CN108528812A - A kind of intelligence integral type packaging system and its working method - Google Patents
A kind of intelligence integral type packaging system and its working method Download PDFInfo
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- CN108528812A CN108528812A CN201810289023.7A CN201810289023A CN108528812A CN 108528812 A CN108528812 A CN 108528812A CN 201810289023 A CN201810289023 A CN 201810289023A CN 108528812 A CN108528812 A CN 108528812A
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- Prior art keywords
- manipulator
- packing
- product
- sealing
- conveyer belt
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B35/00—Supplying, feeding, arranging or orientating articles to be packaged
- B65B35/10—Feeding, e.g. conveying, single articles
- B65B35/16—Feeding, e.g. conveying, single articles by grippers
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B57/00—Automatic control, checking, warning, or safety devices
Abstract
The invention discloses a kind of intelligent integral type packaging systems, including conveyer belt, packing apparatus, adhesive sealing mechanism, testing agency and control device, supply of material conveyer belt and packed and transported band are equipped in conveyer belt, packing apparatus is set to the end of supply of material conveyer belt, adhesive sealing mechanism is set on packed and transported band, conveyer belt of supplying is set to the side of packed and transported band, it is equipped with packing testing agency in testing agency and sealing testing agency, conveyer belt, packing apparatus, adhesive sealing mechanism and testing agency connect with control device.The present invention is by the way that packing apparatus and adhesive sealing mechanism to be respectively installed on supply of material conveyer belt and packed and transported band, and the supply of material conveyer belt integrates with packed and transported band, product is after packing apparatus is packaged, sealing is directly carried out to its babinet by adhesive sealing mechanism, the handling time for saving product allows its whole equipment to realize integration, improves its working efficiency, the setting of testing agency greatly improves the precision of its packing and sealing.
Description
Technical field
The invention belongs to the field of manufacturing, more particularly to a kind of intelligent integral type packaging system and its working method.
Background technology
With the rapid development of social economy, the work of either people, which is still lived, all gradually realizes modernization and intelligence
Energyization, all trades and professions are all as follows, for production technical field, after product completes processing, be required for mostly to product into
Row packaging, however current many enterprise product packagings use artificial Manual Packaging, manual operation to carry certain uncontrollability,
The standard that different people corresponds to a certain specific matters is different, and people is that have intermittent, and working efficiency is by human body
The influence of factors, working efficiency can not ensure that waiting factor causes its packing efficiency low, seriously affects enterprise
Shipment progress.
Meanwhile product don't fail to be sealed it during packaging, when being packed in particular by babinet, babinet must
It need be sealed by adhesive tape, however when carrying out sealing to babinet gap, adhesive tape is easily sticky, is caused to sealing many
Inconvenience, while sealing, itself is a big engineering, existing sealing equipment is all mostly independent, and special messenger is needed to grasp it
Make, equipment occupation space is larger, increases the cost of enterprise.
Invention content
Goal of the invention：In order to overcome the above deficiency, the object of the present invention is to provide a kind of intelligent integral type packaging system,
Its is simple in structure, and reasonable design is readily produced, high degree of automation, reduces manual labor amount, improves work efficiency.
Technical solution：To achieve the goals above, the present invention provides a kind of intelligent integral type packaging systems, including fortune
Defeated band, packing apparatus, adhesive sealing mechanism, testing agency and control device, wherein being equipped with supply of material conveyer belt and packet in the conveyer belt
Conveyer belt is filled, the packing apparatus is set to the end of supply of material conveyer belt, and the adhesive sealing mechanism is set on packed and transported band, and described
Conveyer belt of supplying is set to the side of packed and transported band, is equipped with for product appearance and position in packing process in the testing agency
Packing testing agency and sealing testing agency for detecting sealing position, the conveyer belt, packing apparatus, adhesive sealing mechanism
It is connect with control device with testing agency.
Heretofore described a kind of intelligent integral type packaging system, by distinguishing packing apparatus and adhesive sealing mechanism
It is installed on supply of material conveyer belt and packed and transported band, and the supply of material conveyer belt integrates with packed and transported band, product is by being packaged
After device is packaged, sealing is directly carried out to its babinet by adhesive sealing mechanism, saves the handling time of product, while making it entire
Equipment realizes integration, is damaged caused by reducing product jolting in the handling process, to allow it improving its working efficiency
While, its yields is also greatly improved, at the same time, the setting of testing agency greatly improves it and is packaged and sealing
Precision, to further improve its production efficiency.
It is equipped in heretofore described packing apparatus and is packaged workbench, packing mechanism, dustless framework and dedusting mechanism, it is described
The one end for being packaged workbench and being set to Transport Desk, packaging machinery hand is equipped in the packing mechanism, the packaging machinery hand is set to
It is packaged the side of workbench, the dustless framework is fixed in the rack of conveyer belt both sides, the packing workbench, packing mechanism
Set on the inside of dustless framework, the dedusting mechanism is set on supply of material conveyer belt.The setting of the dustless framework and dedusting mechanism,
Good improvement is played to the environment of entire packing apparatus, while ensureing product packaging quality, also equipment itself is risen
To good protection effect.
Airshower chamber and volume adjusting apparatus are equipped in heretofore described dedusting mechanism, the Transport Desk is through at Airshower chamber
In, and wind leaching gas hole, air supply pipe and gas supply mechanism are equipped in the Airshower chamber, the wind leaching gas hole passes through air supply pipe and confession
Mechanism of qi structure connects, and the gas supply mechanism is connect with volume adjusting apparatus.Setting by volume adjusting apparatus in the dedusting mechanism
It sets, air quantity can be adjusted according to different products, realize the effect of energy-saving and emission-reduction.
Rack, workbench, the first manipulator, the second manipulator and roller bearing, institute are equipped in heretofore described adhesive sealing mechanism
One end that rack is set to transmission belt is stated, the workbench is set in rack, and first manipulator is fixed on rack side, institute
It states the second manipulator and roller bearing is fixed on in manipulator opposite side rack, the testing agency is set to the top of rack, institute
The first manipulator, the second manipulator and roller bearing is stated to connect with control device.The setting of the adhesive sealing mechanism, adhesive tape are set to roller bearing
On, one end that adhesive tape is gripped by the first manipulator is pulled to the slot ends close to itself one end, and the second manipulator grips glue
Band is pulled along the negative direction of the first manipulator, when surplus between the two is more than gap length, is pasted i.e. to adhesive tape
Can, solve the problems, such as packing case sealing well.
Heretofore described roller bearing is equipped with protective case, the surface concave-convex surface of the protective case.
Heretofore described workbench is equipped with disk, and the driving machine for driving disc rotary is equipped with below the disk
Structure, the driving mechanism are connect with control device.The setting of the disk carries out sealing behaviour convenient for it to the gap of different directions
Make.
Product appearance inspection device and product space detection device are equipped in heretofore described packing testing agency, it is described
Product appearance inspection device is set to the inlet of packing apparatus, and the product space detection device is installed on the upper of packing apparatus
Portion, infrared detector and camera shooting mechanism are equipped in the sealing testing agency, and the infrared detector and camera shooting mechanism are equal
Set on the top of rack, and the product appearance inspection device, product space detection device and infrared detector and camera shooting
Mechanism is connect with control device.The setting of the product appearance inspection device allows it that can carry out a preliminary inspection to product
It surveys, it is energy saving to play to the occupancy of resource when avoiding defective products from being packaged, while also effectively defective products being avoided to be packaged
Effect, product space detection device can accurately position product, by packaging machinery hand by transferred product to beating
It is packaged in packet box, equipment is allowed to realize integration, saved space, save human and material resources to allow it to better meet production
Demand.
The side of heretofore described rack is equipped with for preventing adhesive tape from gluing glutinous glue box of wearing, and described wear is equipped with gear in glue box
Axis, the gear shaft top are equipped with box cover, and the box cover is oblique, wears the setting of glue box, effectively adhesive tape can be avoided to use
Occur adhesion in the process, or effectively can prevent adhesive tape from turning round, adhesive tape is pulled convenient for the first manipulator.
The rear that heretofore described supply of material conveyer belt is located at product appearance inspection device is equipped with qualified area and unqualified area,
The packing apparatus is set to qualified area, and the infall in the qualified area and unqualified area is equipped with sorter, the sorter with
Control device connects.The setting of sorter allows it that can carry out the sorting of a science to product, avoids entering because of defective work
It is packaged station, resource is caused to occupy and be wasted.
It is additionally provided with press mechanism in heretofore described adhesive sealing mechanism, pressing plate, Telescopic suspension rod are equipped in the press mechanism
And position adjusting mechanism, the position adjusting mechanism are installed on frame top, described Telescopic suspension rod one end is set to position and adjusts machine
On structure, the pressing plate is installed on the bottom of Telescopic suspension rod.The setting of the press mechanism, presses between adhesive tape and babinet, carries
The sticky of high adhesive tape and babinet further increases its sealing effect.
It is equipped with track in heretofore described position adjusting mechanism, cross track and long rails are equipped in the track,
The cross track and long rails are arranged in a crossed manner, and the Telescopic suspension rod is equipped with sliding block, institute close to one end of position adjusting mechanism
Sliding block is stated in the track, the setting of the position adjusting mechanism, allow its can actual production requirement, to the position of Telescopic suspension rod
It sets and is adjusted, since pressing plate is installed on Telescopic suspension rod, thus also one go forward side by side to the position of pressing plate in moving telescopic sunpender
Row adjustment, allows it to better meet the needs of production.
It is equipped with transport control module in heretofore described control device, is packaged control module, detection control module, sealing
Control module and controller module, supply of material transportation control unit is equipped in the transport control module and packed and transported control is single
Member, the supply of material transportation control unit and packed and transported control unit respectively with supply of material conveyer belt and packed and transported band connection；
It is equipped in the packing control module and is packaged control unit, dedusting control unit and sorting control unit, the packing control
Unit processed is connect with packaging machinery hand, and the dedusting control unit is connect with dedusting mechanism, the sorting control unit and sorting
Device connects；
Appearance detection control unit, product space detection control unit, gap position detection are equipped in the detection control module
Control unit, the appearance detection control unit are connect with product appearance inspection device, the product space detection control unit
It is connect with product space detection device, the infrared detector and camera shooting mechanism are connect with gap position detection control unit；
It is equipped with disk drive control unit in the sealing control module, manipulator control unit, pushes control unit, the circle
Dish driving control unit is connect with driving mechanism, and first manipulator, the second manipulator are connect with manipulator control unit,
The pushing control unit is connect with press mechanism；
The transport control module is packaged control module, detection control module and sealing control module and controller module
Connection.
It is additionally provided in heretofore described control device and compares infrared detector and camera shooting mechanism testing number for analyzing
According to data analysis module, the data analysis module connect with controller module.
The first manipulator control unit and the second manipulator control list are equipped in heretofore described manipulator control unit
Member, the first manipulator control unit and the second manipulator control unit connect with the first manipulator and the second manipulator respectively
It connects.
The working method of heretofore described intelligent integral type packaging system, specific working method are as follows：
1）：When baling press works, the product packed will be needed to be transported to packing apparatus by conveyer belt of supplying first；
2）：During transport, when product passes through the Airshower chamber in dedusting mechanism, the nozzle that wind drenches in gas hole is constantly right
Product is cleared up, and during Airshower chamber works, the air output in air supply pipe is adjusted by volume adjusting apparatus；
3）：When its product passes through product appearance inspection device, product appearance inspection device is detected the appearance of product, and
Send the result of detection to control device, after control device receives data, data processing module in controller module into
Row analysis, according to analysis as a result, controller module will by sort control unit order sorter product is sorted, close
Lattice product are continued to move to packing apparatus direction, and defective work is then sorted to unqualified area；
4）：After certified products enter workbench, product space detection device is detected the position of product, and by the letter of detection
Breath sends control device to, and after control device receives information, the data processing unit in controller module will be to the position of product
It sets and is analyzed, and according to analysis as a result, to determine the track of packaging machinery hand operation；
5）：Controller module is grabbed product in the to-go box on workbench come order manipulator by being packaged control unit；
6）：When needing to carry out sealing, first adhesive tape is around on roller bearing, and it is for use that adhesive tape worn glue box；
7）：It is above-mentioned wear adhesive tape during, the carton of sealing will be needed to be sent to the work in adhesive sealing mechanism by packed and transported band
Make on platform；
8）：Then the sealing testing agency of frame top will be detected the gap position at the case lid place of joining on carton, and
By the data transmission of detection to control device, after the controller module in control device receives data, pass through data processing list
Member carries out analyzing processing to data, obtains gap position；
9）：After after the location determination of glue envelope, controller module will pass through the first manipulator in sealing control module on carton
The first manipulator of control unit order captures the head of adhesive tape, is pulled to one end close to the first manipulator, when adhesive tape is pulled
After enough surpluses, the second manipulator draws adhesive tape to the gap end far from first manipulator one end；
10）：When the adhesive tape pulled between the first manipulator and the second manipulator is more than the length in gap, controller module is by root
According to step 8）The gap position of middle determination is adjusted the position of press mechanism；
11）：After the position of press mechanism is adjusted, then adhesive tape is pressed by pushing control unit order press mechanism
It closes, that is, pushes control module order Telescopic suspension rod and be moved downward to above gap, adhesive tape and carton are pressed by pressing plate,
So far the gap glue envelope in a direction on carton is completed；
12）：Then disk is rotated by drive control module order driving mechanism, waits for disc rotary to suitable position
When, repeat step 7）To 11）The step of sealing is carried out to the gap of other direction, until had the gap sealing is completed, just
The item transfer of sealing can will be completed to subsequent processing.
Above-mentioned technical proposal can be seen that the present invention and have the advantages that：
1, heretofore described a kind of intelligent integral type packaging system, by pacifying packing apparatus and adhesive sealing mechanism respectively
It is attached on supply of material conveyer belt and packed and transported band, and the supply of material conveyer belt integrates with packed and transported band, product is filled by being packaged
After setting packing, sealing is directly carried out to its babinet by adhesive sealing mechanism, saves the handling time of product, while it being allowed entirely to set
It is standby to realize integration, it is damaged caused by reducing product jolting in the handling process, to allow it improving its working efficiency
Meanwhile its yields is also greatly improved, at the same time, the setting of testing agency greatly improves the essence of its packing and sealing
Accuracy, to further improve its production efficiency.
2, the setting of heretofore described dustless framework and dedusting mechanism, plays well the environment of entire packing apparatus
Improvement good protection effect also is played to equipment itself while ensureing product packaging quality.In the dedusting mechanism
By the setting of volume adjusting apparatus, air quantity can be adjusted according to different products, realize the effect of energy-saving and emission-reduction.
3, the setting of heretofore described adhesive sealing mechanism, adhesive tape are set on roller bearing, and adhesive tape is gripped by the first manipulator
One end is pulled to the slot ends close to itself one end, and the second manipulator grips adhesive tape and drawn along the negative direction of the first manipulator
It is dynamic, when surplus between the two is more than gap length, adhesive tape is pasted, solves packing case sealing well
Problem.
4, the setting of heretofore described product appearance inspection device allows it that can carry out a Preliminary detection to product,
It is energy-efficient to play to the occupancy of resource when avoiding defective products from being packaged, while also effectively defective products being avoided to be packaged
Effect, product space detection device can accurately position product, are extremely packaged transferred product by packaging machinery hand
It is packaged in box, equipment is allowed to realize integration, saved space, save human and material resources to allow it to better meet production
Demand.
5, the side of heretofore described rack be equipped with for prevent adhesive tape it is viscous glutinous wear glue box, described wear in glue box is equipped with
Gear shaft, the gear shaft top are equipped with box cover, and the box cover is oblique, wears the setting of glue box, effectively adhesive tape can be avoided to make
It is sticky with occurring in the process, or effectively can prevent adhesive tape from turning round, adhesive tape is pulled convenient for the first manipulator.
6, the rear that heretofore described supply of material conveyer belt is located at product appearance inspection device is equipped with qualification area and unqualified
Area, the packing apparatus is set to qualified area, and the infall in the qualified area and unqualified area is equipped with sorter, the sorter
It is connect with control device.The setting of sorter, allow its can to product carry out a science sorting, avoid because defective work into
Enter to be packaged station, resource is caused to occupy and be wasted.
7, it is additionally provided with press mechanism in heretofore described adhesive sealing mechanism, pressing plate, telescopic hoist are equipped in the press mechanism
Bar and position adjusting mechanism, the position adjusting mechanism are installed on frame top, and described Telescopic suspension rod one end is adjusted set on position
In mechanism, the pressing plate is installed on the bottom of Telescopic suspension rod.The setting of the press mechanism, presses between adhesive tape and babinet,
The sticky for improving adhesive tape and babinet, further increases its sealing effect.
Description of the drawings
Fig. 1 is the structural diagram of the present invention；
Fig. 2 is the partial enlarged view for wearing glue box in the present invention；
Fig. 3 is the structural schematic diagram of press mechanism in the present invention；
Fig. 4 is the structural schematic diagram of track.
Specific implementation mode
In the following with reference to the drawings and specific embodiments, the present invention is furture elucidated.
Embodiment
A kind of intelligent integral type packaging system described in the present embodiment, including：Conveyer belt 1, packing apparatus 2, sealing
Mechanism 3, testing agency 4 and control device 5, wherein being equipped with supply of material conveyer belt 11 and packed and transported band 12, institute in the conveyer belt 1
The end that packing apparatus 2 is set to supply of material conveyer belt 11 is stated, the adhesive sealing mechanism 3 is set on packed and transported band 12, and the supply of material
Conveyer belt 11 is set to the side of packed and transported band 12, is equipped with for product appearance and position in packing process in the testing agency 4
The packing testing agency 41 set and the sealing testing agency 42 for detecting sealing position, the conveyer belt 1, packing apparatus 2,
Adhesive sealing mechanism 3 and testing agency 4 connect with control device 5.
It is equipped in packing apparatus 2 described in the present embodiment and is packaged workbench 21, packing mechanism 22, dustless framework 23 and dedusting
Mechanism 24, the workbench 21 that is packaged are equipped with packaging machinery hand 221 in one end of Transport Desk 1, the packing mechanism 22,
The packaging machinery hand 221 is set to the side for being packaged workbench 21, and the dustless framework 23 is fixed on the rack of 1 both sides of conveyer belt
On, set on the inside of dustless framework 23, the dedusting mechanism 24 is set to the supply of material and transports workbench 21, the packing mechanism 22 of being packaged
On band 11.
Airshower chamber 241 and volume adjusting apparatus 242, the Transport Desk 21 are equipped in dedusting mechanism 24 described in the present embodiment
It is through in Airshower chamber 241, and is equipped with wind leaching gas hole 2411, air supply pipe 2412 and gas supply mechanism 2413 in the Airshower chamber 241,
The wind leaching gas hole 2411 is connect by air supply pipe 2412 with gas supply mechanism 2413, and the gas supply mechanism 2413 is adjusted with air quantity
Device 242 connects.
Rack 31, workbench 32, the first manipulator 33, the second manipulator are equipped in adhesive sealing mechanism 3 described in the present embodiment
34 and roller bearing 35, the rack 31 is set to one end of transmission belt 1, and the workbench 32 is set in rack 31, first machinery
Hand 33 is fixed on 31 side of rack, and second manipulator 34 and roller bearing 35 are fixed on and 33 opposite side rack 31 of manipulator
On, the testing agency 3 be set to rack 31 top, first manipulator 33, the second manipulator 34 and roller bearing 35 with control
Device 5 processed connects, and the roller bearing 35 is equipped with protective case, the surface concave-convex surface of the protective case.
Workbench 32 described in the present embodiment is equipped with disk, and the drive for driving disc rotary is equipped with below the disk
Motivation structure, the driving mechanism are connect with control device 5.
It is packaged described in the present embodiment in testing agency 41 and is equipped with product appearance inspection device 411 and product space detection dress
412 are set, the product appearance inspection device 411 is set to the inlet of packing apparatus 2, and the product space detection device 412 is pacified
Top loaded on packing apparatus 2 is equipped with infrared detector 421 and camera shooting mechanism 422 in the sealing testing agency 42, described
Infrared detector 421 and camera shooting mechanism 422 are set to the top of rack 31, and the product appearance inspection device 411, product
Position detecting device 412 and infrared detector 421 and camera shooting mechanism 422 are connect with control device 5.
The side of rack 31 described in the present embodiment be equipped with for prevent adhesive tape it is viscous glutinous wear glue box 6, it is described to wear in glue box 6
Equipped with gear shaft 61,61 top of the gear shaft is equipped with box cover 62, and the box cover 62 is oblique.
The rear that conveyer belt 11 of supplying described in the present embodiment is located at product appearance inspection device 411 is equipped with qualification area and not
Qualified area, the packing apparatus 2 is set to qualified area, and the infall in the qualified area and unqualified area is equipped with sorter 7, described
Sorter 7 is connect with control device 5.
It is additionally provided with press mechanism 36 in adhesive sealing mechanism 3 described in the present embodiment, pressing plate is equipped in the press mechanism 36
361, Telescopic suspension rod 362 and position adjusting mechanism 363, the position adjusting mechanism 363 is installed on 31 top of rack, described flexible
362 one end of sunpender is set on position adjusting mechanism 363, and the pressing plate 361 is installed on the bottom of Telescopic suspension rod 362.
It is equipped with track in position adjusting mechanism 363 described in the present embodiment, cross track and longitudinal direction are equipped in the track
Track, the cross track and long rails are arranged in a crossed manner, and the Telescopic suspension rod 362 is close to one end of position adjusting mechanism 363
Equipped with sliding block 364, the sliding block 364 is set in track.
In control device 5 described in the present embodiment be equipped with transport control module, be packaged control module, detection control module,
Sealing control module and controller module are equipped with supply of material transportation control unit and packed and transported control in the transport control module
Unit, the supply of material transportation control unit and packed and transported control unit connect with supply of material conveyer belt 11 and packed and transported band 12 respectively
It connects；
It is equipped in the packing control module and is packaged control unit, dedusting control unit and sorting control unit, the packing control
Unit processed is connect with packaging machinery hand 221, and the dedusting control unit is connect with dedusting mechanism 24, the sorting control unit with
Sorter 7 connects；
Appearance detection control unit, product space detection control unit, gap position detection are equipped in the detection control module
Control unit, the appearance detection control unit are connect with product appearance inspection device 411, and the product space detection control is single
Member is connect with product space detection device 412, and the infrared detector 421 and camera shooting mechanism 422 are controlled with gap position detection
Unit connection processed；
It is equipped with disk drive control unit in the sealing control module, manipulator control unit, pushes control unit, the circle
Dish driving control unit is connect with driving mechanism, first manipulator 33, the second manipulator 34 with manipulator control unit
Connection, the pushing control unit are connect with press mechanism 6；
The transport control module is packaged control module, detection control module and sealing control module and controller module
Connection.
It is additionally provided in control device described in the present embodiment and compares infrared detector 421 and camera shooting mechanism for analyzing
The data analysis module of 422 detection datas, the data analysis module are connect with controller module.
The first manipulator control unit and the second manipulator control are equipped in manipulator control unit described in the present embodiment
Unit, the first manipulator control unit and the second manipulator control unit respectively with the first manipulator 33 and the second manipulator
34 connections.
The working method of intelligent integral type packaging system described in the present embodiment, specific working method are as follows：
1）：When baling press works, the product packed will be needed to be transported to packing apparatus 2 by conveyer belt 11 of supplying first；
2）：During transport, when product passes through the Airshower chamber 241 in dedusting mechanism 24, wind drenches the spray in gas hole 2411
Mouth constantly clears up product, during Airshower chamber 241 works, by volume adjusting apparatus 242 to air supply pipe 242
Interior air output is adjusted；
3）：When its product passes through product appearance inspection device 411, product appearance inspection device 411 carries out the appearance of product
Detection, and send the result of detection to control device 5, after control device 5 receives data, at the data in controller module
Reason module analyzed, according to analysis as a result, controller module will by sort control unit order sorter 7 to product into
Row sorting, certified products are continued to move to 2 direction of packing apparatus, and defective work is then sorted to unqualified area；
4）：After certified products, which enter, is packaged workbench 21, product space detection device 412 is detected the position of product, and
Send the information of detection to control device 5, after control device 5 receives information, the data processing unit in controller module
The position of product will be analyzed, and according to analysis as a result, to determine the track of the operation of packaging machinery hand 221；
5）：Controller module is grabbed product on packing workbench 21 come order manipulator 221 by being packaged control unit
In to-go box；
6）：When needing to carry out sealing, first adhesive tape is around on roller bearing 35, and adhesive tape is worn into glue box 6 for use；
7）：It is above-mentioned wear adhesive tape during, the carton of sealing will be needed to be sent in adhesive sealing mechanism 3 by packed and transported band 12
On workbench 32；
8）：Then the sealing testing agency 42 at 31 top of rack will examine the gap position at the case lid place of joining on carton
It surveys, and by the data transmission of detection to control device 5, after the controller module in control device 5 receives data, passes through data
Processing unit carries out analyzing processing to data, obtains gap position；
9）：After after the location determination of glue envelope, controller module will pass through the first manipulator in sealing control module on carton
The first manipulator of control unit order 33 captures the head of adhesive tape, is pulled to one end close to the first manipulator 33, when adhesive tape quilt
After pulling enough surpluses, the second manipulator 34 draws adhesive tape to the gap end far from 33 one end of the first manipulator；
10）：When the adhesive tape pulled between the first manipulator 33 and the second manipulator 34 is more than the length in gap, controller module
By according to the gap position determined in step 8, the position of press mechanism 36 is adjusted；
11）：After the position of press mechanism 36 is adjusted, then by push control unit order press mechanism 36 to adhesive tape into
Row pressing pushes control module order Telescopic suspension rod 362 and is moved downward to above gap, by pressing plate 361 to adhesive tape and paper
Case is pressed, and the gap glue envelope in a direction on carton is so far completed；
12）：Then disk is rotated by drive control module order driving mechanism, waits for disc rotary to suitable position
When, it repeats step 7 and sealing is carried out to the gap of other direction to the step of 11, until had the gap sealing is completed, it can
The item transfer of sealing will be completed to subsequent processing.
The above is only a preferred embodiment of the present invention, it is noted that for the ordinary skill people of the art
For member, without departing from the principle of the present invention, several improvement can also be made, these improvement also should be regarded as the present invention's
Protection domain.
Claims (10)
1. a kind of intelligence integral type packaging system, it is characterised in that：Including：Conveyer belt（1）, packing apparatus（2）, adhesive sealing mechanism
（3）, testing agency（4）And control device（5）, wherein the conveyer belt（1）In be equipped with the supply of material conveyer belt（11）And packed and transported
Band（12）, the packing apparatus（2）Set on supply of material conveyer belt（11）End, the adhesive sealing mechanism（3）Set on packed and transported band
（12）On, and the supply of material conveyer belt（11）Set on packed and transported band（12）Side, the testing agency（4）In be equipped be used for
The packing testing agency of product appearance and position in packing process（41）And the sealing testing agency for detecting sealing position
（42）, the conveyer belt（1）, packing apparatus（2）, adhesive sealing mechanism（3）And testing agency（4）And control device（5）Connection.
2. intelligence integral type packaging system according to claim 1, it is characterised in that：The packing apparatus（2）In set
There is packing workbench（21）, packing mechanism（22）, dustless framework（23）And dedusting mechanism（24）, the packing workbench（21）
Set on Transport Desk（1）One end, the packing mechanism（22）In be equipped with packaging machinery hand（221）, the packaging machinery hand（221）
Set on packing workbench（21）Side, the dustless framework（23）It is fixed on conveyer belt（1）In the rack of both sides, the packing
Workbench（21）, packing mechanism（22）Set on dustless framework（23）Inside, the dedusting mechanism（24）Set on supply of material conveyer belt
（11）On.
3. intelligence integral type packaging system according to claim 2, it is characterised in that：The dedusting mechanism（24）In set
There is Airshower chamber（241）And volume adjusting apparatus（242）, the Transport Desk（21）It is through at Airshower chamber（241）In, and the Airshower chamber
（241）It is equipped with wind and drenches gas hole（2411）, air supply pipe（2412）And gas supply mechanism（2413）, the wind leaching gas hole（2411）
Pass through air supply pipe（2412）With gas supply mechanism（2413）Connection, the gas supply mechanism（2413）With volume adjusting apparatus（242）Even
It connects.
4. intelligence integral type packaging system according to claim 1, it is characterised in that：The adhesive sealing mechanism（3）In set
Organic frame（31）, workbench（32）, the first manipulator（33）, the second manipulator（34）And roller bearing（35）, the rack（31）If
In transmission belt（1）One end, the workbench（32）Set on rack（31）On, first manipulator（33）It is fixed on rack
（31）On side, second manipulator（34）And roller bearing（35）It is fixed on and manipulator（33）Opposite side rack（31）On,
The testing agency（3）Set on rack（31）Top, first manipulator（33）, the second manipulator（34）And roller bearing（35）
And control device（5）Connection.
5. intelligence integral type packaging system according to claim 1, it is characterised in that：The packing testing agency（41）
In be equipped with product appearance inspection device（411）With product space detection device（412）, the product appearance inspection device（411）
Set on packing apparatus（2）Inlet, the product space detection device（412）It is installed on packing apparatus（2）Top, it is described
Sealing testing agency（42）In be equipped with infrared detector（421）With camera shooting mechanism（422）, the infrared detector（421）
With camera shooting mechanism（422）It is set to rack（31）Top, and the product appearance inspection device（411）, product space detection
Device（412）And infrared detector（421）With camera shooting mechanism（422）And control device（4）Connection.
6. intelligence integral type packaging system according to claim 4, it is characterised in that：The rack（31）Side set
It is useful for preventing adhesive tape is viscous glutinous to wear glue box（6）, described to wear glue box（6）In be equipped with gear shaft（61）, the gear shaft（61）Top is set
There is box cover（62）, the box cover（62）Obliquely.
7. intelligence integral type packaging system according to claim 4, it is characterised in that：The supply of material conveyer belt（11）Position
In product appearance inspection device（411）Rear be equipped with qualified area and unqualified area, the packing apparatus（2）Set on qualified area,
And the infall in the qualified area and unqualified area is equipped with sorter（7）, the sorter（7）With control device（5）Connection.
8. intelligence integral type packaging system according to claim 1, it is characterised in that：The adhesive sealing mechanism（3）In also
Equipped with press mechanism（36）, the press mechanism（36）In be equipped with pressing plate（361）, Telescopic suspension rod（362）And position adjusting mechanism
（363）, the position adjusting mechanism（363）It is installed on rack（31）Top, the Telescopic suspension rod（362）One end is set to position tune
Save mechanism（363）On, the pressing plate（361）It is installed on Telescopic suspension rod（362）Bottom.
9. the intelligent integral type packaging system according to claim, it is characterised in that：The position adjusting mechanism（363）
In be equipped with track, cross track and long rails are equipped in the track, the cross track and long rails are arranged in a crossed manner, institute
State Telescopic suspension rod（362）Close to position adjusting mechanism（363）One end be equipped with sliding block（364）, the sliding block（364）Set on track
In.
10. according to the working method of claim 1 to 9 any one of them intelligence integral type packaging system, it is characterised in that：
Specific working method is as follows：
1）：When baling press works, pass through conveyer belt of supplying first（11）The product packed will be needed to packing apparatus（2）Fortune
It is defeated；
2）：During transport, product passes through dedusting mechanism（24）In Airshower chamber（241）When, wind drenches gas hole（2411）
In nozzle constantly product is cleared up, in Airshower chamber（241）During work, pass through volume adjusting apparatus（242）
To air supply pipe（242）Interior air output is adjusted；
3）：When its product passes through product appearance inspection device（411）When, product appearance inspection device（411）To the appearance of product
It is detected, and sends the result of detection to control device（5）, control device（5）After receiving data, in controller module
Data processing module analyzed, according to analysis as a result, controller module will pass through sort control unit order sorter
（7）Product is sorted, certified products are to packing apparatus（2）Direction continues to move to, and defective work is then sorted to unqualified area；
4）：When certified products enter packing workbench（21）Afterwards, product space detection device（412）The position of product is examined
It surveys, and sends the information of detection to control device（5）, control device（5）After receiving information, the data in controller module
Processing unit will analyze the position of product, and according to analysis as a result, to determine packaging machinery hand（221）The rail of operation
Mark；
5）：Controller module is by being packaged control unit come order manipulator（221）Product is grabbed into packing workbench（21）
On to-go box in；
6）：When needing to carry out sealing, adhesive tape is first around in roller bearing（35）On, and adhesive tape is worn into glue box（6）For use；
7）：It is above-mentioned wear adhesive tape during, pass through packed and transported band（12）The carton of sealing will be needed to be sent to adhesive sealing mechanism（3）
In workbench（32）On；
8）：Then rack（31）The sealing testing agency at top（42）By the gap position progress at the place that joins to the case lid on carton
Detection, and by the data transmission of detection to control device（5）, control device（5）In controller module receive data after, lead to
It crosses data processing unit and analyzing processing is carried out to data, obtain gap position；
9）：After after the location determination of glue envelope, controller module will pass through the first manipulator in sealing control module on carton
The first manipulator of control unit order（33）The head for capturing adhesive tape, to close to the first manipulator（33）One end pull, work as glue
After band is pulled enough surpluses, the second manipulator（34）By adhesive tape to far from the first manipulator（33）The gap end of one end
It draws；
10）：Wait for the first manipulator（33）With the second manipulator（34）Between the adhesive tape that pulls when being more than the length in gap, controller
Module will be according to step 8）The gap position of middle determination, to press mechanism（36）Position be adjusted；
11）：Wait for press mechanism（36）Position adjust after, then pass through push control unit order press mechanism（36）To glue
Band is pressed, that is, pushes control module order Telescopic suspension rod（362）It is moved downward to above gap, passes through pressing plate（361）It is right
Adhesive tape and carton are pressed, and the gap glue envelope in a direction on carton is so far completed；
12）：Then disk is rotated by drive control module order driving mechanism, waits for disc rotary to suitable position
When, repeat step 7）To 11）The step of sealing is carried out to the gap of other direction, until had the gap sealing is completed, just
The item transfer of sealing can will be completed to subsequent processing.
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| CN201810289023.7A CN108528812B (en) | 2018-03-30 | 2018-03-30 | Intelligent integrated packaging system and working method thereof |
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