A kind of full-automatic axial workpiece straightener
Technical field
The utility model is related to a kind of machine tooling field, specifically a kind of full-automatic axial workpiece straightener.
Background technology
Electric tool is prone to bending deformation with tooth axial workpiece after mechanical processing and heat treatment, all kinds of in order to ensure
The process specifications of specific point geometric tolerance in tooth shaft need to carry out precision straightening to axial workpiece, due to electric tool
It is huge with the yield of tooth shaft, it much can not meet production requirement by the way of artificial aligning or semi-automatic aligning, it is artificial to align
Inefficiency, the drawbacks of quality differs and semi-automatic straightener must artificial loading and unloading the drawbacks of.
Therefore it provides a kind of full-automatic axial workpiece straightener is solved simultaneously by the improvement to full-automatic leveller equipment
The drawbacks of artificial grinding center hole inefficiency and process are not concentrated before tooth shaft of having determined aligning, by grinding center hole and chain type feeding
Machine and truss-like manipulator are incorporated into whole equipment, form automatic loading and unloading mechanism, improve efficiency, while using software and touching
Touch the centralized control of screen so that equipment operation becomes simple and fast, and has each parameter setting and self diagnosis display function
Deng solving similar devices using the device action of dozens of change-over switch and button and control cumbersome present situation, just become this field
The problem of technical staff's urgent need to resolve.
Utility model content
The purpose of this utility model is to provide a kind of full-automatic axial workpiece straightener, by full-automatic leveller equipment
Improvement, solve the drawbacks of artificial grinding center hole inefficiency and process are not concentrated before tooth shaft aligning, by grinding center hole
It is incorporated into whole equipment with chain type feeder and truss-like manipulator, forms automatic loading and unloading mechanism, improved efficiency, adopt simultaneously
With the centralized control of software and touch screen so that equipment operation becomes simple and fast, and has each parameter setting and autodiagnosis
Disconnected display function etc. solves similar devices and controls cumbersome present situation using the device action of dozens of change-over switch and button.
To solve technical problem described in background technology, the utility model uses following technical scheme:
A kind of full-automatic axial workpiece straightener, including machine tool enclosure and autoloader are set in the machine tool enclosure
There are c-type lathe bed, machine tool enclosure bottom to be equipped with control machine, machine tool enclosure is using c-type lathe bed as matrix, the chain delivery of autoloader
Band is placed in the automatic grinding tooth shaft of the grinding center hole seat side on c-type lathe bed side, the workbench branch of c-type lathe bed bottom
It supports and is vertically equipped with lead screw driving shaft at the top of the machine tool enclosure right over line rail, the worktable support line rail immediately below lead screw driving shaft
Both sides are vertically provided with left revolving bed and right-hand rotation seat, and left revolving bed and right-hand rotation seat are respectively provided at the both ends of workpiece spindle, left
Symmetrical Type B support base there are two being set on worktable support line rail between revolving bed and right-hand rotation seat, two V-type support base tops
End is connect with the both side surface of workpiece spindle respectively, and the machine tool enclosure at the lead screw driving shaft is equipped with Pneumatic clamping jaw mechanism.
Preferably, the Pneumatic clamping jaw mechanism includes pneumatic gripping device and clamping jaw pedestal, and the clamping jaw pedestal is fixed on
On linear type purlin at the top of machine tool enclosure, pneumatic gripping device is set as two, and two pneumatic gripping devices are each attached on clamping jaw pedestal, described
Pneumatic gripping device handgrip bar be telescopic pneumatic adjusting rod.
Preferably, be equipped with cylinder on the left revolving bed and right-hand rotation seat, the cylinder it is top respectively with work
The centre bore of part axis connects, and the top Forward opposite in the presence of cylinder of left revolving bed and right-hand rotation seat upper cylinder withstands on work
Workpiece spindle rotation is driven at part axis center hole.
Preferably, the propelling drive apparatus of lead screw driving shaft is equipped at the top of the lead screw driving shaft, the propulsion is driven
Dynamic device includes driving motor and lead screw, and driving motor and lead screw are co-located on transmission crossbearer, lead screw be equipped with big axis and
Small axis, by the big axis connection of transmission belt and lead screw, the small axis of lead screw passes through transmission belt with lead screw actively for the shaft of driving motor
The top of axis connects.
Preferably, multiple displacement sensings are vertically equipped on the worktable support line rail between the V-type support base described in two
The V-groove of device, the top and V-type support base of the displacement sensor is arranged in same level, and multiple displacement sensings
Interval between device is identical.
Preferably, the grinding center hole seat is set as inclined grinding center hole seat, grinding center hole seat with give automatically
It is equipped between material machine and tilts support plate, the angle of inclination of grinding center hole seat is 30 degree.
Preferably, the c-type lathe bed other side is equipped with touch control platform, and operation is equipped in the touch control platform
System controller.
A kind of method for aligning of full-automatic axial workpiece straightener, method for aligning are:
Using touch screen control mode, full menu in Chinese formula man-machine dialog interface shows each functional status.And in touch screen
On can directly input each straightening parameters, sensor test, system setting, statistical query, job analysis, feeder action control and
Self diagnosis such as shows at the centralized control of functions, solves the device action that similar devices use dozens of change-over switch and button
Control cumbersome present situation;
Equipment pushes the driving that process uses servo motor and synchronous pulley and ball screw;
When carrying out workpiece spindle progress pyramid;Align beat:10s -60s/ parts (are calculated) by electric tool tooth shaft;Equipment
Duplicate measurements error≤0.005mm, flattening precision is up to 0.015mm;Equipment length of working surface of table is 1200mm;Equipment is aligned most
Big 5 tons of pressure;Align diameter of work 3-Φ of Φ 25mm;Align length<600mm;Aligning 1-6 points of points can increase to 8-10 points.
The utility model has the beneficial effects that:
1) the drawbacks of artificial grinding center hole inefficiency and process are not concentrated before tooth shaft is aligned, is solved, it will be in grinding
Heart hole and chain type feeder and truss-like manipulator are incorporated into whole equipment, form automatic loading and unloading mechanism, improve efficiency.
2) while using the centralized control of software and touch screen so that equipment operation becomes simple and fast, and has
Each parameter setting and self diagnosis display function etc. solve the device action control that similar devices use dozens of change-over switch and button
Make cumbersome present situation.
Description of the drawings
In order to illustrate the technical solutions in the embodiments of the present application or in the prior art more clearly, below will be to institute in embodiment
Attached drawing to be used is needed to be briefly described, it should be apparent that, the accompanying drawings in the following description is only described in the utility model
Some embodiments, for those of ordinary skill in the art, other drawings may also be obtained based on these drawings.
Fig. 1 is a kind of structural schematic diagram of full-automatic axial workpiece straightener specific implementation mode of the utility model;
Fig. 2 is a kind of side view of full-automatic axial workpiece straightener specific implementation mode of the utility model;
Fig. 3 is a kind of vertical view of full-automatic axial workpiece straightener specific implementation mode of the utility model.
Specific implementation mode
It, below will be new to this practicality in order to make those skilled in the art more fully understand the technical solution of the utility model
Type is further detailed.
It please refers to Fig.1, Fig. 2, Fig. 3, a kind of full-automatic axial workpiece straightener, including machine tool enclosure 2 and autoloader
11,2 bottom of machine tool enclosure is equipped with control machine 1, is equipped with c-type lathe bed 22 in the machine tool enclosure 2, machine tool enclosure 2 is with c-type lathe bed
22 be matrix, and the chain conveyor of autoloader 11 is placed on 23 side of grinding center hole seat on 22 side of c-type lathe bed
In automatic grinding tooth shaft 24,2 top of machine tool enclosure right over the worktable support line rail 13 of 22 bottom of c-type lathe bed is vertically equipped with
13 both sides of worktable support line rail of lead screw driving shaft 7,7 underface of lead screw driving shaft are vertically provided with left revolving bed 11 and the right side
Revolving bed 5, left revolving bed 11 and right-hand rotation seat 5 are respectively provided at the both ends of workpiece spindle 8, between left revolving bed 11 and right-hand rotation seat 5
Worktable support line rail 13 on set there are two symmetrical V-type support base 9, two 9 tops of V-type support base respectively with workpiece spindle 8
Both side surface connection, the machine tool enclosure 2 at the lead screw driving shaft 7 is equipped with Pneumatic clamping jaw mechanism.
Further, the Pneumatic clamping jaw mechanism includes pneumatic gripping device 21 and clamping jaw pedestal 25, the clamping jaw pedestal
25 are fixed on the linear type purlin 3 at 2 top of machine tool enclosure, and pneumatic gripping device 21 is set as two, and two pneumatic gripping devices 21 are each attached to
On clamping jaw pedestal 25, the handgrip bar of the pneumatic gripping device 21 is telescopic pneumatic adjusting rod.
Further, be equipped with cylinder 12 on the left revolving bed 11 and right-hand rotation seat 5, the cylinder 12 it is top
10 connect with the centre bore of workpiece spindle 8 respectively, 5 upper cylinder 12 of left revolving bed 11 and right-hand rotation seat top 10 cylinder 12 work
With lower opposite Forward, withstands on 8 central hole of workpiece spindle and workpiece spindle 8 is driven to rotate.
Further, 7 top of lead screw driving shaft is equipped with the propelling drive apparatus of lead screw driving shaft 7, and described pushes away
Include driving motor 15 and lead screw 19 into driving device, driving motor 15 and lead screw 19 are co-located on transmission crossbearer 20, silk
Bar 19 is equipped with big axis 14 and small axis 18, and the shaft of driving motor 15 is connect by transmission belt 17 with the big axis 14 of lead screw 19, silk
The small axis 18 of bar 19 is connect by transmission belt 17 with the top of lead screw driving shaft 7.
Further, multiple displacements are vertically equipped on the worktable support line rail 13 between the V-type support base 9 described in two
The V-groove of sensor 6, the top and V-type support base 9 of the displacement sensor 6 is arranged in same level, and multiple positions
Interval between displacement sensor 6 is identical.
Further, the grinding center hole seat 23 is set as inclined grinding center hole seat 23, grinding center hole seat 23
It is equipped between autoloader 11 and tilts support plate 24, the angle of inclination of grinding center hole seat 23 is 30 degree.
Further, 22 other side of c-type lathe bed is equipped with touch control platform 4, is set in the touch control platform 4
There is operating system controller.
A kind of method for aligning of full-automatic axial workpiece straightener, method for aligning are:
Using touch screen control mode, full menu in Chinese formula man-machine dialog interface shows each functional status.And in touch screen
On can directly input each straightening parameters, sensor test, system setting, statistical query, job analysis, feeder action control and
Self diagnosis such as shows at the centralized control of functions, solves the device action that similar devices use dozens of change-over switch and button
Control cumbersome present situation;
Equipment pushes the driving that process uses servo motor and synchronous pulley and ball screw;
When carrying out workpiece spindle progress pyramid;Align beat:10s -60s/ parts (are calculated) by electric tool tooth shaft;Equipment
Duplicate measurements error≤0.005mm, flattening precision is up to 0.015mm;Equipment length of working surface of table is 1200mm;Equipment is aligned most
Big 5 tons of pressure;Align diameter of work 3-Φ of Φ 25mm;Align length<600mm;Aligning 1-6 points of points can increase to 8-10 points.
Top 10 on left revolving bed 11, right-hand rotation seat 5 use direct-connected mode and servo motor and rotary encoder phase
Even, structure type is simplified, structure size chain is reduced, improve the control of aligning rotating accuracy, while left revolving bed 11, the right side
Top 10 on revolving bed 5 play floating support after the both ends centre bore for heading into tooth shaft under the support of two thin cylinders 12
Effect, top on centre bore can not have to retract that the pushing of aligning action can be carried out, and can save left revolving bed in this way
11, the pressure head in top 10 top on right-hand rotation seat 5 pushes primary circulation action, improves aligning efficiency, screw rod transmission master
Axle system is made of servo motor, servo controller, deceleration mechanism, ball screw framework, in the instruction of programmable control system
It is lower, it can be achieved that orderly F.F., rewind, work into etc. actions, and using the structure design with self-lubricating, complicated oil can be saved
Road lubricating system.
Above certain exemplary embodiments that the utility model is only described by way of explanation, undoubtedly, for
Those skilled in the art can be with a variety of different without departing from the spirit and scope of the utility model
Mode is modified described embodiment.Therefore, foregoing description is regarded as illustrative in nature, and should not be construed as to this reality
With the limitation of novel claims.