CN108544813A - 一种pvc地毯及加工方法 - Google Patents

一种pvc地毯及加工方法 Download PDF

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CN108544813A
CN108544813A CN201810119060.3A CN201810119060A CN108544813A CN 108544813 A CN108544813 A CN 108544813A CN 201810119060 A CN201810119060 A CN 201810119060A CN 108544813 A CN108544813 A CN 108544813A
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pvc
parts
processing method
carpets
sizing material
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蔡春伦
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Dongguan Fuqiao Textile Co Ltd
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    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B5/00—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts
    • B32B5/02—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by structural features of a fibrous or filamentary layer
    • B32B5/024—Woven fabric
    • A—HUMAN NECESSITIES
    • A47—FURNITURE; DOMESTIC ARTICLES OR APPLIANCES; COFFEE MILLS; SPICE MILLS; SUCTION CLEANERS IN GENERAL
    • A47G—HOUSEHOLD OR TABLE EQUIPMENT
    • A47G27/00—Floor fabrics; Fastenings therefor
    • A47G27/02—Carpets; Stair runners; Bedside rugs; Foot mats
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B27/00—Layered products comprising a layer of synthetic resin
    • B32B27/06—Layered products comprising a layer of synthetic resin as the main or only constituent of a layer, which is next to another layer of the same or of a different material
    • B32B27/08—Layered products comprising a layer of synthetic resin as the main or only constituent of a layer, which is next to another layer of the same or of a different material of synthetic resin
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B27/00—Layered products comprising a layer of synthetic resin
    • B32B27/18—Layered products comprising a layer of synthetic resin characterised by the use of special additives
    • B32B27/20—Layered products comprising a layer of synthetic resin characterised by the use of special additives using fillers, pigments, thixotroping agents
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B27/00—Layered products comprising a layer of synthetic resin
    • B32B27/30—Layered products comprising a layer of synthetic resin comprising vinyl (co)polymers; comprising acrylic (co)polymers
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B33/00—Layered products characterised by particular properties or particular surface features, e.g. particular surface coatings; Layered products designed for particular purposes not covered by another single class
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B37/00—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding
    • B32B37/12—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by using adhesives
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B5/00—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts
    • B32B5/18—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by features of a layer of foamed material
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B7/00—Layered products characterised by the relation between layers; Layered products characterised by the relative orientation of features between layers, or by the relative values of a measurable parameter between layers, i.e. products comprising layers having different physical, chemical or physicochemical properties; Layered products characterised by the interconnection of layers
    • B32B7/04—Interconnection of layers
    • B32B7/12—Interconnection of layers using interposed adhesives or interposed materials with bonding properties
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2250/00—Layers arrangement
    • B32B2250/24—All layers being polymeric
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2262/00—Composition or structural features of fibres which form a fibrous or filamentary layer or are present as additives
    • B32B2262/02—Synthetic macromolecular fibres
    • B32B2262/0223—Vinyl resin fibres
    • B32B2262/0238—Vinyl halide, e.g. PVC, PVDC, PVF, PVDF
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2307/00—Properties of the layers or laminate
    • B32B2307/10—Properties of the layers or laminate having particular acoustical properties
    • B32B2307/102—Insulating
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2307/00—Properties of the layers or laminate
    • B32B2307/70—Other properties
    • B32B2307/744—Non-slip, anti-slip
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2471/00—Floor coverings
    • B32B2471/02—Carpets

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  • Engineering & Computer Science (AREA)
  • Textile Engineering (AREA)
  • Synthetic Leather, Interior Materials Or Flexible Sheet Materials (AREA)
  • Treatments For Attaching Organic Compounds To Fibrous Goods (AREA)
  • Carpets (AREA)

Abstract

本发明公开了一种PVC地毯及加工方法，其中所述PVC地毯包括底层，以及与底层粘合的面层，所述底层为PVC发泡层，所述面层为PVC编织网布。本发明所述PVC地毯的面层和底层之间不含胶水层，采用直接粘合的加工方法，从而避免了地毯脱胶分层，不仅生产工艺简单，而且具有消音、防滑、环保(无甲醛)、耐用等效果。

Description

一种PVC地毯及加工方法
技术领域
本发明属于纺织加工技术领域，特别涉及一种PVC地毯及其加工方法。
背景技术
传统的地毯以棉、麻、毛、丝、草等天然纤维或化学合成纤维类原料，经手工或机械工艺进行编结、栽绒或纺织而成，生产加工工艺复杂，而且适用场合有限，多以家用和室内适用为主。近年来出现的PVC地毯是采用聚氯乙烯树脂材料生产的地毯，通常采用胶水粘合的方式将各层材料粘结而成，生产工艺较为繁琐，容易脱胶后形成分层，而且中间的粘合胶水易造成环境危害(如甲醛等)。
发明内容
针对现有技术的不足，本发明提供了一种无需采用胶水粘合的PVC地毯及其加工方法，具有结构简单、加工方便等优点。
本发明的技术方案为，一种PVC地毯：包括底层，以及与底层粘合的面层，所述底层为PVC发泡层，所述面层为PVC编织网布。
上述PVC发泡层内设有纤维丝网。所述纤维丝网为1-3层。
上述底层厚度为3mm-1cm。所述PVC编织网布由纵横网线编织而成，表面形成编织纹。
本发明还公开了一种PVC地毯的加工方法，包括如下步骤：
PVC材料混合；
将混合后的材料注入反应容器，搅拌20分钟后，抽真空30分钟形成胶料；
胶料出料，采用泵注入涂刮机喷涂胶料；
采用刮刀将胶料刮平后，将特斯林网布通过垂直辊平铺在胶料上层进行粘合；
经过烘烤机进行加热，形成地毯。
所述PVC材料包括：PVC粉50-150份、增塑剂150份、碳酸钙80份、热稳定剂8份、阻燃剂12份、发泡剂8份、膨胀剂4份。
上述刮刀的高度可调。所述刮刀的高度为1cm或2cm。
上述烘烤机的温度在160°至175°范围内可调。
本发明具有以下显著特点：在PVC地毯的面层和底层之间不含胶水层，采用直接粘合的加工方法，从而避免了地毯脱胶分层，而且生产工艺简单。通过本发明可生产幅宽2.5-3米的地毯(较市面上的2米地毯更宽)，适用于大型家具用品、户外场所等，而无需进行拼接。另外，还有消音、防滑、环保(无甲醛)、耐用等有益效果。
附图说明
图1是本发明所述PVC地毯的层状结构示意图。
具体实施方式
如图1所示，本实施例所述PVC地毯：包括底层10，以及与底层粘合的面层20，所述底层10为PVC发泡层，所述面层20为PVC编织网布(特斯林网布)。为了增强底层的拉力，使其不易破损，可以在PVC发泡层内设置1-3层纤维丝网11。本实施例中，底层10的厚度为3mm-1cm。所述PVC编织网布由纵横网线编织而成，表面形成编织纹。
本实施例所述PVC地毯的加工方法，包括如下步骤：
(1)PVC材料混合；
(2)将混合后的材料注入反应容器，搅拌20分钟后，抽真空30分钟形成胶料；
(3)胶料出料，采用泵注入涂刮机喷涂胶料；
(4)采用刮刀将胶料刮平后，将特斯林网布通过垂直辊平铺在胶料上层进行粘合；
(5)经过烘烤机进行加热，形成地毯。
上述PVC材料的配方(以重量份数)包括：PVC粉50-150份、增塑剂150份、碳酸钙80份、热稳定剂8份、阻燃剂12份、发泡剂8份、膨胀剂4份。
上述刮刀的高度可调，例如设定高度为1cm或2cm等，根据实际加工需要设定。
上述烘烤机的温度在160°至175°范围内可调，共分为10个温区。
采用本实施例所述加工方法生产的PVC地毯，其面层和底层之间不含胶水层，采用直接粘合的加工方法，从而避免了地毯脱胶分层，不仅生产工艺简单，而且具有消音、防滑、环保(无甲醛)、耐用等效果。
以上所述是本发明的优选实施方式，应当指出，对于本技术领域的普通技术人员来说，在不脱离本发明原理的前提下，还可以做出若干改进和修饰，这些改进和修饰也应视为本发明的保护范围。

Claims (10)

1.一种PVC地毯，其特征在于：包括底层，以及与底层粘合的面层，所述底层为PVC发泡层，所述面层为PVC编织网布。
2.根据权利要求1所述的PVC地毯，其特征在于：所述PVC发泡层内设有纤维丝网。
3.根据权利要求2所述的PVC地毯，其特征在于：所述纤维丝网为1-3层。
4.根据权利要求1所述的PVC地毯，其特征在于：所述底层厚度为3mm-1cm。
5.根据权利要求1所述的PVC地毯，其特征在于：所述PVC编织网布由纵横网线编织而成，表面形成编织纹。
6.一种PVC地毯的加工方法，其特征在于：包括如下步骤：
PVC材料混合；
将混合后的材料注入反应容器，搅拌20分钟后，抽真空30分钟形成胶料；
胶料出料，采用泵注入涂刮机喷涂胶料；
采用刮刀将胶料刮平后，将特斯林网布通过垂直辊平铺在胶料上层进行粘合；
经过烘烤机进行加热，形成地毯。
7.根据权利要求6所述PVC地毯的加工方法，其特征在于：所述PVC材料包括：PVC粉50-150份、增塑剂150份、碳酸钙80份、热稳定剂8份、阻燃剂12份、发泡剂8份、膨胀剂4份。
8.根据权利要求6所述PVC地毯的加工方法，其特征在于：所述刮刀的高度可调。
9.根据权利要求7所述PVC地毯的加工方法，其特征在于：所述刮刀的高度为1cm或2cm。
10.根据权利要求6所述PVC地毯的加工方法，其特征在于：所述烘烤机的温度在160°至175°范围内可调。
CN201810119060.3A 2018-02-06 2018-02-06 一种pvc地毯及加工方法 Withdrawn CN108544813A (zh)

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN110367790A (zh) * 2019-08-05 2019-10-25 江苏恒享拼装饰材料科技有限公司 一种pvc树脂熔合底胶自然纤维地毯
CN112592533A (zh) * 2020-11-25 2021-04-02 浙江万美地毯有限公司 一种地毯面层的施工方法

Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102504446A (zh) * 2011-12-02 2012-06-20 潍坊易捷新材料有限公司 一种环保型地毯
CN103144564A (zh) * 2013-03-21 2013-06-12 株洲时代新材料科技股份有限公司 一种pvc材质的高隔声车辆用地毯及其制备方法
CN202986907U (zh) * 2013-01-09 2013-06-12 滁州亚利模具设备有限公司 汽车地毯防滑结构
CN107253360A (zh) * 2017-06-23 2017-10-17 威海海马地毯集团有限公司 一种发泡改良块状软底地毯及其制备方法
CN206781147U (zh) * 2017-04-07 2017-12-22 玉田县环港塑料制品有限公司 一种便于清洁的透气性防滑地毯革
CN107571587A (zh) * 2017-10-19 2018-01-12 青岛特恩特机械有限公司 一种pvc喷丝地毯生产工艺

Patent Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102504446A (zh) * 2011-12-02 2012-06-20 潍坊易捷新材料有限公司 一种环保型地毯
CN202986907U (zh) * 2013-01-09 2013-06-12 滁州亚利模具设备有限公司 汽车地毯防滑结构
CN103144564A (zh) * 2013-03-21 2013-06-12 株洲时代新材料科技股份有限公司 一种pvc材质的高隔声车辆用地毯及其制备方法
CN206781147U (zh) * 2017-04-07 2017-12-22 玉田县环港塑料制品有限公司 一种便于清洁的透气性防滑地毯革
CN107253360A (zh) * 2017-06-23 2017-10-17 威海海马地毯集团有限公司 一种发泡改良块状软底地毯及其制备方法
CN107571587A (zh) * 2017-10-19 2018-01-12 青岛特恩特机械有限公司 一种pvc喷丝地毯生产工艺

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN110367790A (zh) * 2019-08-05 2019-10-25 江苏恒享拼装饰材料科技有限公司 一种pvc树脂熔合底胶自然纤维地毯
CN112592533A (zh) * 2020-11-25 2021-04-02 浙江万美地毯有限公司 一种地毯面层的施工方法

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Application publication date: 20180918