CN108528812B - Intelligent integrated packaging system and working method thereof - Google Patents
Intelligent integrated packaging system and working method thereof Download PDFInfo
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- CN108528812B CN108528812B CN201810289023.7A CN201810289023A CN108528812B CN 108528812 B CN108528812 B CN 108528812B CN 201810289023 A CN201810289023 A CN 201810289023A CN 108528812 B CN108528812 B CN 108528812B
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- conveying belt
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B35/00—Supplying, feeding, arranging or orientating articles to be packaged
- B65B35/10—Feeding, e.g. conveying, single articles
- B65B35/16—Feeding, e.g. conveying, single articles by grippers
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B57/00—Automatic control, checking, warning, or safety devices
Abstract
The invention discloses an intelligent integrated packaging system which comprises a conveying belt, a packaging device, a glue sealing mechanism, a detection mechanism and a control device, wherein the conveying belt is internally provided with a material supply conveying belt and a packaging conveying belt, the packaging device is arranged at the end part of the material supply conveying belt, the glue sealing mechanism is arranged on the packaging conveying belt, the material supply conveying belt is arranged at one side of the packaging conveying belt, the detection mechanism is internally provided with a packaging detection mechanism and a glue sealing detection mechanism, and the conveying belt, the packaging device, the glue sealing mechanism and the detection mechanism are all connected with the control device. According to the invention, the packing device and the glue sealing mechanism are respectively arranged on the material supply conveyer belt and the packaging conveyer belt, the material supply conveyer belt and the packaging conveyer belt are connected with the rail, and after the product is packed by the packing device, the box body is directly sealed by the glue sealing mechanism, so that the carrying time of the product is saved, the whole equipment is integrated, the working efficiency is improved, and the precision of packing and sealing is greatly improved due to the arrangement of the detection mechanism.
Description
Technical Field
The invention belongs to the field of production and manufacturing, and particularly relates to an intelligent integrated packaging system and a working method thereof.
Background
With the rapid development of social economy, no matter people's work or life has realized modernization and intellectuality gradually, all trades are as follows, to the production technology field, after the product is accomplished and is processed, it all needs to pack the product mostly, however present a great deal of enterprise's product packing adopts artifical manual packaging, manual operation has certain uncontrollable nature, the standard that different people correspond a certain specific thing is different, and the people have intermittent type nature, its work efficiency receives the influence of human a great deal of factor, its work efficiency is unable assurance, wait for the factor and lead to its packing inefficiency, seriously influence the shipment progress of enterprise.
Meanwhile, the product is necessarily sealed in the packaging process, particularly when a box body is used for packaging, the box body needs to be sealed through an adhesive tape, however, when a gap of the box body is sealed, the adhesive tape is easy to stick, a great deal of inconvenience is caused to sealing, meanwhile, sealing adhesive is a large project, most of the existing sealing adhesive equipment is independent, a specially-assigned person is required to operate the sealing adhesive equipment, the occupied space of the sealing adhesive equipment is large, and the cost of an enterprise is increased.
Disclosure of Invention
The purpose of the invention is as follows: in order to overcome the defects, the invention aims to provide an intelligent integrated packaging system which is simple in structure, reasonable in design, easy to produce, high in automation degree, capable of reducing the amount of manual labor and improving the working efficiency.
The technical scheme is as follows: in order to achieve the purpose, the invention provides an intelligent integrated packaging system which comprises a conveying belt, a packaging device, a glue sealing mechanism, a detection mechanism and a control device, wherein the conveying belt is internally provided with a material supply conveying belt and a packaging conveying belt, the packaging device is arranged at the end part of the material supply conveying belt, the glue sealing mechanism is arranged on the packaging conveying belt, the material supply conveying belt is arranged on one side of the packaging conveying belt, the detection mechanism is internally provided with the packaging detection mechanism for detecting the appearance and the position of a product in the packaging process and the glue sealing detection mechanism for detecting the position of glue sealing, and the conveying belt, the packaging device, the glue sealing mechanism and the detection mechanism are all connected with the control device.
According to the intelligent integrated packaging system, the packaging device and the glue sealing mechanism are respectively arranged on the material supply conveying belt and the packaging conveying belt, the material supply conveying belt and the packaging conveying belt are connected with rails, and after products are packaged by the packaging device, the box body is directly sealed by the glue sealing mechanism, so that the carrying time of the products is saved, the whole equipment is integrated, the damage caused by bumping of the products in the carrying process is reduced, the working efficiency of the products is improved, the yield of the products is greatly improved, meanwhile, the accuracy of packaging and glue sealing of the products is greatly improved due to the arrangement of the detection mechanism, and the production efficiency of the products is further improved.
The packaging device is characterized in that a packaging workbench, a packaging mechanism, a dust-free frame body and a dust removing mechanism are arranged in the packaging device, the packaging workbench is arranged at one end of a conveying belt, a packaging mechanical arm is arranged in the packaging mechanism and arranged on the side face of the packaging workbench, the dust-free frame body is fixed on a rack on two sides of the conveying belt, the packaging workbench and the packaging mechanism are arranged in the dust-free frame body, and the dust removing mechanism is arranged on a material supply conveying belt. The setting of dustless framework and dust removal mechanism has played good improvement to whole packing apparatus's environment, when guaranteeing product packaging quality, also plays fine safeguard effect to equipment self.
The dust removal mechanism is internally provided with an air shower and an air quantity adjusting device, the conveying belt penetrates through the air shower, an air shower blowing hole, an air supply pipe and an air supply mechanism are arranged in the air shower, the air shower blowing hole is connected with the air supply mechanism through the air supply pipe, and the air supply mechanism is connected with the air quantity adjusting device. The dust removal mechanism is provided with the air volume adjusting device, so that the air volume can be adjusted according to different products, and the effects of energy conservation and emission reduction are achieved.
The glue sealing mechanism is internally provided with a rack, a workbench, a first manipulator, a second manipulator and a roller, the rack is arranged at one end of a conveying belt, the workbench is arranged on the rack, the first manipulator is fixed on one side of the rack, the second manipulator and the roller are fixed on the rack on the side opposite to the manipulator, the detection mechanism is arranged at the top of the rack, and the first manipulator, the second manipulator and the roller are all connected with a control device. Seal setting of gluing mechanism, on the roller bearing was located to the sticky tape, the one end of getting the sticky tape through first manipulator clamp was to the gap tip pulling that is close to self one end, and the second manipulator clamp is got the sticky tape and is pulled along the opposite direction of first manipulator, when the surplus between the two is greater than gap length, paste the sticky tape can, fine solution the packing box and sealed a difficult problem of gluing.
The roller is provided with the protective sleeve, and the surface of the protective sleeve is concave-convex.
According to the invention, the workbench is provided with the disc, a driving mechanism for driving the disc to rotate is arranged below the disc, and the driving mechanism is connected with the control device. Due to the arrangement of the disc, the sealing operation of the gaps in different directions is facilitated.
The packaging detection mechanism is internally provided with a product appearance detection device and a product position detection device, the product appearance detection device is arranged at an inlet of the packaging device, the product position detection device is arranged at the upper part of the packaging device, an infrared detector and a camera shooting mechanism are arranged in the sealing glue detection mechanism, the infrared detector and the camera shooting mechanism are arranged at the top of the rack, and the product appearance detection device, the product position detection device, the infrared detector and the camera shooting mechanism are all connected with the control device. Product appearance detection device's setting lets it carry out a preliminary detection to the product, avoids the defective products to be packed, also the effectual occupation to the resource of avoiding the defective products when packing simultaneously to energy-conserving effect has been played, product position detection device can carry out accurate location to the product, transfer the product to packing in the box through packing manipulator and encapsulate, let equipment realize the integration, save space, use manpower sparingly, thereby material resources let its better demand that satisfies production.
According to the invention, the side surface of the rack is provided with the adhesive tape penetrating box for preventing the adhesive tape from being adhered, the adhesive tape penetrating box is internally provided with the blocking shaft, the box cover is arranged above the blocking shaft and is inclined, the adhesive tape can be effectively prevented from being adhered in the use process of the adhesive tape or the adhesive tape can be effectively prevented from rotating, and the first mechanical arm can conveniently pull the adhesive tape.
The goods supply and transport belt is provided with a qualified area and an unqualified area which are positioned at the rear part of the product appearance detection device, the packing device is arranged in the qualified area, a sorter is arranged at the intersection of the qualified area and the unqualified area, and the sorter is connected with the control device. Due to the arrangement of the sorter, the product can be scientifically sorted, and occupation and waste of resources caused by unqualified products entering a packaging station are avoided.
The glue sealing mechanism is also internally provided with a pressing mechanism, the pressing mechanism is internally provided with a pressing plate, a telescopic suspender and a position adjusting mechanism, the position adjusting mechanism is arranged at the top of the frame, one end of the telescopic suspender is arranged on the position adjusting mechanism, and the pressing plate is arranged at the bottom of the telescopic suspender. The pressing mechanism is arranged to press the adhesive tape and the box body, so that the adhesion of the adhesive tape and the box body is improved, and the adhesive sealing effect of the adhesive tape and the box body is further improved.
The position adjusting mechanism is internally provided with a track, the track is internally provided with a transverse track and a longitudinal track, the transverse track and the longitudinal track are arranged in a crossed mode, one end, close to the position adjusting mechanism, of the telescopic suspender is provided with a sliding block, the sliding block is arranged in the track, the position adjusting mechanism is arranged to meet the actual production requirement, the position of the telescopic suspender is adjusted, and the pressing plate is arranged on the telescopic suspender, so that the position of the pressing plate is adjusted when the telescopic suspender is moved, and the production requirement is better met.
The control device is internally provided with a transportation control module, a packing control module, a detection control module, a sealing glue control module and a controller module, wherein the transportation control module is internally provided with a material supply transportation control unit and a packing transportation control unit which are respectively connected with a material supply transportation belt and a packing transportation belt;
the packaging control module is internally provided with a packaging control unit, a dust removal control unit and a sorting control unit, the packaging control unit is connected with the packaging manipulator, the dust removal control unit is connected with the dust removal mechanism, and the sorting control unit is connected with the sorter;
the detection control module is internally provided with an appearance detection control unit, a product position detection control unit and a gap position detection control unit, the appearance detection control unit is connected with a product appearance detection device, the product position detection control unit is connected with the product position detection device, and the infrared detector and the camera mechanism are connected with the gap position detection control unit;
the glue sealing control module is internally provided with a disc driving control unit, a manipulator control unit and a pressing control unit, the disc driving control unit is connected with the driving mechanism, the first manipulator and the second manipulator are both connected with the manipulator control unit, and the pressing control unit is connected with the pressing mechanism;
the transportation control module, the packaging control module, the detection control module and the sealing glue control module are all connected with the controller module.
The control device is also provided with a data analysis module for analyzing and comparing the detection data of the infrared detector and the camera shooting mechanism, and the data analysis module is connected with the controller module.
According to the invention, a first manipulator control unit and a second manipulator control unit are arranged in the manipulator control unit, and the first manipulator control unit and the second manipulator control unit are respectively connected with a first manipulator and a second manipulator.
The working method of the intelligent integrated packaging system provided by the invention comprises the following specific working methods:
1): when the packing machine works, firstly, products to be packed are transported to the packing device through a material supply transport belt;
2): in the transportation process, when the product passes through an air shower in the dust removal mechanism, nozzles in air shower blowing holes continuously clean the product, and in the working process of the air shower, the air output in an air supply pipe is adjusted through an air output adjusting device;
3): when the product passes through the product appearance detection device, the product appearance detection device detects the appearance of the product and transmits the detection result to the control device, after the control device receives the data, the data processing module in the controller module analyzes the data, and according to the analysis result, the controller module orders the sorter to sort the product through the sorting control unit, the qualified product continues to move towards the packing device, and the unqualified product is sorted to the unqualified area;
4): after the qualified products enter the workbench, the product position detection device detects the positions of the products and transmits the detected information to the control device, and after the control device receives the information, the data processing unit in the controller module analyzes the positions of the products and determines the running track of the packing manipulator according to the analysis result;
5): the controller module commands the mechanical arm to grab the product into a packing box on the workbench through the packing control unit;
6): when the glue needs to be sealed, firstly winding the adhesive tape on the rolling shaft, and penetrating the adhesive tape through the glue penetrating box for standby;
7): in the process of threading the adhesive tape, the paper box needing to be sealed is conveyed to a workbench in the adhesive sealing mechanism by a packaging conveyer belt;
8): then a glue sealing detection mechanism at the top of the rack detects the position of a gap at the joint of the box covers on the carton and transmits the detected data to the control device, and a controller module in the control device analyzes and processes the data through a data processing unit after receiving the data to obtain the position of the gap;
9): after the position of a carton to be sealed by glue is determined, the controller module commands the first manipulator to grab the head of the adhesive tape through a first manipulator control unit in the glue sealing control module, the adhesive tape is pulled to one end close to the first manipulator, and when the adhesive tape is pulled by enough margin, the second manipulator pulls the adhesive tape to the tail end of a gap at one end far away from the first manipulator;
10): when the length of the adhesive tape pulled between the first manipulator and the second manipulator is larger than that of the gap, the controller module adjusts the position of the pressing mechanism according to the gap position determined in the step 8);
11): after the position of the pressing mechanism is adjusted, the pressing control unit commands the pressing mechanism to press the adhesive tape, namely the pressing control module commands the telescopic suspender to move downwards to the position above the gap, and presses the adhesive tape and the carton through the pressing plate, so that the gap sealing in one direction on the carton is completed;
12): and then, commanding the driving mechanism to rotate the disc through the driving control module, repeating the steps from 7) to 11) to seal the gap in the other direction when the disc rotates to a proper position until sealing of all the gaps is finished, and transferring the object subjected to sealing to the next procedure.
The technical scheme shows that the invention has the following beneficial effects:
1. according to the intelligent integrated packaging system, the packaging device and the glue sealing mechanism are respectively arranged on the material supply conveying belt and the packaging conveying belt, the material supply conveying belt and the packaging conveying belt are connected with rails, and after products are packaged by the packaging device, the box body is directly sealed by the glue sealing mechanism, so that the carrying time of the products is saved, the whole equipment is integrated, the damage caused by bumping of the products in the carrying process is reduced, the working efficiency of the products is improved, the yield of the products is greatly improved, meanwhile, the accuracy of packaging and glue sealing of the products is greatly improved due to the arrangement of the detection mechanism, and the production efficiency of the products is further improved.
2. The arrangement of the dust-free frame body and the dust removal mechanism in the invention has the advantages of well improving the environment of the whole packaging device, ensuring the product packaging quality and simultaneously having good protection effect on the equipment. The dust removal mechanism is provided with the air volume adjusting device, so that the air volume can be adjusted according to different products, and the effects of energy conservation and emission reduction are achieved.
3. According to the glue sealing mechanism, the adhesive tape is arranged on the rolling shaft, one end of the adhesive tape is clamped by the first manipulator and pulled towards the end part of the gap close to one end of the adhesive tape, the adhesive tape is clamped by the second manipulator and pulled along the opposite direction of the first manipulator, and when the allowance between the two is larger than the length of the gap, the adhesive tape can be pasted, so that the problem of glue sealing of the packaging box is well solved.
4. According to the invention, the product appearance detection device can be used for carrying out primary detection on the product, so that the defective product is prevented from being packaged, and meanwhile, the resource occupation during packaging of the defective product is effectively avoided, so that the energy-saving effect is achieved.
5. According to the invention, the side surface of the rack is provided with the adhesive tape penetrating box for preventing the adhesive tape from being adhered, the adhesive tape penetrating box is internally provided with the blocking shaft, the box cover is arranged above the blocking shaft and is inclined, the adhesive tape can be effectively prevented from being adhered in the use process of the adhesive tape or the adhesive tape can be effectively prevented from rotating, and the first mechanical arm can conveniently pull the adhesive tape.
6. The goods supply and transport belt is provided with a qualified area and an unqualified area which are positioned at the rear part of the product appearance detection device, the packing device is arranged in the qualified area, a sorter is arranged at the intersection of the qualified area and the unqualified area, and the sorter is connected with the control device. Due to the arrangement of the sorter, the product can be scientifically sorted, and occupation and waste of resources caused by unqualified products entering a packaging station are avoided.
7. The glue sealing mechanism is also internally provided with a pressing mechanism, the pressing mechanism is internally provided with a pressing plate, a telescopic suspender and a position adjusting mechanism, the position adjusting mechanism is arranged at the top of the frame, one end of the telescopic suspender is arranged on the position adjusting mechanism, and the pressing plate is arranged at the bottom of the telescopic suspender. The pressing mechanism is arranged to press the adhesive tape and the box body, so that the adhesion of the adhesive tape and the box body is improved, and the adhesive sealing effect of the adhesive tape and the box body is further improved.
Drawings
FIG. 1 is a schematic structural view of the present invention;
FIG. 2 is a partially enlarged view of the cartridge of the present invention;
FIG. 3 is a schematic structural view of a pressing mechanism according to the present invention;
fig. 4 is a schematic structural diagram of a track.
Detailed Description
The invention is further elucidated with reference to the drawings and the embodiments.
Examples
An intelligent integrated packaging system described in this embodiment includes: conveyer belt 1, packing apparatus 2, glue sealing mechanism 3, detection mechanism 4 and controlling means 5, wherein be equipped with supply conveyer belt 11 and packing conveyer belt 12 in the conveyer belt 1, packing apparatus 2 locates the tip of supply conveyer belt 11, glue sealing mechanism 3 locates on packing conveyer belt 12, just one side of packing conveyer belt 12 is located to supply conveyer belt 11, be equipped with the packing detection mechanism 41 that is arranged in packing in-process product appearance and position and be used for detecting the gluey detection mechanism 42 that glues the position, conveyer belt 1, packing apparatus 2, glue sealing mechanism 3 and detection mechanism 4 all are connected with controlling means 5.
In this embodiment be equipped with packing workstation 21, package mechanism 22, dustless framework 23 and dust removal mechanism 24 among the packing apparatus 2, packing workstation 21 locate the one end of transportation area 1, be equipped with packing manipulator 221 among the packing mechanism 22, the side of packing workstation 21 is located to packing manipulator 221, dustless framework 23 is fixed in the frame of transportation area 1 both sides, the inside of dustless framework 23 is located to packing workstation 21, package mechanism 22, dust removal mechanism 24 locates on supply transportation area 11.
In this embodiment, an air shower 241 and an air volume adjusting device 242 are disposed in the dust removing mechanism 24, the conveyer belt 1 penetrates through the air shower 241, an air shower blowing hole 2411, an air supply pipe 2412 and an air supply mechanism 2413 are disposed in the air shower 241, the air shower blowing hole 2411 is connected with the air supply mechanism 2413 through the air supply pipe 2412, and the air supply mechanism 2413 is connected with the air volume adjusting device 242.
In this embodiment seal and be equipped with frame 31, workstation 32, first manipulator 33, second manipulator 34 and roller bearing 35 in the gluey mechanism 3, the one end of transportation area 1 is located to frame 31, the workstation 32 is located on frame 31, first manipulator 33 is fixed in on frame 31 one side, second manipulator 34 and roller bearing 35 are fixed in with the relative one side frame 31 of manipulator 33 on, the top of frame 31 is located to detection mechanism 4, first manipulator 33, second manipulator 34 and roller bearing 35 all are connected with controlling means 5, be equipped with the protective sheath on the roller bearing 35, the surface of protective sheath is unsmooth.
In this embodiment, a disk is disposed on the worktable 32, a driving mechanism for driving the disk to rotate is disposed below the disk, and the driving mechanism is connected with the control device 5.
In this embodiment, a product appearance detection device 411 and a product position detection device 412 are arranged in the packaging detection mechanism 41, the product appearance detection device 411 is arranged at an inlet of the packaging device 2, the product position detection device 412 is arranged at the upper part of the packaging device 2, an infrared detector 421 and a camera 422 are arranged in the adhesive sealing detection mechanism 42, the infrared detector 421 and the camera 422 are arranged at the top of the rack 31, and the product appearance detection device 411, the product position detection device 412, the infrared detector 421 and the camera 422 are connected with the control device 5.
In this embodiment the side of frame 31 is equipped with and is used for preventing that the sticky tape from gluing wears gluey box 6, it keeps off axle 61 to wear to be equipped with in gluey box 6, keep off the axle 61 top and be equipped with lid 62, lid 62 is the slope form.
In this embodiment, the supply conveyor belt 11 is provided with a qualified area and an unqualified area behind the product appearance detection device 411, the packing device 2 is provided in the qualified area, a sorter 7 is provided at the intersection of the qualified area and the unqualified area, and the sorter 7 is connected with the control device 5.
In this embodiment, the glue sealing mechanism 3 is further provided with a pressing mechanism 36, the pressing mechanism 36 is provided with a pressing plate 361, a telescopic boom 362 and a position adjusting mechanism 363, the position adjusting mechanism 363 is installed at the top of the frame 31, one end of the telescopic boom 362 is installed on the position adjusting mechanism 363, and the pressing plate 361 is installed at the bottom of the telescopic boom 362.
In this embodiment, the position adjustment mechanism 363 is provided with a rail, the rail is provided with a transverse rail and a longitudinal rail, the transverse rail and the longitudinal rail are arranged in a crossing manner, one end of the telescopic boom 362 close to the position adjustment mechanism 363 is provided with a slider 364, and the slider 364 is arranged in the rail.
In this embodiment, the control device 5 is provided with a transportation control module, a packing control module, a detection control module, a sealing control module and a controller module, wherein the transportation control module is provided with a material supplying and transporting control unit and a packing and transporting control unit, and the material supplying and transporting control unit and the packing and transporting control unit are respectively connected with a material supplying and transporting belt 11 and a packing and transporting belt 12;
the packaging control module is internally provided with a packaging control unit, a dust removal control unit and a sorting control unit, the packaging control unit is connected with the packaging manipulator 221, the dust removal control unit is connected with the dust removal mechanism 24, and the sorting control unit is connected with the sorter 7;
the detection control module is internally provided with an appearance detection control unit, a product position detection control unit and a gap position detection control unit, the appearance detection control unit is connected with a product appearance detection device 411, the product position detection control unit is connected with a product position detection device 412, and the infrared detector 421 and the camera 422 are connected with the gap position detection control unit;
the glue sealing control module is internally provided with a disc driving control unit, a manipulator control unit and a pressing control unit, the disc driving control unit is connected with the driving mechanism, the first manipulator 33 and the second manipulator 34 are both connected with the manipulator control unit, and the pressing control unit is connected with the pressing mechanism 6;
the transportation control module, the packaging control module, the detection control module and the sealing glue control module are all connected with the controller module.
In this embodiment, the control device further includes a data analysis module for analyzing and comparing data detected by the infrared detector 421 and the camera 422, and the data analysis module is connected to the controller module.
In the present embodiment, the robot control unit includes a first robot control unit and a second robot control unit, and the first robot control unit and the second robot control unit are respectively connected to the first robot 33 and the second robot 34.
The working method of the intelligent integrated packaging system in the embodiment specifically comprises the following steps:
1): when the packing machine works, firstly, products to be packed are transported to the packing device 2 through the material supply transport belt 11;
2): in the transportation process, when the product passes through the air shower 241 in the dust removing mechanism 24, the nozzles in the air shower blowing holes 2411 continuously clean the product, and in the working process of the air shower 241, the air output of the air supply pipe 2412 is adjusted by the air quantity adjusting device 242;
3): when the product passes through the product appearance detection device 411, the product appearance detection device 411 detects the appearance of the product and transmits the detection result to the control device 5, after the control device 5 receives the data, the data processing module in the controller module analyzes the data, according to the analysis result, the controller module orders the sorter 7 to sort the product through the sorting control unit, the qualified product continues to move towards the packing device 2, and the unqualified product is sorted to the unqualified area;
4): after the qualified product enters the packing workbench 21, the product position detection device 412 detects the position of the product and transmits the detected information to the control device 5, and after the control device 5 receives the information, the data processing unit in the controller module analyzes the position of the product and determines the running track of the packing manipulator 221 according to the analysis result;
5): the controller module commands the manipulator 221 to grab the product into a packing box on the packing table 21 through the packing control unit;
6): when the glue needs to be sealed, the adhesive tape is wound on the roller 35 and penetrates through the glue penetrating box 6 for standby;
7): in the process of threading the adhesive tape, the carton to be sealed is conveyed to a workbench 32 in the sealing mechanism 3 by a packaging conveyer belt 12;
8): then, a glue sealing detection mechanism 42 at the top of the rack 31 detects the position of a gap at the joint of the box covers on the carton box and transmits the detected data to the control device 5, and a controller module in the control device 5 analyzes and processes the data through a data processing unit after receiving the data to obtain the position of the gap;
9): after the position to be sealed on the carton is determined, the controller module commands the first manipulator 33 to grab the head of the adhesive tape through a first manipulator control unit in the sealing control module, the adhesive tape is pulled to one end close to the first manipulator 33, and when the adhesive tape is pulled by enough margin, the second manipulator 34 pulls the adhesive tape to the tail end of the gap at one end far away from the first manipulator 33;
10): when the length of the adhesive tape pulled between the first manipulator 33 and the second manipulator 34 is larger than the length of the gap, the controller module adjusts the position of the pressing mechanism 36 according to the gap position determined in the step 8;
11): after the position of the pressing mechanism 36 is adjusted, the pressing control unit commands the pressing mechanism 36 to press the adhesive tape, that is, the pressing control module commands the telescopic boom 362 to move downwards to the upper part of the gap, and presses the adhesive tape and the carton through the pressing plate 361, so that the gap sealing in one direction on the carton is completed;
12): and then, commanding the driving mechanism to rotate the disc through the driving control module, repeating the steps from 7 to 11 to seal the gap in the other direction when the disc rotates to a proper position until all gaps are sealed, and transferring the object subjected to sealing to the next procedure.
The foregoing is only a preferred embodiment of the present invention, and it should be noted that modifications can be made by those skilled in the art without departing from the principle of the present invention, and these modifications should also be construed as the protection scope of the present invention.
Claims (1)
1. The utility model provides an intelligent integral type packaging system which characterized in that: the method comprises the following steps: the packaging machine comprises a conveying belt (1), a packaging device (2), a glue sealing mechanism (3), a detection mechanism (4) and a control device (5), wherein a material supply conveying belt (11) and a packaging conveying belt (12) are arranged in the conveying belt (1), the packaging device (2) is arranged at the end part of the material supply conveying belt (11), the glue sealing mechanism (3) is arranged on the packaging conveying belt (12), the material supply conveying belt (11) is arranged on one side of the packaging conveying belt (12), the detection mechanism (4) is internally provided with a packaging detection mechanism (41) for product appearance and position in the packaging process and a glue sealing detection mechanism (42) for detecting the glue sealing position, and the conveying belt (1), the packaging device (2), the glue sealing mechanism (3) and the detection mechanism (4) are all connected with the control device (5); the packaging device (2) is internally provided with a packaging workbench (21), a packaging mechanism (22), a dust-free frame body (23) and a dust removal mechanism (24), the packaging workbench (21) is arranged at one end of the conveying belt (1), the packaging mechanism (22) is internally provided with a packaging mechanical arm (221), the packaging mechanical arm (221) is arranged on the side surface of the packaging workbench (21), the dust-free frame body (23) is fixed on the frames at two sides of the conveying belt (1), the packaging workbench (21) and the packaging mechanism (22) are arranged in the dust-free frame body (23), and the dust removal mechanism (24) is arranged on the material supply conveying belt (11); an air shower chamber (241) and an air quantity adjusting device (242) are arranged in the dust removing mechanism (24), the conveyer belt (1) penetrates through the air shower chamber (241), an air shower blowing hole (2411), an air supply pipe (2412) and an air supply mechanism (2413) are arranged on the air shower chamber (241), the air shower blowing hole (2411) is connected with the air supply mechanism (2413) through the air supply pipe (2412), and the air supply mechanism (2413) is connected with the air quantity adjusting device (242); the glue sealing mechanism (3) is internally provided with a rack (31), a workbench (32), a first manipulator (33), a second manipulator (34) and a roller (35), the rack (31) is arranged at one end of the conveying belt (1), the workbench (32) is arranged on the rack (31), the first manipulator (33) is fixed on one side of the rack (31), the second manipulator (34) and the roller (35) are fixed on the rack (31) on the side opposite to the manipulator (33), the detection mechanism (4) is arranged at the top of the rack (31), and the first manipulator (33), the second manipulator (34) and the roller (35) are all connected with a control device (5); the packaging detection mechanism (41) is internally provided with a product appearance detection device (411) and a product position detection device (412), the product appearance detection device (411) is arranged at an inlet of the packaging device (2), the product position detection device (412) is arranged at the upper part of the packaging device (2), the glue sealing detection mechanism (42) is internally provided with an infrared detector (421) and a camera shooting mechanism (422), the infrared detector (421) and the camera shooting mechanism (422) are both arranged at the top of the rack (31), and the product appearance detection device (411), the product position detection device (412), the infrared detector (421) and the camera shooting mechanism (422) are all connected with the control device (4); a glue penetrating box (6) for preventing the adhesive tape from being stuck is arranged on the side face of the rack (31), a blocking shaft (61) is arranged in the glue penetrating box (6), a box cover (62) is arranged above the blocking shaft (61), and the box cover (62) is inclined; the supply conveyor belt (11) is provided with a qualified area and an unqualified area at the rear part of the product appearance detection device (411), the packing device (2) is arranged in the qualified area, a sorter (7) is arranged at the intersection of the qualified area and the unqualified area, and the sorter (7) is connected with the control device (5); the glue sealing mechanism (3) is also internally provided with a pressing mechanism (36), the pressing mechanism (36) is internally provided with a pressing plate (361), a telescopic suspender (362) and a position adjusting mechanism (363), the position adjusting mechanism (363) is installed at the top of the rack (31), one end of the telescopic suspender (362) is arranged on the position adjusting mechanism (363), and the pressing plate (361) is installed at the bottom of the telescopic suspender (362); a track is arranged in the position adjusting mechanism (363), a transverse track and a longitudinal track are arranged in the track, the transverse track and the longitudinal track are arranged in a crossed mode, a sliding block (364) is arranged at one end, close to the position adjusting mechanism (363), of the telescopic suspension rod (362), and the sliding block (364) is arranged in the track; the working method of the intelligent integrated packaging system comprises the following specific working methods:
1): when the packing machine works, firstly, products to be packed are transported to the packing device (2) through a material supply transport belt (11);
2): in the transportation process, when the product passes through the air shower (241) in the dust removal mechanism (24), nozzles in the air shower blowing holes (2411) continuously clean the product, and in the working process of the air shower (241), the air output in the air supply pipe (2412) is adjusted through the air output adjusting device (242);
3): when the product passes through the product appearance detection device (411), the product appearance detection device (411) detects the appearance of the product and transmits the detection result to the control device (5), after the control device (5) receives the data, the data processing module in the controller module analyzes the data, according to the analysis result, the controller module orders the sorter (7) to sort the product through the sorting control unit, the qualified product continues to move towards the packing device (2), and the unqualified product is sorted to the unqualified area;
4): after qualified products enter the packing workbench (21), the product position detection device (412) detects the positions of the products and transmits the detected information to the control device (5), and after the control device (5) receives the information, the data processing unit in the controller module analyzes the positions of the products and determines the running track of the packing manipulator (221) according to the analysis result;
5): the controller module commands the mechanical arm (221) to grab the product into a packing box on the packing workbench (21) through the packing control unit;
6): when the glue sealing is needed, the adhesive tape is wound on the rolling shaft (35) and penetrates through the glue penetrating box (6) for standby;
7): in the process of threading the adhesive tape, the paper box needing to be sealed is conveyed to a workbench (32) in a sealing mechanism (3) through a packaging conveyer belt (12);
8): then a glue sealing detection mechanism (42) at the top of the rack (31) detects the position of a gap at the joint of box covers on the carton and transmits the detected data to the control device (5), and a controller module in the control device (5) analyzes and processes the data through a data processing unit after receiving the data to obtain the position of the gap;
9): after the position to be sealed on the carton is determined, the controller module commands the first manipulator (33) to grab the head of the adhesive tape through a first manipulator control unit in the sealing control module, the adhesive tape is pulled to one end close to the first manipulator (33), and when the adhesive tape is pulled by enough margin, the second manipulator (34) pulls the adhesive tape to the tail end of the gap at one end far away from the first manipulator (33);
10): when the length of the adhesive tape pulled between the first manipulator (33) and the second manipulator (34) is larger than that of the gap, the controller module adjusts the position of the pressing mechanism (36) according to the gap position determined in the step 8);
11): after the position of the pressing mechanism (36) is adjusted, the pressing control unit commands the pressing mechanism (36) to press the adhesive tape, namely the pressing control module commands the telescopic suspender (362) to move downwards to the upper part of the gap, and the pressing plate (361) presses the adhesive tape and the carton to finish the gap adhesive sealing in one direction on the carton;
12): and then, commanding the driving mechanism to rotate the disc through the driving control module, repeating the steps from 7) to 11) to seal the gap in the other direction when the disc rotates to a proper position until sealing of all the gaps is finished, and transferring the object subjected to sealing to the next procedure.
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| CN109573166A (en) * | 2018-11-23 | 2019-04-05 | 广东尚诚智能家居有限公司 | One kind is had furniture made to order automatic packaging system |
| CN109625434A (en) * | 2018-12-12 | 2019-04-16 | 湖南人文科技学院 | A kind of intelligence local and special products packaging facilities |
| CN109795750A (en) * | 2018-12-29 | 2019-05-24 | 鹏达精密包装材料（上海）有限公司 | A kind of on-line automatic test package device |
| CN113928656B (en) * | 2021-10-22 | 2022-07-05 | 广东中辉绿建移动房屋科技有限公司 | Marine transport packaging method for integrated house |
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