side surface connection, the machine tool enclosure 2 at the lead screw driving shaft 7 is equipped with Pneumatic clamping jaw mechanism.
Further, the Pneumatic clamping jaw mechanism includes pneumatic gripping device 21 and clamping jaw pedestal 25, the clamping jaw pedestal 25 are fixed on the linear type purlin 3 at 2 top of machine tool enclosure, and pneumatic gripping device 21 is set as two, and two pneumatic gripping devices 21 are each attached to On clamping jaw pedestal 25, the handgrip bar of the pneumatic gripping device 21 is telescopic pneumatic adjusting rod.
Further, be equipped with cylinder 12 on the left revolving bed 11 and right-hand rotation seat 5, the cylinder 12 it is top 10 connect with the centre bore of workpiece spindle 8 respectively, 5 upper cylinder 12 of left revolving bed 11 and right-hand rotation seat top 10 cylinder 12 work With lower opposite Forward, withstands on 8 central hole of workpiece spindle and workpiece spindle 8 is driven to rotate.
Further, 7 top of lead screw driving shaft is equipped with the propelling drive apparatus of lead screw driving shaft 7, and described pushes away Include driving motor 15 and lead screw 19 into driving device, driving motor 15 and lead screw 19 are co-located on transmission crossbearer 20, silk Bar 19 is equipped with big axis 14 and small axis 18, and the shaft of driving motor 15 is connect by transmission belt 17 with the big axis 14 of lead screw 19, silk The small axis 18 of bar 19 is connect by transmission belt 17 with the top of lead screw driving shaft 7.
Further, multiple displacements are vertically equipped on the worktable support line rail 13 between the V-type support base 9 described in two The V-groove of sensor 6, the top and V-type support base 9 of the displacement sensor 6 is arranged in same level, and multiple positions Interval between displacement sensor 6 is identical.
Further, the grinding center hole seat 23 is set as inclined grinding center hole seat 23, grinding center hole seat 23 It is equipped between autoloader 11 and tilts support plate 24, the angle of inclination of grinding center hole seat 23 is 30 degree.
Further, 22 other side of c-type lathe bed is equipped with touch control platform 4, is set in the touch control platform 4 There is operating system controller.
A kind of method for aligning of full-automatic axial workpiece straightener, method for aligning are:
Using touch screen control mode, full menu in Chinese formula man-machine dialog interface shows each functional status.And in touch screen On can directly input each straightening parameters, sensor test, system setting, statistical query, job analysis, feeder action control and Self diagnosis such as shows at the centralized control of functions, solves the device action that similar devices use dozens of change-over switch and button Control cumbersome present situation;
Equipment pushes the driving that process uses servo motor and synchronous pulley and ball screw;
When carrying out workpiece spindle progress pyramid;Align beat:10s -60s/ parts (are calculated) by electric tool tooth shaft;Equipment Duplicate measurements error≤0.005mm, flattening precision is up to 0.015mm;Equipment length of working surface of table is 1200mm;Equipment is aligned most Big 5 tons of pressure;Align diameter of work 3-Φ of Φ 25mm;Align length<600mm;Aligning 1-6 points of points can increase to 8-10 points.
Top 10 on left revolving bed 11, right-hand rotation seat 5 use direct-connected mode and servo motor and rotary encoder phase Even, structure type is simplified, structure size chain is reduced, improve the control of aligning rotating accuracy, while left revolving bed 11, the right side Top 10 on revolving bed 5 play floating support after the both ends centre bore for heading into tooth shaft under the support of two thin cylinders 12 Effect, top on centre bore can not have to retract that the pushing of aligning action can be carried out, and can save left revolving bed in this way 11, the pressure head in top 10 top on right-hand rotation seat 5 pushes primary circulation action, improves aligning efficiency, screw rod transmission master Axle system is made of servo motor, servo controller, deceleration mechanism, ball screw framework, in the instruction of programmable control system It is lower, it can be achieved that orderly F.F., rewind, work into etc. actions, and using the structure design with self-lubricating, complicated oil can be saved Road lubricating system.
Above certain exemplary embodiments that the present invention is only described by way of explanation, undoubtedly, for ability The those of ordinary skill in domain without departing from the spirit and scope of the present invention can be with a variety of different modes to institute The embodiment of description is modified.Therefore, foregoing description is regarded as illustrative in nature, and should not be construed as wanting right of the present invention Ask the limitation of protection domain.

Claims (8)

1. a kind of full-automatic axial workpiece straightener, including machine tool enclosure and autoloader, it is characterised in that:The lathe C-type lathe bed is equipped in shell, machine tool enclosure bottom is equipped with control machine, machine tool enclosure using c-type lathe bed as matrix, autoloader Chain conveyor is placed in the automatic grinding tooth shaft of the grinding center hole seat side on c-type lathe bed side, c-type lathe bed bottom Lead screw driving shaft, the workbench immediately below lead screw driving shaft are vertically equipped at the top of machine tool enclosure right over worktable support line rail Support line rail both sides are vertically provided with left revolving bed and right-hand rotation seat, and left revolving bed and right-hand rotation seat are respectively provided at workpiece spindle Both ends, set that there are two symmetrical Type B support base, two V-types on the worktable support line rail between left revolving bed and right-hand rotation seat Support base top is connect with the both side surface of workpiece spindle respectively, and the machine tool enclosure at the lead screw driving shaft is equipped with pneumatic clamps Pawl mechanism.
2. a kind of full-automatic axial workpiece straightener according to claim 1, which is characterized in that the Pneumatic clamping jaw machine Structure includes pneumatic gripping device and clamping jaw pedestal, and the clamping jaw pedestal is fixed on the linear type purlin at the top of machine tool enclosure, pneumatically grabs Hand is set as two, and two pneumatic gripping devices are each attached on clamping jaw pedestal, and the handgrip bar of the pneumatic gripping device is telescopic gas Dynamic adjusting rod.
3. a kind of full-automatic axial workpiece straightener according to claim 1, which is characterized in that the left revolving bed and Cylinder is equipped on right-hand rotation seat, the top of the cylinder connect with the centre bore of workpiece spindle respectively, and left revolving bed and the right side are returned The top Forward opposite in the presence of cylinder of swivel base upper cylinder, withstands on workpiece spindle central hole and drives workpiece spindle rotation.
4. a kind of full-automatic axial workpiece straightener according to claim 1, which is characterized in that the lead screw driving shaft Top is equipped with the propelling drive apparatus of lead screw driving shaft, and the propelling drive apparatus includes driving motor and lead screw, driving electricity Machine and lead screw are co-located on transmission crossbearer, and lead screw is equipped with big axis and small axis, the shaft of driving motor by transmission belt with The small axis of the big axis connection of lead screw, lead screw is connect by transmission belt with the top of lead screw driving shaft.
5. a kind of full-automatic axial workpiece straightener according to claim 1, which is characterized in that the V-type branch described in two It supports and is vertically equipped with multiple displacement sensors, the top and V-type of the displacement sensor on the worktable support line rail between seat The V-groove of support base is arranged in same level, and the interval between multiple displacement sensors is identical.
6. a kind of full-automatic axial workpiece straightener according to claim 1, which is characterized in that the grinding center hole Seat is set as inclined grinding center hole seat, is equipped between grinding center hole seat and autoloader and tilts support plate, grinding center hole The angle of inclination of seat is 30 degree.
7. a kind of full-automatic axial workpiece straightener according to claim 1, which is characterized in that the c-type lathe bed is another Side is equipped with touch control platform, and operating system controller is equipped in the touch control platform.
8. a kind of method for aligning of the arbitrary full-automatic axial workpiece straightener of claim 1-7, which is characterized in that it is rectified Histogram method is:
Using touch screen control mode, full menu in Chinese formula man-machine dialog interface shows each functional status, and on the touchscreen may be used Directly input each straightening parameters, sensor test, system setting, statistical query, job analysis, feeder action control and autodiagnosis The centralized control of the functions such as disconnected display solves similar devices using the control of the device action of dozens of change-over switch and button Cumbersome present situation;
Equipment pushes the driving that process uses servo motor and synchronous pulley and ball screw;
When carrying out workpiece spindle progress pyramid;Align beat:10s -60s/ parts(It is calculated by electric tool tooth shaft);Equipment repeats Measurement error≤0.005mm, flattening precision is up to 0.015mm;Equipment length of working surface of table is 1200mm;The maximum pressure of equipment aligning 5 tons of power;Align diameter of work 3-Φ of Φ 25mm;Align length<600mm;Aligning 1-6 points of points can increase to 8-10 points.
CN201810251496.8A 2018-03-26 2018-03-26 A kind of full-automatic axial workpiece straightener and its method for aligning Pending CN108607900A (en)

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Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN109719166A (en) * 2019-03-18 2019-05-07 金继余 A kind of pipeline aligning feeder for aviation
CN110293152A (en) * 2019-07-01 2019-10-01 河北科技大学 The coalignment of conveying roller automatic assembly line
CN110586698A (en) * 2019-10-29 2019-12-20 重庆和坊机械有限责任公司 Ultralong shaft straightening machine
CN110814838A (en) * 2019-12-13 2020-02-21 辽宁汇智机器人有限公司 Automatic tooth opening manipulator device

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CN208067019U (en) * 2018-03-26 2018-11-09 六安江淮永达机械制造有限公司 A kind of full-automatic axial workpiece straightener

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Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN109719166A (en) * 2019-03-18 2019-05-07 金继余 A kind of pipeline aligning feeder for aviation
CN109719166B (en) * 2019-03-18 2020-09-08 金继余 A pipeline aligning feeder for aviation
CN110293152A (en) * 2019-07-01 2019-10-01 河北科技大学 The coalignment of conveying roller automatic assembly line
CN110586698A (en) * 2019-10-29 2019-12-20 重庆和坊机械有限责任公司 Ultralong shaft straightening machine
CN110814838A (en) * 2019-12-13 2020-02-21 辽宁汇智机器人有限公司 Automatic tooth opening manipulator device

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