CN204770275U - Clamping device of straightener - Google Patents
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- CN204770275U CN204770275U CN201520520349.8U CN201520520349U CN204770275U CN 204770275 U CN204770275 U CN 204770275U CN 201520520349 U CN201520520349 U CN 201520520349U CN 204770275 U CN204770275 U CN 204770275U
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Abstract
本实用新型公开了一种校直机的夹持装置,包括滑台,滑台的上表面滑动配合有两个顶尖滑座,顶尖滑座上方设有顶尖机构,顶尖机构包括顶尖支撑座和位于顶尖支撑座上方的顶尖安装座,顶尖支撑座的上表面设有支撑柱,支撑柱顶部通过铰轴与顶尖安装座铰接连接,两个顶尖安装座相对的一侧各自转动配合有同轴相对设置的旋转顶尖,位于旋转顶尖下方的顶尖滑座上竖直向上设置有弹性机构,顶尖安装座上远离旋转顶尖的一侧固定连接有驱动电机,驱动电机的驱动轴与旋转顶尖传动配合。本实用新型结构简单,减少了工件与回转顶尖打滑现象的发生,提高了校直检测的精度,同时还减少了工件来回转移夹持的工作量,缩短了工件校直的操作时间,提高了校直效率。
The utility model discloses a clamping device for a straightening machine, which comprises a slide table, two top slide seats are slidably fitted on the upper surface of the slide table, a top mechanism is arranged above the top slide seats, the top mechanism includes a top support seat and a The top mounting seat above the top support seat, the upper surface of the top support seat is provided with a support column, the top of the support column is hingedly connected with the top mounting seat through a hinge shaft, and the opposite sides of the two top mounting seats are respectively rotated and coaxially arranged. The rotating top of the rotating top is provided with an elastic mechanism vertically upward on the top sliding seat below the rotating top, and the side of the top mounting seat away from the rotating top is fixedly connected with a drive motor, and the drive shaft of the driving motor cooperates with the transmission of the rotating top. The utility model has a simple structure, reduces the occurrence of slippage between the workpiece and the rotary top, improves the accuracy of alignment detection, and at the same time reduces the workload of workpiece transfer and clamping back and forth, shortens the operation time of workpiece alignment, and improves alignment accuracy. direct efficiency.
Description
技术领域 technical field
本实用新型涉及夹持机构,具体涉及一种校直机的夹持装置。 The utility model relates to a clamping mechanism, in particular to a clamping device of a straightening machine.
背景技术 Background technique
自动校直机是针对轴杆类产品在热处理后发生弯曲变形而设计的自动检测校直装置,它是一种集机械、电气、液压、气动、计算机测控分析为一体的高科技产品,具有优良技术性能,集中体现在测量精度高,生产节拍快,工件适应能力强等优点,对轴杆类工件的纯圆截面、D型截面以及齿轮或花键的分度圆等部位的径向跳动可实现准确测量。 The automatic straightening machine is an automatic detection and straightening device designed for the bending deformation of shaft products after heat treatment. It is a high-tech product integrating mechanical, electrical, hydraulic, pneumatic, and computer measurement and control. It has excellent The technical performance is mainly reflected in the advantages of high measurement accuracy, fast production cycle, and strong adaptability of workpieces. for accurate measurements.
通常校直机的测量工序和校直工序分开进行,先要对轴杆工件进行测量,目前现有的夹持装置为相对设置的两个主动回转中心顶尖和从动回转中心顶尖,测量时,主动回转中心顶尖和从动回转中心顶尖将工件夹持后,主动回转中心顶尖由驱动电机驱动旋转,通过工件传递到从动回转中心顶尖,同时检测装置对工件进行检测,检测完成后,主动回转中心顶尖和从动回转中心顶尖将工件松开,将工件放置在工件下方的支撑台进行校直工序。这样就涉及到工件的一个转移问题,而一般工件需要进行2~4次检测校直后才能达到校直目的,使工件来回的多次进行转移,降低了校直的效率。另外主动回转中心顶尖利用工件与两顶尖间的摩擦力驱动从动回转中心顶尖同步旋转。然而,在实际回转测量过程当中,由于存在转动惯量和摩擦力等原因,导致工件与回转顶尖打滑,进而得出错误的回转中心坐标,最终导致工件的直线度检测出错。 Usually, the measuring process and the straightening process of the straightening machine are carried out separately. The shaft workpiece must be measured first. At present, the existing clamping device is two active rotary center tops and driven rotary center tops, which are set opposite to each other. When measuring, After the top of the active rotary center and the top of the driven rotary center clamp the workpiece, the top of the active rotary center is driven by the drive motor to rotate, and the workpiece is transmitted to the top of the driven rotary center. At the same time, the detection device detects the workpiece. After the detection is completed, the active rotary The central top and the driven rotary center top loosen the workpiece, and place the workpiece on the support table below the workpiece for straightening process. This involves a transfer problem of the workpiece, and the general workpiece needs to be inspected and aligned 2 to 4 times to achieve the purpose of alignment, so that the workpiece is transferred back and forth many times, reducing the efficiency of alignment. In addition, the top of the active rotary center uses the friction between the workpiece and the two tops to drive the top of the driven rotary center to rotate synchronously. However, in the actual rotation measurement process, due to the existence of the moment of inertia and friction, the workpiece and the rotary center slip, and then the wrong rotation center coordinates are obtained, which eventually leads to errors in the straightness detection of the workpiece.
实用新型内容 Utility model content
针对上述现有技术的不足,本实用新型所要解决的技术问题是:如何提供一种结构简单,校直检测精度高,校直时间短,校直效率高的校直机的夹持装置。 Aiming at the deficiencies of the above-mentioned prior art, the technical problem to be solved by the utility model is: how to provide a straightening machine clamping device with simple structure, high straightening detection accuracy, short straightening time and high straightening efficiency.
为了解决上述技术问题,本实用新型采用了如下的技术方案: In order to solve the above technical problems, the utility model adopts the following technical solutions:
一种校直机的夹持装置,包括滑台,滑台的上表面滑动配合有两个能够沿水平方向相对滑动的顶尖滑座,顶尖滑座上方设有顶尖机构,其特征在于:所述顶尖机构包括顶尖支撑座和位于顶尖支撑座上方的顶尖安装座,顶尖支撑座的上表面设有竖直向上的支撑柱,所述支撑柱顶部通过沿所述顶尖滑座滑动方向设置的铰轴与所述顶尖安装座铰接连接,两个所述顶尖安装座相对的一侧各自转动配合有同轴相对设置的旋转顶尖,旋转顶尖能够以所述铰轴为中心绕所述铰轴旋转,位于所述旋转顶尖下方的所述顶尖滑座上竖直向上设置有用于支撑所述顶尖安装座的弹性机构,所述顶尖安装座上远离所述旋转顶尖的一侧固定连接有驱动电机,驱动电机的驱动轴与所述旋转顶尖传动配合。 A clamping device for a straightening machine, comprising a slide table, the upper surface of the slide table is slidably fitted with two top slide seats capable of sliding relative to each other along the horizontal direction, a top mechanism is arranged above the top slide seats, and the feature is that: The top mechanism includes a top support seat and a top installation seat located above the top support seat. The upper surface of the top support seat is provided with a vertical upward support column, and the top of the support column passes through a hinge shaft arranged along the sliding direction of the top slide seat. It is hingedly connected with the apex mounting bases, and the opposite sides of the two apex mounting bases are respectively rotated and equipped with coaxially opposite rotating apexes. The rotating apexes can rotate around the hinge axis with the hinge axis as the center. The top sliding seat below the rotating top is vertically provided with an elastic mechanism for supporting the top mounting seat, and a driving motor is fixedly connected to the side of the top mounting seat away from the rotating top, and the driving motor The drive shaft is matched with the rotating top transmission.
在本实用新型中,先将工件放置在两个顶尖滑座之间,然后顶尖滑座再相对移动,使其上的旋转顶尖夹持住工件的两端,同时旋转顶尖下方的弹性机构支撑柱顶尖安装座,避免工件接触到工件下方的支撑台。启动驱动电机使旋转顶尖旋转,使两个同轴心的旋转顶尖与被夹持工件同步旋转,从而使从动回转中心顶尖从以往的负载部件转变为现在的加载部件,达到了减小转动惯量和摩擦力的目的,减少工件与回转顶尖打滑现象的发生,提高了校直检测的精度。校直检测完成后,矫直压头从工件上方下压进行矫直工序,此时工件受到的下压力传递给两端的顶尖安装座,顶尖安装座绕铰轴向下转动,同时对弹性机构进行挤压,使工件接触到下方的支撑台并受到支撑台的支撑力,完成校直工序。矫直压头松开,顶尖安装座在弹性机构的作用力下绕铰轴向上转动,使工件离开支撑台,即可重复对工件进行检测,其结构简单,减少了工件来回转移夹持的工作量,缩短了工件校直的操作时间,提高了校直效率。 In the utility model, the workpiece is firstly placed between the two top slides, and then the top slides move relative to each other, so that the rotating top on it clamps the two ends of the workpiece, and at the same time, the supporting column of the elastic mechanism under the rotating top The top mount prevents the workpiece from contacting the support table below the workpiece. Start the driving motor to rotate the rotating top, so that the two coaxial rotating tops and the clamped workpiece rotate synchronously, so that the driven rotating center top is changed from the previous load part to the current loading part, and the moment of inertia can be reduced. The purpose of reducing the slippage between the workpiece and the rotary top, and improving the accuracy of alignment detection. After the straightening inspection is completed, the straightening head presses down from above the workpiece to carry out the straightening process. At this time, the downward pressure on the workpiece is transmitted to the top mounting seats at both ends, and the top mounting seats rotate downward around the hinge shaft, and at the same time, the elastic mechanism is adjusted. Squeeze, so that the workpiece touches the support platform below and is supported by the support platform to complete the straightening process. The straightening head is loosened, and the top mounting seat rotates upward around the hinge shaft under the force of the elastic mechanism, so that the workpiece leaves the support table, and the workpiece can be inspected repeatedly. The workload is reduced, the operation time of workpiece alignment is shortened, and the alignment efficiency is improved.
作为优化,所述顶尖滑座的上表面沿所述顶尖滑座的滑动方向设有水平平行的两条导轨,所述顶尖支撑座的底部分别设有与两条所述导轨滑动配合的导槽,所述顶尖安装座与所述弹性机构滑动配合,所述顶尖滑座上设有能够使所述顶尖支撑座定位的定位装置。在对多根长度相同或相近的轴杆工件进行校直时,可以仅通过调节顶尖支撑座来达到微调的目的,进一步提高操作效率。 As an optimization, the upper surface of the top slide is provided with two horizontally parallel guide rails along the sliding direction of the top slide, and the bottom of the top support base is respectively provided with guide grooves for sliding cooperation with the two guide rails , the top mounting seat is slidingly matched with the elastic mechanism, and the top sliding seat is provided with a positioning device capable of positioning the top support seat. When straightening a plurality of shaft workpieces with the same or similar lengths, fine-tuning can be achieved only by adjusting the top support seat, and the operating efficiency is further improved.
作为优化,所述定位装置包括位于所述驱动电机的一方设有伸缩机构,伸缩机构包括能够沿所述导轨长度方向伸缩的推杆,推杆的顶端与所述顶尖支撑座固定连接,所述顶尖滑座上设有用于支撑所述伸缩机构的支撑架。伸缩机构可以为液压缸或者气缸,利用活塞杆来推动顶尖支撑座的移动,可以更方便的控制顶尖支撑座的位移,提高操作效率。 As an optimization, the positioning device includes a telescopic mechanism located on one side of the drive motor, the telescopic mechanism includes a push rod capable of stretching along the length direction of the guide rail, the top end of the push rod is fixedly connected with the top support seat, and the A supporting frame for supporting the telescoping mechanism is arranged on the top sliding seat. The telescopic mechanism can be a hydraulic cylinder or an air cylinder, and the piston rod is used to push the movement of the top support seat, which can more conveniently control the displacement of the top support seat and improve the operation efficiency.
作为优化,所述滑台的上表面沿所述导轨长度方向设有水平平行的两条T型滑槽,所述顶尖滑座的底部分别设有与两条所述T型滑槽滑动配合的T型滑块,所述T型滑槽的两端分别设有能够供所述T型滑块插入到所述T型滑槽内与所述T型滑槽滑动配合的滑块安装槽。顶尖滑座可以沿着滑槽进行移动,滑槽为其提供导向的作用,使两个旋转顶尖位于同一中心线上,减小移动带来的误差,提高工件检测的准确性,另外顶尖滑座滑动至T型滑槽的端部时,可以通过滑块安装槽将顶尖滑座从滑台上取下。当顶尖机构发生故障时,可以直接将整个顶尖滑座更换,单独进行维护工作,避免因设备故障来带的影响。 As an optimization, the upper surface of the slide table is provided with two horizontally parallel T-shaped slide grooves along the length direction of the guide rail, and the bottom of the top slide seat is respectively provided with two T-shaped slide grooves for sliding cooperation. As for the T-shaped slider, the two ends of the T-shaped chute are respectively provided with slider installation grooves capable of inserting the T-shaped slider into the T-shaped chute and slidingly matching with the T-shaped chute. The top sliding seat can move along the chute, and the chute provides guidance for it, so that the two rotating tops are located on the same center line, reducing the error caused by the movement and improving the accuracy of workpiece detection. In addition, the top sliding seat When sliding to the end of the T-shaped chute, the top slide seat can be removed from the slide table through the slide block installation groove. When the top mechanism fails, the entire top sliding seat can be replaced directly, and the maintenance work can be carried out separately to avoid the impact caused by equipment failure.
综上所述,本实用新型的有益效果在于:本实用新型结构简单,减少了工件与回转顶尖打滑现象的发生,提高了校直检测的精度,同时还减少了工件来回转移夹持的工作量,缩短了工件校直的操作时间,提高了校直效率。 To sum up, the beneficial effect of the utility model lies in: the utility model has a simple structure, reduces the occurrence of slippage between the workpiece and the rotary top, improves the accuracy of the alignment detection, and reduces the workload of transferring and clamping the workpiece back and forth , shorten the operation time of workpiece straightening, and improve the straightening efficiency.
附图说明 Description of drawings
为了使实用新型的目的、技术方案和优点更加清楚,下面将结合附图对本实用新型作进一步的详细描述,其中: In order to make the purpose, technical solutions and advantages of the utility model clearer, the utility model will be further described in detail below in conjunction with the accompanying drawings, wherein:
图1为本实用新型的主视图; Fig. 1 is the front view of the utility model;
图2为本实用新型的俯视图; Fig. 2 is the top view of the utility model;
图3为本实用新型中的顶尖机构的结构示意图。 Fig. 3 is a structural schematic diagram of the top mechanism in the utility model.
具体实施方式 Detailed ways
下面结合附图对本实用新型作进一步的详细说明。 Below in conjunction with accompanying drawing, the utility model is described in further detail.
如图1至图3所示,本具体实施方式中的一种校直机的夹持装置,包括滑台1,滑台1的上表面滑动配合有两个能够沿水平方向相对滑动的顶尖滑座2,顶尖滑座2上方设有顶尖机构,所述顶尖机构包括顶尖支撑座3和位于顶尖支撑座3上方的顶尖安装座4,顶尖支撑座3的上表面设有竖直向上的支撑柱5,所述支撑柱5顶部通过沿所述顶尖滑座2滑动方向设置的铰轴6与所述顶尖安装座4铰接连接,两个所述顶尖安装座4相对的一侧各自转动配合有同轴相对设置的旋转顶尖7,旋转顶尖7能够以所述铰轴6为中心绕所述铰轴6旋转,位于所述旋转顶尖7下方的所述顶尖滑座2上竖直向上设置有用于支撑所述顶尖安装座4的弹性机构8,所述顶尖安装座4上远离所述旋转顶尖7的一侧固定连接有驱动电机9,驱动电机9的驱动轴与所述旋转顶尖7传动配合。 As shown in Figures 1 to 3, a clamping device of a straightening machine in this specific embodiment includes a slide table 1, and the upper surface of the slide table 1 is slidably fitted with two top slides that can slide relative to each other along the horizontal direction. Seat 2, a top mechanism is provided above the top slide seat 2, the top mechanism includes a top support seat 3 and a top installation seat 4 above the top support seat 3, and a vertical upward support column is provided on the upper surface of the top support seat 3 5. The top of the support column 5 is hingedly connected to the top mount 4 through the hinge shaft 6 arranged along the sliding direction of the top slide 2, and the opposite sides of the two top mounts 4 are respectively rotated and fitted with the same The rotating top 7 arranged opposite to the shaft, the rotating top 7 can rotate around the hinge shaft 6 with the hinge shaft 6 as the center, and the top sliding seat 2 below the rotating top 7 is vertically provided with a support for supporting The elastic mechanism 8 of the top mounting base 4 is fixedly connected with a driving motor 9 on the side of the top mounting base 4 away from the rotating center 7 , and the driving shaft of the driving motor 9 is in transmission cooperation with the rotating center 7 .
本具体实施方式中,所述顶尖滑座2的上表面沿所述顶尖滑座2的滑动方向设有水平平行的两条导轨10,所述顶尖支撑座3的底部分别设有与两条所述导轨10滑动配合的导槽11,所述顶尖安装座4与所述弹性机构8滑动配合,所述顶尖滑座2上设有能够使所述顶尖支撑座3定位的定位装置。 In this specific embodiment, the upper surface of the top slide 2 is provided with two horizontally parallel guide rails 10 along the sliding direction of the top slide 2, and the bottom of the top support seat 3 is respectively provided with the two guide rails 10. The guide groove 11 for sliding fit of the guide rail 10, the sliding fit of the top mounting seat 4 and the elastic mechanism 8, and the positioning device capable of positioning the top support seat 3 are provided on the top sliding seat 2.
本具体实施方式中,所述定位装置包括位于所述驱动电机9的一方设有伸缩机构12,伸缩机构12包括能够沿所述导轨10长度方向伸缩的推杆,推杆的顶端与所述顶尖支撑座9固定连接,所述顶尖滑座2上设有用于支撑所述伸缩机构12的支撑架13。 In this specific embodiment, the positioning device includes a telescopic mechanism 12 located on one side of the drive motor 9, and the telescopic mechanism 12 includes a push rod capable of extending and contracting along the length direction of the guide rail 10. The support base 9 is fixedly connected, and the top slide base 2 is provided with a support frame 13 for supporting the telescopic mechanism 12 .
本具体实施方式中,所述滑台1的上表面沿所述导轨10长度方向设有水平平行的两条T型滑槽14,所述顶尖滑座2的底部分别设有与两条所述T型滑槽14滑动配合的T型滑块,所述T型滑槽14的两端分别设有能够供所述T型滑块插入到所述T型滑槽14内与所述T型滑槽滑动配合的滑块安装槽15。 In this specific embodiment, the upper surface of the slide table 1 is provided with two horizontally parallel T-shaped slide grooves 14 along the length direction of the guide rail 10, and the bottom of the top slide seat 2 is respectively provided with the two The T-shaped slide block that T-shaped chute 14 slides fits, and the two ends of described T-shaped chute 14 are respectively provided with and can insert in described T-shaped chute 14 and described T-shaped chute for described T-shaped chute 14. The slots are a sliding fit to the slider mounting slots 15 .
最后说明的是,以上实施例仅用以说明本实用新型的技术方案而非限制,尽管通过参照本实用新型的优选实施例已经对本实用新型进行了描述,但本领域的普通技术人员应当理解,可以在形式上和细节上对其作出各种各样的改变,而不偏离所附权利要求书所限定的本实用新型的精神和范围。 Finally, it is noted that the above embodiments are only used to illustrate the technical solutions of the present utility model without limitation. Although the utility model has been described with reference to the preferred embodiment of the utility model, those of ordinary skill in the art should understand that, Various changes in form and details may be made therein without departing from the spirit and scope of the invention as defined in the appended claims.
Claims (4)
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Cited By (9)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105499322A (en) * | 2016-01-29 | 2016-04-20 | 合肥压力机械有限责任公司 | Shaft part straightening auxiliary tool |
| CN107377685A (en) * | 2017-09-18 | 2017-11-24 | 安徽省宣城市永健机械有限公司 | A kind of automobile axle shaft coalignment |
| CN107971367A (en) * | 2017-12-14 | 2018-05-01 | 天津腾飞钢管有限公司 | A kind of novel seamless steel tube straightener |
| CN108607900A (en) * | 2018-03-26 | 2018-10-02 | 六安江淮永达机械制造有限公司 | A kind of full-automatic axial workpiece straightener and its method for aligning |
| CN108772438A (en) * | 2018-05-16 | 2018-11-09 | 丽水职业技术学院 | Automatic intelligent line slide rail is straightened assembly line |
| CN109013946A (en) * | 2018-10-17 | 2018-12-18 | 广州成亿电器有限公司 | Stamping device is used in a kind of more medium air curtain machine outer housings production |
| CN109622683A (en) * | 2018-11-15 | 2019-04-16 | 冯俊辉 | A kind of Frameless windshield wiper steel disc processing integrated machine of self-feeding |
| CN110465562A (en) * | 2019-09-19 | 2019-11-19 | 滕州市尚大自动化装备有限公司 | A shaft straightening device |
| CN112404176A (en) * | 2020-11-20 | 2021-02-26 | 合肥工业大学 | A clamping mechanism for a straightening machine and a straightening machine |
-
2015
- 2015-07-17 CN CN201520520349.8U patent/CN204770275U/en not_active Expired - Fee Related
Cited By (12)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105499322A (en) * | 2016-01-29 | 2016-04-20 | 合肥压力机械有限责任公司 | Shaft part straightening auxiliary tool |
| CN105499322B (en) * | 2016-01-29 | 2017-06-20 | 合肥压力机械有限责任公司 | Aligning axis part accessory |
| CN107377685A (en) * | 2017-09-18 | 2017-11-24 | 安徽省宣城市永健机械有限公司 | A kind of automobile axle shaft coalignment |
| CN107377685B (en) * | 2017-09-18 | 2023-08-04 | 安徽省宣城市永健机械有限公司 | A device for straightening an automobile half shaft |
| CN107971367A (en) * | 2017-12-14 | 2018-05-01 | 天津腾飞钢管有限公司 | A kind of novel seamless steel tube straightener |
| CN107971367B (en) * | 2017-12-14 | 2023-10-10 | 天津腾飞钢管有限公司 | Seamless steel tube straightening machine |
| CN108607900A (en) * | 2018-03-26 | 2018-10-02 | 六安江淮永达机械制造有限公司 | A kind of full-automatic axial workpiece straightener and its method for aligning |
| CN108772438A (en) * | 2018-05-16 | 2018-11-09 | 丽水职业技术学院 | Automatic intelligent line slide rail is straightened assembly line |
| CN109013946A (en) * | 2018-10-17 | 2018-12-18 | 广州成亿电器有限公司 | Stamping device is used in a kind of more medium air curtain machine outer housings production |
| CN109622683A (en) * | 2018-11-15 | 2019-04-16 | 冯俊辉 | A kind of Frameless windshield wiper steel disc processing integrated machine of self-feeding |
| CN110465562A (en) * | 2019-09-19 | 2019-11-19 | 滕州市尚大自动化装备有限公司 | A shaft straightening device |
| CN112404176A (en) * | 2020-11-20 | 2021-02-26 | 合肥工业大学 | A clamping mechanism for a straightening machine and a straightening machine |
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