CN108515533B - Automatic stator taking clamp and automatic stator taking method - Google Patents
Automatic stator taking clamp and automatic stator taking method Download PDFInfo
- Publication number
- CN108515533B CN108515533B CN201810502948.5A CN201810502948A CN108515533B CN 108515533 B CN108515533 B CN 108515533B CN 201810502948 A CN201810502948 A CN 201810502948A CN 108515533 B CN108515533 B CN 108515533B
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- station
- stator
- winding
- arm
- winding station
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B25—HAND TOOLS; PORTABLE POWER-DRIVEN TOOLS; MANIPULATORS
- B25J—MANIPULATORS; CHAMBERS PROVIDED WITH MANIPULATION DEVICES
- B25J15/00—Gripping heads and other end effectors
- B25J15/0052—Gripping heads and other end effectors multiple gripper units or multiple end effectors
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B25—HAND TOOLS; PORTABLE POWER-DRIVEN TOOLS; MANIPULATORS
- B25J—MANIPULATORS; CHAMBERS PROVIDED WITH MANIPULATION DEVICES
- B25J15/00—Gripping heads and other end effectors
- B25J15/02—Gripping heads and other end effectors servo-actuated
- B25J15/0253—Gripping heads and other end effectors servo-actuated comprising parallel grippers
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B25—HAND TOOLS; PORTABLE POWER-DRIVEN TOOLS; MANIPULATORS
- B25J—MANIPULATORS; CHAMBERS PROVIDED WITH MANIPULATION DEVICES
- B25J15/00—Gripping heads and other end effectors
- B25J15/08—Gripping heads and other end effectors having finger members
-
- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02K—DYNAMO-ELECTRIC MACHINES
- H02K15/00—Methods or apparatus specially adapted for manufacturing, assembling, maintaining or repairing of dynamo-electric machines
- H02K15/02—Methods or apparatus specially adapted for manufacturing, assembling, maintaining or repairing of dynamo-electric machines of stator or rotor bodies
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- Engineering & Computer Science (AREA)
- Robotics (AREA)
- Mechanical Engineering (AREA)
- Manufacturing & Machinery (AREA)
- Power Engineering (AREA)
- Manufacture Of Motors, Generators (AREA)
Abstract
The invention provides an automatic stator material taking clamp and an automatic stator material taking method, wherein the automatic stator material taking clamp comprises: a carrying seat and a plurality of air pressure clamping jaws; the carrying seat is provided with a body, a first supporting arm and a second supporting arm, wherein the first supporting arm and the second supporting arm are connected to two sides of the body, and an included angle is formed between the first supporting arm and the second supporting arm; the clamping part is provided with a base, a first sliding block, a second sliding block and a base in sliding fit, one free end of the first sliding block and one free end of the second sliding block are respectively connected with a first clamping arm and a second clamping arm, and the clamping part can be used in combination with a mechanical arm to replace manpower to automatically take materials and save cost.
Description
Technical Field
The invention relates to an automatic stator material taking clamp and an automatic stator material taking method, in particular to an automatic stator material taking clamp and an automatic stator material taking method which can save labor by replacing manpower with an automatic device and a clamp.
Background
The motor is a mechanical device for converting electric energy into kinetic energy, and is generally used in places driven by electric energy, such as a pump, a fan or an electric motor, wherein the motor is mainly composed of a rotor and a stator, the rotor is operated by induction excitation, the stator is mainly formed by stacking a plurality of silicon steel sheets and winding a plurality of enameled wires on the outer parts of the plurality of silicon steel sheets, the traditional stator winding is performed manually, and then the winding machine replaces manual winding, so that the qualification rate of the rotor manufactured by shortening working hours is high, the winding work replaces the working hours by a winding machine, the work of material taking and discharging still needs to be inconvenient and inefficient through manual placement, and how to change the working process of the rotor winding from semi-automatic to full-automatic is the first goal of people in the art.
Disclosure of Invention
Therefore, to overcome the above-mentioned drawbacks of the prior art, the present invention provides an automatic stator picking clamp capable of realizing fully automatic stator winding.
The invention provides an automatic stator taking method capable of realizing full-automatic stator winding work.
To achieve the above object, the present invention provides an automatic stator picking clamp, which is characterized by comprising:
the carrying seat is provided with a body, a first supporting arm and a second supporting arm, the first supporting arm and the second supporting arm are connected to two sides of the body, and an included angle is formed between the first supporting arm and the second supporting arm;
the clamping part is provided with a base, a first sliding block and a second sliding block, the first sliding block and the second sliding block are in sliding fit with the base, and one ends of the first sliding block and the second sliding block, which are free ends, are respectively connected with a first clamping arm and a second clamping arm.
Automatic stator get material anchor clamps, wherein: the first sliding block and the second sliding block are driven by the pneumatic cylinder body to slide.
Automatic stator get material anchor clamps, wherein: the included angle is 45-180 degrees.
Automatic stator get material anchor clamps, wherein: the first clamping arm is provided with a first groove, the second clamping arm is provided with a second groove, and the first groove and the second groove correspond to each other.
In order to achieve the above object, the present invention further provides an automatic stator taking method, which is characterized by comprising the following steps:
sequentially arranging a material taking station, a first winding station, a second winding station and a finished product station;
a mechanical arm is selected to be matched with an automatic stator taking clamp to convey a plurality of stator elements from the taking station to the first winding station and the second winding station for winding, and finally the stator elements which are finished by winding are conveyed from the first winding station and the second winding station to the finished product station to finish an automatic conveying program.
The automatic stator taking method comprises the following steps:
the carrying seat is provided with a body, a first supporting arm and a second supporting arm, the first supporting arm and the second supporting arm are connected to two sides of the body, and an included angle is formed between the first supporting arm and the second supporting arm;
the clamping part is provided with a base, a first sliding block and a second sliding block, the first sliding block and the second sliding block are in sliding fit with the base, and one ends of the first sliding block and the second sliding block, which are free ends, are respectively connected with a first clamping arm and a second clamping arm.
The automatic stator taking method comprises the following steps: the mechanical arm is matched with the automatic stator material taking clamp in a rotating mode.
The automatic stator taking method comprises the following steps: the steps are as follows: a mechanical arm is selected to be matched with an automatic stator taking clamp to convey a plurality of stator elements from the taking station to the first winding station and the second winding station for winding, finally the stator elements which are wound are conveyed from the first winding station and the second winding station to the finished product station to finish an automatic conveying program, the stator elements which are not wound are firstly placed in the first winding station and then placed in the second winding station through the automatic stator taking clamp matched with the mechanical arm from the taking station, after the winding work of the first winding station is finished, the stator elements are conveyed from the first winding station to the finished product station, and then the stator elements which are wound are conveyed from the second winding station to the finished product station are moved to the second winding station.
The automatic stator taking method comprises the following steps: a mechanical arm is selected to be matched with an automatic stator taking clamp to convey a plurality of stator elements from the taking station to the first winding station and the second winding station for winding, finally the stator elements which are wound are transferred from the first winding station and the second winding station to the finished product station to finish an automatic conveying program, the stator elements which are not wound are firstly placed in the first winding station and then placed in the second winding station through the automatic stator taking clamp matched with the mechanical arm from the taking station, and the stator elements which are not wound are respectively taken from the first winding station and the second winding station and transferred to the finished product station after the winding work of the first winding station and the second winding station is finished.
The invention mainly provides an automatic stator taking clamp and an automatic stator taking method, so that manpower is completely replaced to achieve full automation.
Drawings
FIG. 1 is an exploded perspective view of an automated stator pick-up fixture of the present invention;
FIG. 2 is a flow chart of an automated stator reclaiming method of the present invention;
fig. 3 is an operational schematic of the automated stator reclaiming method of the present invention.
Description of reference numerals: an automatic stator material taking clamp 1; a passenger seat 11; a body 111; a first support arm 112; a second support arm 113; an included angle 114; a pneumatic clamping jaw 12; a pneumatic cylinder body 121; a clamping portion 122; a base 1221; a first slider 1222; a second slider 1223; a first clamp arm 123; a first groove 1231; a second clamp arm 124; a second recess 1241; a material taking station 2; a stator element 3; a first winding station 4; a second winding station 5; a finishing station 6; and a robot arm 7.
Detailed Description
Accordingly, the present invention has been made to solve the above-mentioned problems occurring in the prior art, and it is a primary object of the present invention to provide an automatic stator picking jig which can provide full automation of the stator winding operation.
Referring to fig. 1, an exploded perspective view of an automatic stator picking fixture according to the present invention is shown, in which the present invention provides an automatic stator picking fixture 1, comprising: a carrying seat 11, a plurality of pneumatic clamping jaws 12;
the riding seat 11 has a body 111, a first arm 112 and a second arm 113, the first arm 112, the second arm 113 are connected to two sides of the body 111, an included angle 114 is formed between the first arm 112 and the second arm 113, the included angle 114 is 45-180 degrees, and the included angle 114 can be arbitrarily adjusted and set according to a user without limitation.
The plurality of pneumatic clamping jaws 12 have a pneumatic cylinder body 121 and a clamping portion 122, the clamping portion 122 has a base 1221, a first slider 1222 and a second slider 1223, the first slider 1222, the second slider 1223 are slidably engaged with the base 1221, one ends of the free ends of the first slider 1222, the second slider 1223 are respectively connected with a first clamping arm 123 and a second clamping arm 124, the pneumatic cylinder body 121 is mainly used for driving the first slider 1222, the second slider 1223 to slide on the base 1221, the first clamping arm 123 has a first groove 1231, the second clamping arm 124 has a second groove 1241, and the first groove 1231, the second groove 1241 are corresponding to each other.
The automatic stator material taking clamp and the mechanical arm are matched with each other, so that the full-automatic material taking and discharging work can be achieved.
Referring to fig. 2 and fig. 3, which are a flow chart and an operation schematic diagram of an automatic stator reclaiming method according to the present invention, as shown in the figure, and referring to fig. 1, the automatic stator reclaiming method according to the present invention includes the following steps:
s1: sequentially arranging a material taking station, a first winding station, a second winding station and a finished product station;
the material taking station 2 generally refers to a station for placing the stator elements 3 which are not wound yet in a common stator winding work, the first winding station, the second winding station 4 and the second winding station 5 are common winding machines, and the finished product station 6 is a station for placing, packaging or combining the stator elements 3 which are wound completely.
S2: a mechanical arm is selected to be matched with an automatic stator taking clamp to convey a plurality of stator elements from the taking station to the first winding station and the second winding station for winding, and finally the stator elements which are finished by winding are conveyed from the first winding station and the second winding station to the finished product station to finish an automatic conveying program.
The invention mainly matches the automatic mechanical arm 7 with the automatic stator material taking clamp 1, and matches the position sequence of the material taking station 2, the first winding station 4, the second winding station 5 and the finished product station 6, the stator element 3 to be wound is taken out from the material taking station 2 by the automatic stator material taking clamp 1 matching the automatic mechanical arm 7, because the automatic stator material taking device 1 disclosed by the invention has a first support arm and a second support arm 112, 113, each of which has two air pressure clamping jaws 12 for material taking operation, at the same time, at least four stator elements 3 can be taken out from the material taking station 2 to be conveyed and erected to the first winding station 4, the second winding station 5, after the winding operation of the plurality of stator elements 3 at the first winding station 4, the second winding station 5 is completed, the plurality of stator elements 3 are taken out from the first winding station, The second winding station 4, 5 takes the stator and transports it to the finishing station 6 for the next assembly or packing operation, and the robot arm 7 cooperates with the automated stator pick-up fixture 1 in rotation.
The above step S2: selecting a mechanical arm 7 and an automatic stator taking clamp 1 to convey a plurality of stator elements 3 from the material taking station 2 to the first winding station 4 and the second winding station 5 for winding, finally transferring the wound stator elements 3 from the first winding station, the second winding station 4 and the finished product station 6 to finish an automatic conveying process, wherein the sequence can be that the material taking station 2 and the automatic stator taking clamp 1 are matched by the mechanical arm 7 to firstly place the stator elements 3 which are not wound in the first winding station 4 and then place the stator elements 3 in the second winding station 5, after the winding work of the first winding station 4 is finished, the stator elements 3 are transferred to the finished product station 6 by the first winding station 4, and then the stator elements 3 which are wound in the second winding station 5 are transferred to the finished product station 6 by the second winding station 5.
In another flow sequence, the material taking station 2 is matched with the automatic stator material taking clamp 1 through the mechanical arm 7 to place the stator element 3 which is not wound on the wire in the first winding station 4 and then in the second winding station 5, and after the winding work of the first winding station and the second winding station 4 and 5 is finished, the stator element 3 which is wound on the wire is taken and transferred to the finished product station 6 through the material taking station 4 and the second winding station 4 and 5 respectively.
The above steps are that the stator element 3 is moved to the stator element 3 of the second winding station 5 in the neutral time of the finished product station 6 after the winding of the stator element 3 is completed in the first winding station 4, and then the winding work is completed, and then the stator element 3 which is finished by winding is taken out from the second winding station 5 and transferred to the finished product station 6 by the mechanical arm 7 and the automatic stator taking clamp 1, so that the working hours can be saved by using the time difference of winding.
The invention mainly aims to completely replace the manual material taking and discharging operation in the stator winding operation through a full-automatic machine so as to save labor cost and reduce working hours.
Claims (8)
1. The utility model provides an automatic change stator and get material anchor clamps, characterized by contains:
the carrying seat is provided with a body, a first supporting arm and a second supporting arm, the first supporting arm and the second supporting arm are connected to the two sides of the body through the middle parts of the first supporting arm and the second supporting arm and are integrated with the body into a whole, and an included angle is formed at the intersection of the tail ends of the first supporting arm and the second supporting arm;
the clamping part is provided with a base, a first sliding block and a second sliding block, the first sliding block and the second sliding block are in sliding fit with the base, one ends of the free ends of the first sliding block and the second sliding block are respectively connected with a first clamping arm and a second clamping arm, and the air pressure clamping jaws are respectively and outwards arranged on the first support arm and the second support arm.
2. The automated stator picking fixture of claim 1, wherein: the first sliding block and the second sliding block are driven by the pneumatic cylinder body to slide.
3. The automated stator picking fixture of claim 1, wherein: the included angle is 45-180 degrees.
4. The automated stator picking fixture of claim 1, wherein: the first clamping arm is provided with a first groove, the second clamping arm is provided with a second groove, and the first groove and the second groove correspond to each other.
5. An automatic stator taking method is characterized by comprising the following steps:
sequentially arranging a material taking station, a first winding station, a second winding station and a finished product station;
selecting a mechanical arm and matching with an automatic stator taking clamp to convey a plurality of stator elements from the taking station to the first winding station and the second winding station for winding, and finally conveying the wound stator elements from the first winding station and the second winding station to the finished product station to finish an automatic conveying procedure, wherein the automatic stator taking clamp is provided with
The carrying seat is provided with a body, a first supporting arm and a second supporting arm, the first supporting arm and the second supporting arm are connected to two sides of the body, and an included angle is formed between the first supporting arm and the second supporting arm;
the clamping part is provided with a base, a first sliding block and a second sliding block, the first sliding block and the second sliding block are in sliding fit with the base, one ends of the free ends of the first sliding block and the second sliding block are respectively connected with a first clamping arm and a second clamping arm, and the air pressure clamping jaws are respectively and outwards arranged on the first support arm and the second support arm.
6. The automated stator reclaiming method as claimed in claim 5, wherein: the mechanical arm is matched with the automatic stator material taking clamp in a rotating mode.
7. The automated stator reclaiming method as claimed in claim 5, wherein: the steps are as follows: a mechanical arm is selected to be matched with an automatic stator taking clamp to convey a plurality of stator elements from the taking station to the first winding station and the second winding station for winding, finally, the wound stator elements are transferred from the first winding station and the second winding station to the finished product station to finish an automatic conveying program, the stator elements which are not wound are firstly placed in the first winding station and then placed in the second winding station through the automatic stator taking clamp matched with the mechanical arm from the taking station, after the winding work of the first winding station is finished, the stator elements are transferred from the first winding station to the finished product station, and then the stator elements which are wound by the second winding station are transferred to the finished product station through the second winding station.
8. The automated stator reclaiming method as claimed in claim 5, wherein the steps of: a mechanical arm is selected to be matched with an automatic stator taking clamp to convey a plurality of stator elements from the taking station to the first winding station and the second winding station for winding, finally, the stator elements which are wound are transferred from the first winding station and the second winding station to the finished product station to finish an automatic conveying program, the stator elements which are not wound are firstly placed in the first winding station and then placed in the second winding station through the automatic stator taking clamp matched with the mechanical arm from the taking station, and after the winding work of the first winding station and the second winding station is finished, the stator elements which are wound are taken and transferred to the finished product station respectively from the first winding station and the second winding station.
Applications Claiming Priority (2)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| TW107114064A TWI732117B (en) | 2018-04-25 | 2018-04-25 | Automation of stator catching clamper and stator catching method |
| TW107114064 | 2018-04-25 |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN108515533A CN108515533A (en) | 2018-09-11 |
| CN108515533B true CN108515533B (en) | 2022-03-04 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201810502948.5A Active CN108515533B (en) | 2018-04-25 | 2018-05-23 | Automatic stator taking clamp and automatic stator taking method |
Country Status (2)
| Country | Link |
|---|---|
| CN (1) | CN108515533B (en) |
| TW (1) | TWI732117B (en) |
Families Citing this family (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111730631A (en) * | 2020-08-19 | 2020-10-02 | 佛山隆深机器人有限公司 | A end execution anchor clamps and get manipulator of clamp for pipe fitting |
Family Cites Families (12)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US5471738A (en) * | 1993-10-04 | 1995-12-05 | Ford Motor Company | Robotic system for inserting cylinder liners into internal combustion engine cylinder blocks |
| CN202878322U (en) * | 2012-10-30 | 2013-04-17 | 江苏天宏机械工业有限公司 | Rotary machine clamping jaw mechanism |
| CN203734467U (en) * | 2014-02-27 | 2014-07-23 | 合肥凯邦电机有限公司 | Taking and emptying device |
| CN203804984U (en) * | 2014-04-01 | 2014-09-03 | 宁波利达气动成套有限公司 | Parallel pneumatic clamping jaw |
| CN104810992B (en) * | 2015-05-07 | 2017-07-11 | 信质电机股份有限公司 | Stator core automatic production line |
| CN205415672U (en) * | 2016-01-27 | 2016-08-03 | 岳凌云 | Pneumatic control's mechanical grabbing device |
| CN105881520A (en) * | 2016-05-20 | 2016-08-24 | 苏州经贸职业技术学院 | Multi-station clamping feed mechanism |
| CN205852386U (en) * | 2016-05-24 | 2017-01-04 | 宁波柯力传感科技股份有限公司 | A kind of Automatic-feeding grabbing device |
| CN107786049A (en) * | 2016-08-30 | 2018-03-09 | 上海质慧新能源科技有限公司 | A kind of fully automatic wire winding machine and Full-automatic coiling method |
| CN106586561B (en) * | 2016-12-22 | 2024-03-19 | 蓝思科技（长沙）有限公司 | Rotary material taking device |
| CN106829457B (en) * | 2017-02-23 | 2019-04-19 | 霸州市华丽瑞博特机械自动化科技有限公司 | A kind of novel intelligent material grasping feeding frock clamp |
| TWM563326U (en) * | 2018-04-25 | 2018-07-11 | 奇鋐科技股份有限公司 | Automatic stator material taking fixture |
-
2018
- 2018-04-25 TW TW107114064A patent/TWI732117B/en active
- 2018-05-23 CN CN201810502948.5A patent/CN108515533B/en active Active
Also Published As
| Publication number | Publication date |
|---|---|
| TWI732117B (en) | 2021-07-01 |
| TW201945139A (en) | 2019-12-01 |
| CN108515533A (en) | 2018-09-11 |
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