CN108607900A - A kind of full-automatic axial workpiece straightener and its method for aligning - Google Patents
A kind of full-automatic axial workpiece straightener and its method for aligning Download PDFInfo
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- CN108607900A CN108607900A CN201810251496.8A CN201810251496A CN108607900A CN 108607900 A CN108607900 A CN 108607900A CN 201810251496 A CN201810251496 A CN 201810251496A CN 108607900 A CN108607900 A CN 108607900A
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- machine tool
- driving shaft
- axial workpiece
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- 238000000034 method Methods 0.000 title claims abstract description 22
- 230000007246 mechanism Effects 0.000 claims abstract description 11
- 206010006514 bruxism Diseases 0.000 claims abstract description 4
- 230000009471 action Effects 0.000 claims description 12
- 230000005540 biological transmission Effects 0.000 claims description 10
- 238000006073 displacement reaction Methods 0.000 claims description 9
- NJPPVKZQTLUDBO-UHFFFAOYSA-N novaluron Chemical compound C1=C(Cl)C(OC(F)(F)C(OC(F)(F)F)F)=CC=C1NC(=O)NC(=O)C1=C(F)C=CC=C1F NJPPVKZQTLUDBO-UHFFFAOYSA-N 0.000 claims description 9
- 230000008569 process Effects 0.000 claims description 7
- 238000004458 analytical method Methods 0.000 claims description 3
- 239000011159 matrix material Substances 0.000 claims description 3
- 238000005259 measurement Methods 0.000 claims description 3
- 230000001360 synchronised effect Effects 0.000 claims description 3
- 238000012360 testing method Methods 0.000 claims description 3
- 230000005611 electricity Effects 0.000 claims 1
- 238000004092 self-diagnosis Methods 0.000 description 5
- 230000000694 effects Effects 0.000 description 2
- 238000005516 engineering process Methods 0.000 description 2
- 230000006872 improvement Effects 0.000 description 2
- 238000005452 bending Methods 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000013461 design Methods 0.000 description 1
- 238000007667 floating Methods 0.000 description 1
- 238000010438 heat treatment Methods 0.000 description 1
- 230000001050 lubricating effect Effects 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 238000012545 processing Methods 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D3/00—Straightening or restoring form of metal rods, metal tubes, metal profiles, or specific articles made therefrom, whether or not in combination with sheet metal parts
- B21D3/14—Recontouring
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D43/00—Feeding, positioning or storing devices combined with, or arranged in, or specially adapted for use in connection with, apparatus for working or processing sheet metal, metal tubes or metal profiles; Associations therewith of cutting devices
- B21D43/02—Advancing work in relation to the stroke of the die or tool
- B21D43/04—Advancing work in relation to the stroke of the die or tool by means in mechanical engagement with the work
- B21D43/10—Advancing work in relation to the stroke of the die or tool by means in mechanical engagement with the work by grippers
- B21D43/105—Manipulators, i.e. mechanical arms carrying a gripper element having several degrees of freedom
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D45/00—Ejecting or stripping-off devices arranged in machines or tools dealt with in this subclass
- B21D45/06—Stripping-off devices
Abstract
The purpose of the present invention is a kind of full-automatic axial workpiece straightener and its method for aligning,Including machine tool enclosure and autoloader,C-type lathe bed is equipped in machine tool enclosure,The chain conveyor of autoloader is placed in the automatic grinding tooth shaft of the grinding center hole seat side on c-type lathe bed side,Lead screw driving shaft is vertically equipped at the top of machine tool enclosure right over the worktable support line rail of c-type lathe bed bottom,Worktable support line rail both sides immediately below lead screw driving shaft are vertically provided with left revolving bed and right-hand rotation seat,Left revolving bed and right-hand rotation seat are respectively provided at the both ends of workpiece spindle,Symmetrical Type B support base there are two being set on worktable support line rail between left revolving bed and right-hand rotation seat,Machine tool enclosure at lead screw driving shaft is equipped with Pneumatic clamping jaw mechanism,Grinding center hole and chain type feeder and truss-like manipulator are incorporated into whole equipment,Form automatic loading and unloading mechanism,Improve efficiency.
Description
Technical field
The present invention relates to a kind of machine tooling field, specifically a kind of full-automatic axial workpiece straightener and its aligning
Method.
Background technology
Electric tool is prone to bending deformation with tooth axial workpiece after mechanical processing and heat treatment, all kinds of in order to ensure
The process specifications of specific point geometric tolerance in tooth shaft need to carry out precision straightening to axial workpiece, due to electric tool
It is huge with the yield of tooth shaft, it much can not meet production requirement by the way of artificial aligning or semi-automatic aligning, it is artificial to align
Inefficiency, the drawbacks of quality differs and semi-automatic straightener must artificial loading and unloading the drawbacks of.
Therefore it provides a kind of full-automatic axial workpiece straightener and its method for aligning, by full-automatic leveller equipment
Improvement, while solving the drawbacks of artificial grinding center hole inefficiency and process are not concentrated before tooth shaft aligning, will be in grinding
Heart hole and chain type feeder and truss-like manipulator are incorporated into whole equipment, form automatic loading and unloading mechanism, improve efficiency, together
The centralized control of Shi Caiyong softwares and touch screen so that equipment operation becomes simple and fast, and with each parameter setting and
Self diagnosis display function etc. solves similar devices and controls cumbersome show using the device action of dozens of change-over switch and button
Shape, just become those skilled in the art's urgent need to resolve the problem of.
Invention content
The object of the present invention is to provide a kind of full-automatic axial workpiece straightener and its method for aligning, by automatically rectifying
The improvement of straight machine equipment solves the drawbacks of artificial grinding center hole inefficiency and process are not concentrated before tooth shaft is aligned, will grind
Center grinding and chain type feeder and truss-like manipulator are incorporated into whole equipment, form automatic loading and unloading mechanism, improve effect
Rate, while using the centralized control of software and touch screen so that equipment operation becomes simple and fast, and is set with each parameter
Set with self diagnosis display function etc., solve similar devices controlled using the device action of dozens of change-over switch and button it is cumbersome
Present situation.
To solve technical problem described in background technology, the present invention uses following technical scheme:
A kind of full-automatic axial workpiece straightener, including machine tool enclosure and autoloader are set in the machine tool enclosure
There are c-type lathe bed, machine tool enclosure bottom to be equipped with control machine, machine tool enclosure is using c-type lathe bed as matrix, the chain delivery of autoloader
Band is placed in the automatic grinding tooth shaft of the grinding center hole seat side on c-type lathe bed side, the workbench branch of c-type lathe bed bottom
It supports and is vertically equipped with lead screw driving shaft at the top of the machine tool enclosure right over line rail, the worktable support line rail immediately below lead screw driving shaft
Both sides are vertically provided with left revolving bed and right-hand rotation seat, and left revolving bed and right-hand rotation seat are respectively provided at the both ends of workpiece spindle, left
Symmetrical Type B support base there are two being set on worktable support line rail between revolving bed and right-hand rotation seat, two V-type support base tops
End is connect with the both side surface of workpiece spindle respectively, and the machine tool enclosure at the lead screw driving shaft is equipped with Pneumatic clamping jaw mechanism.
Preferably, the Pneumatic clamping jaw mechanism includes pneumatic gripping device and clamping jaw pedestal, and the clamping jaw pedestal is fixed on
On linear type purlin at the top of machine tool enclosure, pneumatic gripping device is set as two, and two pneumatic gripping devices are each attached on clamping jaw pedestal, described
Pneumatic gripping device handgrip bar be telescopic pneumatic adjusting rod.
Preferably, be equipped with cylinder on the left revolving bed and right-hand rotation seat, the cylinder it is top respectively with work
The centre bore of part axis connects, and the top Forward opposite in the presence of cylinder of left revolving bed and right-hand rotation seat upper cylinder withstands on work
Workpiece spindle rotation is driven at part axis center hole.
Preferably, the propelling drive apparatus of lead screw driving shaft is equipped at the top of the lead screw driving shaft, the propulsion is driven
Dynamic device includes driving motor and lead screw, and driving motor and lead screw are co-located on transmission crossbearer, lead screw be equipped with big axis and
Small axis, by the big axis connection of transmission belt and lead screw, the small axis of lead screw passes through transmission belt with lead screw actively for the shaft of driving motor
The top of axis connects.
Preferably, multiple displacement sensings are vertically equipped on the worktable support line rail between the V-type support base described in two
The V-groove of device, the top and V-type support base of the displacement sensor is arranged in same level, and multiple displacement sensings
Interval between device is identical.
Preferably, the grinding center hole seat is set as inclined grinding center hole seat, grinding center hole seat with give automatically
It is equipped between material machine and tilts support plate, the angle of inclination of grinding center hole seat is 30 degree.
Preferably, the c-type lathe bed other side is equipped with touch control platform, and operation is equipped in the touch control platform
System controller.
A kind of method for aligning of full-automatic axial workpiece straightener, method for aligning are:
Using touch screen control mode, full menu in Chinese formula man-machine dialog interface shows each functional status.And in touch screen
On can directly input each straightening parameters, sensor test, system setting, statistical query, job analysis, feeder action control and
Self diagnosis such as shows at the centralized control of functions, solves the device action that similar devices use dozens of change-over switch and button
Control cumbersome present situation;
Equipment pushes the driving that process uses servo motor and synchronous pulley and ball screw;
When carrying out workpiece spindle progress pyramid;Align beat:10s -60s/ parts (are calculated) by electric tool tooth shaft;Equipment
Duplicate measurements error≤0.005mm, flattening precision is up to 0.015mm;Equipment length of working surface of table is 1200mm;Equipment is aligned most
Big 5 tons of pressure;Align diameter of work 3-Φ of Φ 25mm;Align length<600mm;Aligning 1-6 points of points can increase to 8-10 points.
The beneficial effects of the invention are as follows:
1) the drawbacks of artificial grinding center hole inefficiency and process are not concentrated before tooth shaft is aligned, is solved, it will be in grinding
Heart hole and chain type feeder and truss-like manipulator are incorporated into whole equipment, form automatic loading and unloading mechanism, improve efficiency.
2) while using the centralized control of software and touch screen so that equipment operation becomes simple and fast, and has
Each parameter setting and self diagnosis display function etc. solve the device action control that similar devices use dozens of change-over switch and button
Make cumbersome present situation.
Description of the drawings
In order to illustrate the technical solutions in the embodiments of the present application or in the prior art more clearly, below will be to institute in embodiment
Attached drawing to be used is needed to be briefly described, it should be apparent that, the accompanying drawings in the following description is only one described in the present invention
A little embodiments, for those of ordinary skill in the art, other drawings may also be obtained based on these drawings.
Fig. 1 is the structural representation of a kind of full-automatic axial workpiece straightener of the present invention and its method for aligning specific implementation mode
Figure;
Fig. 2 is a kind of full-automatic axial workpiece straightener of the present invention and its side view of method for aligning specific implementation mode;
Fig. 3 is a kind of full-automatic axial workpiece straightener of the present invention and its vertical view of method for aligning specific implementation mode.
Specific implementation mode
In order to make those skilled in the art more fully understand technical scheme of the present invention, the present invention will be made into one below
Step is discussed in detail.
It please refers to Fig.1, Fig. 2, Fig. 3, a kind of full-automatic axial workpiece straightener, including machine tool enclosure 2 and autoloader
11,2 bottom of machine tool enclosure is equipped with control machine 1, is equipped with c-type lathe bed 22 in the machine tool enclosure 2, machine tool enclosure 2 is with c-type lathe bed
22 be matrix, and the chain conveyor of autoloader 11 is placed on 23 side of grinding center hole seat on 22 side of c-type lathe bed
In automatic grinding tooth shaft 24,2 top of machine tool enclosure right over the worktable support line rail 13 of 22 bottom of c-type lathe bed is vertically equipped with
13 both sides of worktable support line rail of lead screw driving shaft 7,7 underface of lead screw driving shaft are vertically provided with left revolving bed 11 and the right side
Revolving bed 5, left revolving bed 11 and right-hand rotation seat 5 are respectively provided at the both ends of workpiece spindle 8, between left revolving bed 11 and right-hand rotation seat 5
Worktable support line rail 13 on set there are two symmetrical V-type support base 9, two 9 tops of V-type support base respectively with workpiece spindle 8
Both side surface connection, the machine tool enclosure 2 at the lead screw driving shaft 7 is equipped with Pneumatic clamping jaw mechanism.
Further, the Pneumatic clamping jaw mechanism includes pneumatic gripping device 21 and clamping jaw pedestal 25, the clamping jaw pedestal
25 are fixed on the linear type purlin 3 at 2 top of machine tool enclosure, and pneumatic gripping device 21 is set as two, and two pneumatic gripping devices 21 are each attached to
On clamping jaw pedestal 25, the handgrip bar of the pneumatic gripping device 21 is telescopic pneumatic adjusting rod.
Further, be equipped with cylinder 12 on the left revolving bed 11 and right-hand rotation seat 5, the cylinder 12 it is top
10 connect with the centre bore of workpiece spindle 8 respectively, 5 upper cylinder 12 of left revolving bed 11 and right-hand rotation seat top 10 cylinder 12 work
With lower opposite Forward, withstands on 8 central hole of workpiece spindle and workpiece spindle 8 is driven to rotate.
Further, 7 top of lead screw driving shaft is equipped with the propelling drive apparatus of lead screw driving shaft 7, and described pushes away
Include driving motor 15 and lead screw 19 into driving device, driving motor 15 and lead screw 19 are co-located on transmission crossbearer 20, silk
Bar 19 is equipped with big axis 14 and small axis 18, and the shaft of driving motor 15 is connect by transmission belt 17 with the big axis 14 of lead screw 19, silk
The small axis 18 of bar 19 is connect by transmission belt 17 with the top of lead screw driving shaft 7.
Further, multiple displacements are vertically equipped on the worktable support line rail 13 between the V-type support base 9 described in two
The V-groove of sensor 6, the top and V-type support base 9 of the displacement sensor 6 is arranged in same level, and multiple positions
Interval between displacement sensor 6 is identical.
Further, the grinding center hole seat 23 is set as inclined grinding center hole seat 23, grinding center hole seat 23
It is equipped between autoloader 11 and tilts support plate 24, the angle of inclination of grinding center hole seat 23 is 30 degree.
Further, 22 other side of c-type lathe bed is equipped with touch control platform 4, is set in the touch control platform 4
There is operating system controller.
A kind of method for aligning of full-automatic axial workpiece straightener, method for aligning are:
Using touch screen control mode, full menu in Chinese formula man-machine dialog interface shows each functional status.And in touch screen
On can directly input each straightening parameters, sensor test, system setting, statistical query, job analysis, feeder action control and
Self diagnosis such as shows at the centralized control of functions, solves the device action that similar devices use dozens of change-over switch and button
Control cumbersome present situation;
Equipment pushes the driving that process uses servo motor and synchronous pulley and ball screw;
When carrying out workpiece spindle progress pyramid;Align beat:10s -60s/ parts (are calculated) by electric tool tooth shaft;Equipment
Duplicate measurements error≤0.005mm, flattening precision is up to 0.015mm;Equipment length of working surface of table is 1200mm;Equipment is aligned most
Big 5 tons of pressure;Align diameter of work 3-Φ of Φ 25mm;Align length<600mm;Aligning 1-6 points of points can increase to 8-10 points.
Top 10 on left revolving bed 11, right-hand rotation seat 5 use direct-connected mode and servo motor and rotary encoder phase
Even, structure type is simplified, structure size chain is reduced, improve the control of aligning rotating accuracy, while left revolving bed 11, the right side
Top 10 on revolving bed 5 play floating support after the both ends centre bore for heading into tooth shaft under the support of two thin cylinders 12
Effect, top on centre bore can not have to retract that the pushing of aligning action can be carried out, and can save left revolving bed in this way
11, the pressure head in top 10 top on right-hand rotation seat 5 pushes primary circulation action, improves aligning efficiency, screw rod transmission master
Axle system is made of servo motor, servo controller, deceleration mechanism, ball screw framework, in the instruction of programmable control system
It is lower, it can be achieved that orderly F.F., rewind, work into etc. actions, and using the structure design with self-lubricating, complicated oil can be saved
Road lubricating system.
Above certain exemplary embodiments that the present invention is only described by way of explanation, undoubtedly, for ability
The those of ordinary skill in domain without departing from the spirit and scope of the present invention can be with a variety of different modes to institute
The embodiment of description is modified.Therefore, foregoing description is regarded as illustrative in nature, and should not be construed as wanting right of the present invention
Ask the limitation of protection domain.
Claims (8)
1. a kind of full-automatic axial workpiece straightener, including machine tool enclosure and autoloader, it is characterised in that:The lathe
C-type lathe bed is equipped in shell, machine tool enclosure bottom is equipped with control machine, machine tool enclosure using c-type lathe bed as matrix, autoloader
Chain conveyor is placed in the automatic grinding tooth shaft of the grinding center hole seat side on c-type lathe bed side, c-type lathe bed bottom
Lead screw driving shaft, the workbench immediately below lead screw driving shaft are vertically equipped at the top of machine tool enclosure right over worktable support line rail
Support line rail both sides are vertically provided with left revolving bed and right-hand rotation seat, and left revolving bed and right-hand rotation seat are respectively provided at workpiece spindle
Both ends, set that there are two symmetrical Type B support base, two V-types on the worktable support line rail between left revolving bed and right-hand rotation seat
Support base top is connect with the both side surface of workpiece spindle respectively, and the machine tool enclosure at the lead screw driving shaft is equipped with pneumatic clamps
Pawl mechanism.
2. a kind of full-automatic axial workpiece straightener according to claim 1, which is characterized in that the Pneumatic clamping jaw machine
Structure includes pneumatic gripping device and clamping jaw pedestal, and the clamping jaw pedestal is fixed on the linear type purlin at the top of machine tool enclosure, pneumatically grabs
Hand is set as two, and two pneumatic gripping devices are each attached on clamping jaw pedestal, and the handgrip bar of the pneumatic gripping device is telescopic gas
Dynamic adjusting rod.
3. a kind of full-automatic axial workpiece straightener according to claim 1, which is characterized in that the left revolving bed and
Cylinder is equipped on right-hand rotation seat, the top of the cylinder connect with the centre bore of workpiece spindle respectively, and left revolving bed and the right side are returned
The top Forward opposite in the presence of cylinder of swivel base upper cylinder, withstands on workpiece spindle central hole and drives workpiece spindle rotation.
4. a kind of full-automatic axial workpiece straightener according to claim 1, which is characterized in that the lead screw driving shaft
Top is equipped with the propelling drive apparatus of lead screw driving shaft, and the propelling drive apparatus includes driving motor and lead screw, driving electricity
Machine and lead screw are co-located on transmission crossbearer, and lead screw is equipped with big axis and small axis, the shaft of driving motor by transmission belt with
The small axis of the big axis connection of lead screw, lead screw is connect by transmission belt with the top of lead screw driving shaft.
5. a kind of full-automatic axial workpiece straightener according to claim 1, which is characterized in that the V-type branch described in two
It supports and is vertically equipped with multiple displacement sensors, the top and V-type of the displacement sensor on the worktable support line rail between seat
The V-groove of support base is arranged in same level, and the interval between multiple displacement sensors is identical.
6. a kind of full-automatic axial workpiece straightener according to claim 1, which is characterized in that the grinding center hole
Seat is set as inclined grinding center hole seat, is equipped between grinding center hole seat and autoloader and tilts support plate, grinding center hole
The angle of inclination of seat is 30 degree.
7. a kind of full-automatic axial workpiece straightener according to claim 1, which is characterized in that the c-type lathe bed is another
Side is equipped with touch control platform, and operating system controller is equipped in the touch control platform.
8. a kind of method for aligning of the arbitrary full-automatic axial workpiece straightener of claim 1-7, which is characterized in that it is rectified
Histogram method is:
Using touch screen control mode, full menu in Chinese formula man-machine dialog interface shows each functional status, and on the touchscreen may be used
Directly input each straightening parameters, sensor test, system setting, statistical query, job analysis, feeder action control and autodiagnosis
The centralized control of the functions such as disconnected display solves similar devices using the control of the device action of dozens of change-over switch and button
Cumbersome present situation;
Equipment pushes the driving that process uses servo motor and synchronous pulley and ball screw;
When carrying out workpiece spindle progress pyramid;Align beat:10s -60s/ parts(It is calculated by electric tool tooth shaft);Equipment repeats
Measurement error≤0.005mm, flattening precision is up to 0.015mm;Equipment length of working surface of table is 1200mm;The maximum pressure of equipment aligning
5 tons of power;Align diameter of work 3-Φ of Φ 25mm;Align length<600mm;Aligning 1-6 points of points can increase to 8-10 points.
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Cited By (4)
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CN109719166A (en) * | 2019-03-18 | 2019-05-07 | 金继余 | A kind of pipeline aligning feeder for aviation |
CN110293152A (en) * | 2019-07-01 | 2019-10-01 | 河北科技大学 | The coalignment of conveying roller automatic assembly line |
CN110586698A (en) * | 2019-10-29 | 2019-12-20 | 重庆和坊机械有限责任公司 | Ultralong shaft straightening machine |
CN110814838A (en) * | 2019-12-13 | 2020-02-21 | 辽宁汇智机器人有限公司 | Automatic tooth opening manipulator device |
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CN109719166A (en) * | 2019-03-18 | 2019-05-07 | 金继余 | A kind of pipeline aligning feeder for aviation |
CN109719166B (en) * | 2019-03-18 | 2020-09-08 | 金继余 | A pipeline aligning feeder for aviation |
CN110293152A (en) * | 2019-07-01 | 2019-10-01 | 河北科技大学 | The coalignment of conveying roller automatic assembly line |
CN110586698A (en) * | 2019-10-29 | 2019-12-20 | 重庆和坊机械有限责任公司 | Ultralong shaft straightening machine |
CN110814838A (en) * | 2019-12-13 | 2020-02-21 | 辽宁汇智机器人有限公司 | Automatic tooth opening manipulator device |
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