CN108547554A - 一种耐酸防火门的制造工艺 - Google Patents

一种耐酸防火门的制造工艺 Download PDF

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CN108547554A
CN108547554A CN201810343966.3A CN201810343966A CN108547554A CN 108547554 A CN108547554 A CN 108547554A CN 201810343966 A CN201810343966 A CN 201810343966A CN 108547554 A CN108547554 A CN 108547554A
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fire
parts
acidproof
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马超
杨明
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TIANJIN CITY GELIN DOOR INDUSTRY Co Ltd
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Abstract

本发明提供一种耐酸防火门的制造工艺,具体步骤如下:将耐热耐酸漆喷淋到防火门面板和背板的外表面;使用水基金属清洗剂清洗防火门面板和背板内侧并烘干,之后将耐酸胶均匀地刮涂在防火门面板和背板的内侧以及接缝处,迅速地将防火门芯板紧密地压放在涂胶完成的防火门面板上,再将完成涂胶的防火门背板扣合压放在防火门芯板的另一面上;最后进行热压处理,制得耐酸防火门。本发明采用的耐热耐酸漆有效的保护了防火门门板不受酸性气体腐蚀,芯板中的多种菱镁改性剂缓解了芯板的反卤现象,一定程度上减少了对门板的腐蚀,门板与芯板通过耐酸胶连接,避免了酸液腐蚀造成门板与芯板分离的状况,延长了防火门的使用寿命,节约了资源。

Description

一种耐酸防火门的制造工艺
技术领域
本发明涉及防火设备制造技术领域,尤其涉及一种耐酸防火门的制造工艺。
背景技术
防火门是指在一定时间内能满足耐火稳定性、完整性和隔热性要求的门,它是设在防火分区间、疏散楼梯间、垂直竖井等具有一定耐火性的防火分隔物。现有的防火门门板一般涂有防腐涂层,而且多采用菱镁水泥体系芯板,由于温差大等原因吸水后,芯板会发生电解,产生严重的反卤现象,当用于化学车间等含酸性气体的恶劣环境下,酸性气体会俯视防腐涂层、门板并溶于反卤现象产生的水滴内形成酸液,腐蚀芯板与门板的连接处,造成防火门的过早报废,缩短了防火门的使用寿命,造成资源的浪费。
发明内容
本发明旨在解决现有技术的不足,而提供一种耐酸防火门的制造工艺。
本发明为实现上述目的,采用以下技术方案:
一种耐酸防火门的制造工艺,具体步骤如下:
(1)将耐热耐酸漆喷淋到防火门面板和背板的外表面,使其在防火门面板和背板表面形成耐酸层;
(2)使用水基金属清洗剂清洗防火门面板和背板内侧并烘干,之后将耐酸胶均匀地刮涂在防火门面板和背板的内侧以及接缝处,
(3)迅速地将除尘后的菱镁防火门芯板紧密地压放在涂胶完成的防火门面板上,再将完成涂胶的防火门背板扣合压放在防火门芯板的另一面上,完成涂胶工艺;
(4)将涂胶完成的防火门进行温度50~80℃、压力≥10t、时间15~30min的热压处理,制得耐酸防火门。
步骤(1)中喷淋时,喷淋压力为6.5~7.5Pa,喷淋时间为3.5~4.5秒,耐热耐酸漆的用量为40~60g/m2
步骤(1)中的耐热耐酸漆配方中各组分重量份数为:NOVOLAC EPOXY树脂30~40份、二甲苯10~20份、醋酸丁酯4~6份、分散剂0.2~0.4份、着色颜料10~18份、超细硫酸钡8~10份、绢云母5~6份、云母氧化铁10~12份、氧化铬绿1~3份、钴蓝1~2份、防沉剂0.4~0.7份、催化剂0.3~0.6份、流平剂0.2~0.7份、消泡剂0.2~0.5份、HDI三聚体45~50份。
步骤(3)中的防火门芯板的配方中各组分重量份数为:氧化镁95~105份、氯化镁水溶液85~95份、菱镁改性剂GX~0#5~6份、菱镁改性剂GX~4#8~12份、发泡剂1.9~2.5份、聚丙烯纤维0.0015~0.0017份。
步骤(3)中耐酸胶的配方中各组分质量份数为:丙烯酸丁酯0.3~0.5份、丙烯酸乙酯0.5~0.7份、过氯乙烯0.002~0.006份、环氧树脂0.001~0.003份、聚四氟乙烯0.01~0.05份、偶氮二异丁腈0.03~0.07份。
本发明的有益效果是:本发明采用的耐热耐酸漆有效的保护了防火门门板不受酸性气体腐蚀,芯板中的多种菱镁改性剂缓解了芯板的反卤现象,一定程度上减少了对门板的腐蚀,门板与芯板通过耐酸胶连接,避免了酸液腐蚀造成门板与芯板分离的状况,延长了防火门的使用寿命,节约了资源。
具体实施方式
下面结合实施例对本发明作进一步说明:
一种耐酸防火门的制造工艺,具体步骤如下:
(1)将耐热耐酸漆喷淋到防火门面板和背板的外表面,使其在防火门面板和背板表面形成耐酸层;
(2)使用水基金属清洗剂清洗防火门面板和背板内侧并烘干,之后将耐酸胶均匀地刮涂在防火门面板和背板的内侧以及接缝处,
(3)迅速地将除尘后的菱镁防火门芯板紧密地压放在涂胶完成的防火门面板上,再将完成涂胶的防火门背板扣合压放在防火门芯板的另一面上,完成涂胶工艺;
(4)将涂胶完成的防火门进行温度50~80℃、压力≥10t、时间15~30min的热压处理,制得耐酸防火门。
步骤(1)中喷淋时,喷淋压力为6.5~7.5Pa,喷淋时间为3.5~4.5秒,耐热耐酸漆的用量为40~60g/m2
步骤(1)中的耐热耐酸漆配方中各组分重量份数为:NOVOLAC EPOXY树脂30~40份、二甲苯10~20份、醋酸丁酯4~6份、分散剂0.2~0.4份、着色颜料10~18份、超细硫酸钡8~10份、绢云母5~6份、云母氧化铁10~12份、氧化铬绿1~3份、钴蓝1~2份、防沉剂0.4~0.7份、催化剂0.3~0.6份、流平剂0.2~0.7份、消泡剂0.2~0.5份、HDI三聚体45~50份。
步骤(3)中的防火门芯板的配方中各组分重量份数为:氧化镁95~105份、氯化镁水溶液85~95份、菱镁改性剂GX~0#5~6份、菱镁改性剂GX~4#8~12份、发泡剂1.9~2.5份、聚丙烯纤维0.0015~0.0017份。
步骤(3)中耐酸胶的配方中各组分质量份数为:丙烯酸丁酯0.3~0.5份、丙烯酸乙酯0.5~0.7份、过氯乙烯0.002~0.006份、环氧树脂0.001~0.003份、聚四氟乙烯0.01~0.05份、偶氮二异丁腈0.03~0.07份。
实施例一
一种耐酸防火门的制造工艺,具体步骤如下:
(1)将耐热耐酸漆喷淋到防火门面板和背板的外表面,使其在防火门面板和背板表面形成耐酸层;
(2)使用水基金属清洗剂清洗防火门面板和背板内侧并烘干,之后将耐酸胶均匀地刮涂在防火门面板和背板的内侧以及接缝处,
(3)迅速地将除尘后的菱镁防火门芯板紧密地压放在涂胶完成的防火门面板上,再将完成涂胶的防火门背板扣合压放在防火门芯板的另一面上,完成涂胶工艺;
(4)将涂胶完成的防火门进行温度50℃、压力10t、时间30min的热压处理,制得耐酸防火门。
步骤(1)中喷淋时,喷淋压力为6.5Pa,喷淋时间为4.5秒,耐热耐酸漆的用量为40g/m2
步骤(1)中的耐热耐酸漆配方中各组分重量份数为:NOVOLAC EPOXY树脂30份、二甲苯20份、醋酸丁酯4份、分散剂0.4份、着色颜料10份、超细硫酸钡10份、绢云母5份、云母氧化铁12份、氧化铬绿1份、钴蓝2份、防沉剂0.4份、催化剂0.6份、流平剂0.2份、消泡剂0.5份、HDI三聚体45份。
步骤(3)中的防火门芯板的配方中各组分重量份数为:氧化镁95份、氯化镁水溶液95份、菱镁改性剂GX~0#5份、菱镁改性剂GX~4#12份、发泡剂1.9份、聚丙烯纤维0.0017份。
步骤(3)中耐酸胶的配方中各组分质量份数为:丙烯酸丁酯0.3份、丙烯酸乙酯0.7份、过氯乙烯0.002份、环氧树脂0.003份、聚四氟乙烯0.01份、偶氮二异丁腈0.07份。
实施例二
一种耐酸防火门的制造工艺,具体步骤如下:
(1)将耐热耐酸漆喷淋到防火门面板和背板的外表面,使其在防火门面板和背板表面形成耐酸层;
(2)使用水基金属清洗剂清洗防火门面板和背板内侧并烘干,之后将耐酸胶均匀地刮涂在防火门面板和背板的内侧以及接缝处,
(3)迅速地将除尘后的菱镁防火门芯板紧密地压放在涂胶完成的防火门面板上,再将完成涂胶的防火门背板扣合压放在防火门芯板的另一面上,完成涂胶工艺;
(4)将涂胶完成的防火门进行温度80℃、压力11t、时间15min的热压处理,制得耐酸防火门。
步骤(1)中喷淋时,喷淋压力为7.5Pa,喷淋时间为3.5秒,耐热耐酸漆的用量为60g/m2
步骤(1)中的耐热耐酸漆配方中各组分重量份数为:NOVOLAC EPOXY树脂40份、二甲苯10份、醋酸丁酯6份、分散剂0.2份、着色颜料18份、超细硫酸钡8份、绢云母6份、云母氧化铁10份、氧化铬绿3份、钴蓝1份、防沉剂0.7份、催化剂0.3份、流平剂0.7份、消泡剂0.2份、HDI三聚体50份。
步骤(3)中的防火门芯板的配方中各组分重量份数为:氧化镁105份、氯化镁水溶液85份、菱镁改性剂GX~0#6份、菱镁改性剂GX~4#8份、发泡剂2.5份、聚丙烯纤维0.0015份。
步骤(3)中耐酸胶的配方中各组分质量份数为:丙烯酸丁酯0.5份、丙烯酸乙酯0.5份、过氯乙烯0.006份、环氧树脂0.001份、聚四氟乙烯0.05份、偶氮二异丁腈0.03份。
实施例三
一种耐酸防火门的制造工艺,具体步骤如下:
(1)将耐热耐酸漆喷淋到防火门面板和背板的外表面,使其在防火门面板和背板表面形成耐酸层;
(2)使用水基金属清洗剂清洗防火门面板和背板内侧并烘干,之后将耐酸胶均匀地刮涂在防火门面板和背板的内侧以及接缝处,
(3)迅速地将除尘后的菱镁防火门芯板紧密地压放在涂胶完成的防火门面板上,再将完成涂胶的防火门背板扣合压放在防火门芯板的另一面上,完成涂胶工艺;
(4)将涂胶完成的防火门进行温度60℃、压力12t、时间25min的热压处理,制得耐酸防火门。
步骤(1)中喷淋时,喷淋压力为7Pa,喷淋时间为4秒,耐热耐酸漆的用量为50g/m2
步骤(1)中的耐热耐酸漆配方中各组分重量份数为:NOVOLAC EPOXY树脂33份、二甲苯11份、醋酸丁酯5份、分散剂0.3份、着色颜料11份、超细硫酸钡9份、绢云母5.6份、云母氧化铁11份、氧化铬绿2份、钴蓝1.2份、防沉剂0.6份、催化剂0.5份、流平剂0.5份、消泡剂0.3份、HDI三聚体47份。
步骤(3)中的防火门芯板的配方中各组分重量份数为:氧化镁100份、氯化镁水溶液90份、菱镁改性剂GX~0#5.2份、菱镁改性剂GX~4#9份、发泡剂2份、聚丙烯纤维0.0016份。
步骤(3)中耐酸胶的配方中各组分质量份数为:丙烯酸丁酯0.4份、丙烯酸乙酯0.6份、过氯乙烯0.003份、环氧树脂0.002份、聚四氟乙烯0.03份、偶氮二异丁腈0.04份。
上面结合具体实施例对本发明进行了示例性描述,显然本发明具体实现并不受上述方式的限制,只要采用了本发明的方法构思和技术方案进行的各种改进,或未经改进直接应用于其它场合的,均在本发明的保护范围之内。

Claims (5)

1.一种耐酸防火门的制造工艺,其特征在于,具体步骤如下:
(1)将耐热耐酸漆喷淋到防火门面板和背板的外表面,使其在防火门面板和背板表面形成耐酸层;
(2)使用水基金属清洗剂清洗防火门面板和背板内侧并烘干,之后将耐酸胶均匀地刮涂在防火门面板和背板的内侧以及接缝处,
(3)迅速地将除尘后的菱镁防火门芯板紧密地压放在涂胶完成的防火门面板上,再将完成涂胶的防火门背板扣合压放在防火门芯板的另一面上,完成涂胶工艺;
(4)将涂胶完成的防火门进行温度50~80℃、压力≥10t、时间15~30min的热压处理,制得耐酸防火门。
2.根据权利要求1所述的耐酸防火门的制造工艺,其特征在于,步骤(1)中喷淋时,喷淋压力为6.5~7.5Pa,喷淋时间为3.5~4.5秒,耐热耐酸漆的用量为40~60g/m2
3.根据权利要求1所述的耐酸防火门的制造工艺,其特征在于,步骤(1)中的耐热耐酸漆配方中各组分重量份数为:NOVOLAC EPOXY树脂30~40份、二甲苯10~20份、醋酸丁酯4~6份、分散剂0.2~0.4份、着色颜料10~18份、超细硫酸钡8~10份、绢云母5~6份、云母氧化铁10~12份、氧化铬绿1~3份、钴蓝1~2份、防沉剂0.4~0.7份、催化剂0.3~0.6份、流平剂0.2~0.7份、消泡剂0.2~0.5份、HDI三聚体45~50份。
4.根据权利要求1所述的耐酸防火门的制造工艺,其特征在于,步骤(3)中的防火门芯板的配方中各组分重量份数为:氧化镁95~105份、氯化镁水溶液85~95份、菱镁改性剂GX~0#5~6份、菱镁改性剂GX~4#8~12份、发泡剂1.9~2.5份、聚丙烯纤维0.0015~0.0017份。
5.根据权利要求1所述的耐酸防火门的制造工艺,其特征在于,步骤(3)中耐酸胶的配方中各组分质量份数为:丙烯酸丁酯0.3~0.5份、丙烯酸乙酯0.5~0.7份、过氯乙烯0.002~0.006份、环氧树脂0.001~0.003份、聚四氟乙烯0.01~0.05份、偶氮二异丁腈0.03~0.07份。
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