CN212600216U - Full-automatic resistance welding machine - Google Patents
Full-automatic resistance welding machine Download PDFInfo
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- CN212600216U CN212600216U CN202021325492.9U CN202021325492U CN212600216U CN 212600216 U CN212600216 U CN 212600216U CN 202021325492 U CN202021325492 U CN 202021325492U CN 212600216 U CN212600216 U CN 212600216U
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Abstract
The utility model relates to a motor preparation field relates to a full-automatic resistance welding machine. The utility model discloses a full-automatic resistance welding machine will go up unloading, trimming, four process integration of welding and visual detection are in carousel mechanism, drive the stator through carousel mechanism and in last unloading station, trimming station, four station synchronous workings of welding station and visual detection station, it does not need any personnel at welding stator star point, in-process such as lead-out wire and terminal, can effectively improve overall work speed, reduce intensity of labour, the resource of using manpower sparingly, production efficiency and degree of automation have greatly been improved.
Description
Technical Field
The utility model relates to a motor preparation field relates to a full-automatic resistance welding machine.
Background
An Electric machine (also known as "motor") refers to an electromagnetic device that converts or transmits Electric energy according to the law of electromagnetic induction. Which comprises at least a stator and a rotor.
After the motor core is inserted by an automatic coil inserting machine on a production line, an electromagnetic wire winding at the end part of the motor core is irregular, before and after an end part wire binding process, star points of a stator winding coil need to be firmly welded with a copper sleeve and a leading-out wire and a terminal, a common production flow adopts manual work to carry out one-by-one resistance welding, so that a plurality of defects and potential safety hazards exist during welding, the welding quality is difficult to guarantee, and meanwhile, the stator needs to be carried for many times in the welding process, so that the time consumption is high, the labor intensity is high, and the efficiency.
SUMMERY OF THE UTILITY MODEL
The to-be-solved technical problem of the utility model is to provide an at star point and copper pipe box of welding stator winding, lead-out wire and terminal in-process do not need any personnel, reduce intensity of labour, greatly improved production efficiency and degree of automation's full-automatic resistance welding machine.
In order to solve the technical problem, the utility model provides a technical scheme that its technical problem adopted is:
a full-automatic resistance welding machine comprises a turntable mechanism, wherein a feeding and discharging station, a trimming station, a welding station and a visual detection station are sequentially arranged on the turntable mechanism, and the turntable mechanism drives a stator to be sequentially conveyed among the feeding and discharging station, the trimming station, the welding station and the visual detection station;
the feeding and discharging station is used for feeding the jig loaded with the stator to be welded to the turntable mechanism from the production line or outputting and discharging the stator after the detection of the visual detection station is finished; the wire cutting station is used for cutting and shaping the terminal outgoing line of the stator; the welding station is used for carrying out welding operation on the cut and shaped star points or the outgoing line terminals; and the visual detection station is used for detecting the end connection wire after welding.
Preferably, the welding station comprises a resistance welding machine and a welding seat, the resistance welding machine is arranged on the welding seat, the resistance welding machine comprises a machine body, a welding frame, a fixed welding head and a movable welding head, the fixed welding head and the movable welding head are oppositely arranged, the machine body is arranged on the welding frame, the machine body is connected with the fixed welding head and the movable welding head, and the fixed welding head is connected with the welding frame; and the movable welding head is in driving connection with the welding driving part, and the welding driving part drives the movable welding head to move linearly towards the fixed welding head.
Preferably, the welding seat comprises an X-axis moving seat and a Y-axis moving seat, the X-axis moving seat is arranged on the Y-axis moving seat, the resistance welding machine is arranged on the X-axis moving seat, and the position of the resistance welding machine is moved through the X-axis moving seat and the Y-axis moving seat.
Preferably, the welding station still includes the roating seat, the roating seat includes rotor plate and runing rest, be provided with on the rotor plate a plurality of with tool assorted ejector pin, a plurality of ejector pins set up on same circumference, be provided with rotatory jacking driver part on the runing rest, rotatory jacking driver part with the roating seat drive is connected, rotatory jacking driver part moves the roating seat is lifting and drop rotating motion.
Preferably, the trimming station includes trimming support, trimming drive disk assembly and scissors part, the trimming drive disk assembly sets up on the trimming support, the scissors part sets up on the trimming drive disk assembly execution end, the scissors part includes scissors seat and scissors cylinder, be provided with fixed blade and removal blade on the scissors seat, it establishes to move the blade cunning on the scissors seat, remove the blade with scissors cylinder drive is connected, the scissors cylinder drives remove the blade orientation fixed blade removes.
Preferably, the scissors component further comprises a fixed shaping block and a movable shaping block, the fixed shaping block is arranged on the fixed blade, the movable shaping block is arranged on the movable blade, and shaping openings are formed in the fixed shaping block and the movable shaping block.
Preferably, rotatory jacking driver part includes jacking cylinder and rotating electrical machines, rotating electrical machines passes through the motor cabinet and is connected with runing rest, rotating electrical machines pass through the hold-in range with the runing rest drive is connected, jacking cylinder piston rod with jacking support drive is connected, the jacking cylinder drives the runing rest is the up-and-down motion.
Preferably, the feeding and discharging station comprises a material rack and a material taking gripper used for clamping a smelting tool, the material taking gripper is arranged on the material taking plate, a feeding and discharging driving part is arranged on the material rack and is in driving connection with the material taking plate, and the feeding and discharging driving part drives the material taking gripper on the material taking plate to do linear motion.
Preferably, get the material tongs include the biax cylinder and two with the biax cylinder drive is connected get the material clamping jaw, the biax cylinder sets up get on the flitch, get and be provided with on the flitch and get the material guide rail, it gets the material slider to be provided with on the material guide rail to get, get the material clamping jaw with it connects to get the material slider, it is provided with the clamp splice on the material clamping jaw free end to get, be provided with on the clamp splice with smelting tool appearance assorted double-layered groove, the biax cylinder drives two and gets material clamping jaw relative motion.
Preferably, the vision inspection station comprises a multi-axis manipulator and a camera, and the camera is arranged on an execution end of the multi-axis manipulator.
The utility model has the advantages that:
the utility model discloses a full-automatic resistance welding machine will go up unloading, trimming, four process integration of welding and visual detection are in carousel mechanism, drive the stator through carousel mechanism and in last unloading station, trimming station, four station synchronous workings of welding station and visual detection station, it does not need any personnel at welding stator star point, in-process such as lead-out wire and terminal, can effectively improve overall work speed, reduce intensity of labour, the resource of using manpower sparingly, production efficiency and degree of automation have greatly been improved.
Drawings
Fig. 1 is a schematic structural diagram of a full-automatic resistance welding machine of the present invention.
Fig. 2 is an overall schematic diagram of the present invention.
Fig. 3 is a schematic view of the feeding and discharging station of the present invention.
Fig. 4 is a schematic diagram of the trimming station of the present invention.
Fig. 5 is a schematic view of the welding station of the present invention.
Fig. 6 is a schematic view of the rotary base of the present invention.
The reference numbers in the figures illustrate: 100. a turntable mechanism; 101. an index plate; 102. an index plate supporting seat; 103. a positioning assembly; 200. a loading and unloading station; 201. a material rack; 202. taking a material plate; 203. a double-shaft cylinder; 204. a material taking guide rail; 205. a material taking clamping jaw; 206. a clamping block; 207. a feeding and discharging motor; 208. a feeding and discharging screw rod; 300. a thread cutting station; 301. a trimming bracket; 302. a scissor seat; 303. fixing a blade; 304. moving the blade; 305. a scissor cylinder; 306. fixing a shaping block; 307. moving the shaping block; 308. a first cylinder; 309. a second cylinder; 310. a third cylinder; 400. a welding station; 401. welding a frame; 402. resistance welding machine; 403. fixing a welding head; 404. moving the welding head; 405. welding a motor; 406. welding a screw rod; 407. an X-axis moving seat; 408. a Y-axis moving base; 409. a substrate; 410. a moving motor; 411. moving the screw rod; 420. a rotating base; 421. a rotating plate; 422. a top rod; 423. rotating the bracket; 424. a rotating electric machine; 425. jacking a cylinder; 500. a visual inspection station; 501. a multi-axis manipulator; 502. a camera;
Detailed Description
The present invention is further described with reference to the following drawings and specific embodiments so that those skilled in the art can better understand the present invention and can implement the present invention, but the embodiments are not to be construed as limiting the present invention.
Referring to fig. 1-6, the full-automatic resistance welding machine comprises a turntable mechanism 100, wherein a feeding and discharging station 200, a trimming station 300, a welding station 400 and a visual detection station 500 are sequentially arranged on the turntable mechanism 100, and the turntable mechanism 100 drives a stator to sequentially transfer among the feeding and discharging station 200, the trimming station 300, the welding station 400 and the visual detection station 500;
a feeding and discharging station 200, configured to feed a fixture of a stator to be welded onto a fixture of the turntable mechanism 100 or output and discharge the fixture carrying the stator after detection at the visual detection station 500 is completed; the trimming station 300 is used for trimming and shaping overlong terminal outgoing lines of the stator; a welding station 400 for performing welding operation on the cut and shaped star points or outgoing line terminals; and a visual detection station 500 for detecting the welded star points or outgoing line terminals.
The utility model discloses a full-automatic resistance welding machine will go up unloading, the trimming, four processes of welding and visual detection are integrated on carousel mechanism 100, drive the stator through carousel mechanism 100 and go up unloading station 200, trimming station 300, four station synchronous workings of welding station 400 and visual detection station 500, it does not need any personnel at welding stator star point, in-process such as lead-out wire and terminal, can effectively improve overall work speed, reduce intensity of labour, the manpower resources are saved, production efficiency and degree of automation have greatly been improved.
The end part wiring comprises overlong terminal outgoing lines, star points or outgoing line terminals, and specifically, the wire cutting station is used for cutting and shaping the end part wiring (overlong terminal outgoing lines) of the stator; the welding station is used for welding the cut and shaped end connection wires (star points or outgoing line terminals); and the visual detection station is used for detecting the welded end connection (star point or outgoing line terminal).
The welding station 400 comprises a resistance welding machine 402 and a welding seat, wherein the resistance welding machine 402 is arranged on the welding seat, the resistance welding machine 402 comprises a machine body, a welding frame 401, a fixed welding head 403 and a movable welding head 404, the fixed welding head 403 and the movable welding head 404 are arranged oppositely, the machine body is arranged on the welding frame 401, the machine body is connected with the fixed welding head 403 and the movable welding head 404, and the fixed welding head 403 is connected with the welding frame 401; and the movable welding head 404 is in driving connection with the welding driving part, and the welding driving part drives the movable welding head 404 to make linear motion towards the fixed welding head 403.
The welding driving component comprises a welding motor 405 and a welding screw 406, the welding motor 405 is in driving connection with the welding screw 406, the welding screw 406 is arranged on the welding frame 401 through a bearing seat, and the movable welding head 404 is arranged on the welding screw 406 in a sliding manner.
The welding seat comprises an X-axis moving seat 407 and a Y-axis moving seat 408, the X-axis moving seat 407 is arranged on the Y-axis moving seat 408, the resistance welding machine 402 is arranged on the X-axis moving seat 407, and the position of the resistance welding machine 402 is moved through the X-axis moving seat 407 and the Y-axis moving seat 408.
The X-axis removes the removal driver part that seat 407 and Y-axis removed seat 408 is the looks isostructure, it includes moving motor 410, removes lead screw 411 to remove driver part, it is connected with the base plate 409 of welding station 400 through the bearing frame to remove lead screw 411, the bottom plate that seat 408 was removed in the Y-axis slides and establishes on the base plate 409, the bottom plate that seat 407 was removed in the X-axis slides and establishes on the bottom plate that seat 408 was removed in the Y-axis, moving motor 410 with it is connected to remove lead screw 411 drive, be provided with the removal nut on removing lead screw 411, the removal nut with the bottom plate that seat 408 was removed in the Y-axis is connected, the seat 407 structure was removed in the X-axis with the seat 408 structure is removed in the Y-axis is the same, and only the direction of motion.
Move the bonding tool 404 and weld star point and copper pipe or lead-out wire and terminal towards fixed bonding tool 403 motion through welding drive part drive, can make the star point and copper pipe or lead-out wire and the final welding shaping of terminal of stator fast, the utility model discloses can accomplish all resistance welding operations of star point and copper pipe or lead-out wire and terminal, automated control to work efficiency has effectively been improved
The trimming station 300 comprises a trimming support 301, a trimming driving component and a scissor component, wherein the trimming driving component is arranged on the trimming support 301, the scissor component is arranged on the trimming driving component executing end, the scissor component comprises a scissor base 302 and a scissor cylinder 305, a fixed blade 303 and a movable blade 304 are arranged on the scissor base 302, the movable blade 304 is arranged on the scissor base 302 in a sliding mode, the movable blade 304 is in driving connection with the scissor cylinder 305, and the scissor cylinder 305 drives the movable blade 304 to move towards the fixed blade 303.
The scissors component also comprises a fixed shaping block 306 and a movable shaping block 307, wherein the fixed shaping block 306 is arranged on the fixed blade 303, the movable shaping block is arranged on the movable blade 304, and shaping openings are formed in the fixed shaping block and the movable shaping block 307.
Trimming driver part includes first cylinder 308, second cylinder 309, third cylinder 310, first cylinder 308 through the montant with scissors leg joint, first cylinder 308 piston rod end is provided with first piece, second cylinder 309 sets up on the first piece, second cylinder 309 piston rod end is provided with the second piece, third cylinder 310 sets up on the second piece, third cylinder 310 piston rod end with scissors seat 302 drive connection.
Rotatory jacking driver part includes jacking cylinder 425 and rotating electrical machines 424, rotating electrical machines 424 passes through the motor cabinet and is connected with rotating support 423, rotating electrical machines 424 pass through the hold-in range with the drive of rotating support 421 is connected, jacking cylinder 425 piston rod with the drive of jacking support is connected, jacking cylinder 425 drives rotating support 423 is the up-and-down motion.
The feeding and discharging station 200 comprises a material rack 201 and a material taking gripper used for clamping a jig carrying a stator, specifically, the material taking gripper is provided with a structure which is the same as the shape of the jig carrying the stator, the material taking gripper is arranged on a material taking plate 202, a feeding and discharging driving part is arranged on the material rack 201, the feeding and discharging driving part is in driving connection with the material taking plate 202, and the feeding and discharging driving part drives the material taking gripper on the material taking plate 202 to do linear motion.
Get the material tongs include biax cylinder 203 and two with the material clamping jaw 205 of getting that biax cylinder 203 drive is connected, biax cylinder 203 sets up get on the flitch 202, get and be provided with on the flitch 202 and get material guide rail 204, it gets the material slider to be provided with on the material guide rail 204, get the material clamping jaw 205 with it connects to get the material slider, it is provided with clamp splice 206 on the material clamping jaw 205 free end to get, be provided with on the clamp splice 206 with the appearance assorted double-layered groove of the smelting tool that carries the stator, biax cylinder 203 drives two and gets material clamping jaw 205 relative motion.
The feeding and discharging driving part comprises a feeding and discharging motor 207 and a feeding and discharging screw rod 208, the feeding and discharging screw rod 208 is connected with the material rack 201 through a bearing seat, the feeding and discharging motor 207 is in driving connection with the feeding and discharging screw rod 208, a feeding and discharging nut is arranged on the feeding and discharging screw rod 208, the feeding and discharging nut is connected with the material taking plate 202, and the material taking plate 202 is arranged on the material rack 201 in a sliding mode.
The material taking gripper is responsible for feeding and discharging materials from a production line to the production line, so that the stator feeding and discharging are realized, and the beat is accelerated.
The vision inspection station 500 includes a multi-axis robot 501 and a camera 502, the camera 502 being disposed on an implement end of the multi-axis robot 501.
The multi-axis robot 501 includes any one of a 3-axis robot, a 4-axis robot, a 5-axis robot, a 6-axis robot, and a 7-axis robot.
The rotary table mechanism 100 comprises an index plate 101, a rotary table driving part in driving connection with the index plate 101 and an index plate 101 supporting seat, the index plate 101 is connected with the rotary table driving part through a rotary index shaft, a supporting bearing is arranged on the bottom surface of the index plate 101 and is arranged on the index plate 101 supporting bearing seat 102, and 4 stations for placing stator jigs are arranged on the index plate 101.
The turntable mechanism 100 further comprises a positioning assembly 103, the positioning assembly 103 comprises a positioning cylinder and a positioning frame, the positioning cylinder is arranged on the positioning frame, a positioning hole is formed in the index plate 101, an indexing positioning pin is arranged on a piston rod of the positioning cylinder, and the indexing positioning pin penetrates through the positioning hole.
The turntable driving part is a speed reducing motor, and the speed reducing motor is arranged on a bottom plate of the rack.
The utility model discloses a carousel mechanism 100 and the carousel mechanism 100 structure in the three station plastic machines of this company's application the same.
Application process
1. A worker sleeves a copper pipe or a terminal on a star point or a lead-out wire on a production line, a material taking gripper takes a jig carrying a welded stator from a feeding and discharging station 200 of an index plate 101, puts the jig on the production line, and simultaneously grabs the jig carrying the stator to be welded from the feeding and discharging production line and puts the jig into the feeding and discharging station 200;
2. when the index plate 101 rotates clockwise by 90 degrees from top to bottom, the stator of the feeding and discharging station 200 is switched to the trimming station 300, the scissor cylinder 305 drives the movable blade 304 to move towards the fixed blade 303 to trim the overlong outgoing line, and the fixed trimming block 307 trims and trims the star point electromagnetic wire or the outgoing line;
3. the index plate 101 rotates 90 degrees clockwise, the cut and shaped stator rotates to the welding station 400, the welding driving part drives the movable welding head 404 to move towards the fixed welding head 403, and resistance welding is carried out on star points between the movable welding head 404 and the fixed welding head 403 and copper sleeves or outgoing lines and terminals and the like;
4. the rotating base 420 positions and aligns a plurality of star points on the stator with the copper pipes or the outgoing lines with the terminals one by one to perform resistance welding under the driving of the rotating jacking driving part;
5. the index plate 101 rotates clockwise by 90 degrees, the welded stator rotates to the visual detection station 500, and the camera 502 detects the welded part of the welded stator;
6. the indexing disc 101 rotates 90 degrees clockwise, the material taking gripper takes the jig carrying the welded stator from the feeding and discharging station 200 of the indexing disc 101 and puts the jig on the production line, and meanwhile, the material taking gripper grips the jig carrying the stator to be welded from the feeding production line and puts the jig into the feeding and discharging station 200;
the above processes are in continuous circulation, four stations can work simultaneously, when the four stations rotate by 90 degrees, one motor finishes welding, and one motor moves into the feeding and discharging station 200 to work continuously.
The above-mentioned embodiments are merely preferred embodiments for fully illustrating the present invention, and the scope of the present invention is not limited thereto. Equivalent substitutes or changes made by the technical personnel in the technical field on the basis of the utility model are all within the protection scope of the utility model. The protection scope of the present invention is subject to the claims.
Claims (10)
1. The full-automatic resistance welding machine is characterized by comprising a turntable mechanism, wherein a feeding and discharging station, a trimming station, a welding station and a visual detection station are sequentially arranged on the turntable mechanism, and the turntable mechanism drives a stator to be circularly conveyed among the feeding and discharging station, the trimming station, the welding station and the visual detection station in sequence;
the feeding and discharging station is used for feeding the jig loaded with the stator to be welded to the turntable mechanism from the production line or outputting and discharging the stator after the detection of the visual detection station is finished; the wire cutting station is used for cutting and shaping the terminal outgoing line of the stator; the welding station is used for carrying out welding operation on the cut and shaped star points or the outgoing line terminals; and the visual detection station is used for detecting the welded star points or outgoing line terminals.
2. The full-automatic resistance welding machine according to claim 1, wherein the welding station comprises a resistance welding machine and a welding seat, the resistance welding machine is arranged on the welding seat, the resistance welding machine comprises a machine body, a welding frame, a fixed welding head and a movable welding head, the fixed welding head is arranged opposite to the movable welding head, the machine body is arranged on the welding frame, the machine body is connected with the fixed welding head and the movable welding head, and the fixed welding head is connected with the welding frame; and the movable welding head is in driving connection with the welding driving part, and the welding driving part drives the movable welding head to move linearly towards the fixed welding head.
3. The full automatic resistance welding machine according to claim 2, wherein the welding seat comprises an X-axis moving seat and a Y-axis moving seat, the X-axis moving seat is arranged on the Y-axis moving seat, the resistance welding machine is arranged on the X-axis moving seat, and the position movement of the resistance welding machine is realized through the X-axis moving seat and the Y-axis moving seat.
4. The full-automatic resistance welding machine according to claim 1, wherein the welding station further comprises a rotating base, the rotating base comprises a rotating plate and a rotating support, the rotating plate is provided with a plurality of ejector rods matched with the jig, the plurality of ejector rods are arranged on the same circumference, the rotating support is provided with a rotating jacking driving part, the rotating jacking driving part is in driving connection with the rotating base, and the rotating jacking driving part moves the rotating base to perform lifting and rotating motion.
5. The full-automatic resistance welding machine according to claim 1, wherein the thread cutting station comprises a thread cutting support, a thread cutting driving component and a scissors component, the thread cutting driving component is disposed on the thread cutting support, the scissors component is disposed on the execution end of the thread cutting driving component, the scissors component comprises a scissors base and a scissors cylinder, a fixed blade and a moving blade are disposed on the scissors base, the moving blade is slidably disposed on the scissors base, the moving blade is in driving connection with the scissors cylinder, and the scissors cylinder drives the moving blade to move towards the fixed blade.
6. The full automatic resistance welding machine of claim 5, wherein the scissors assembly further comprises a fixed shaping block and a movable shaping block, the fixed shaping block is arranged on the fixed blade, the movable shaping block is arranged on the movable blade, and shaping openings are formed in the fixed shaping block and the movable shaping block.
7. The full-automatic resistance welding machine according to claim 4, wherein the rotary jacking driving component comprises a jacking cylinder and a rotary motor, the rotary motor is connected with the rotary support through a motor base, the rotary motor is in driving connection with the rotary base through a synchronous belt, a piston rod of the jacking cylinder is in driving connection with the rotary support, and the jacking cylinder drives the rotary support to move up and down.
8. The full-automatic resistance welding machine according to claim 1, wherein the feeding and discharging station comprises a material rack and a material taking gripper for clamping a jig, the material taking gripper is arranged on a material taking plate, a feeding and discharging driving part is arranged on the material rack, the feeding and discharging driving part is in driving connection with the material taking plate, and the feeding and discharging driving part drives the material taking gripper on the material taking plate to make linear motion.
9. The full-automatic resistance welding machine according to claim 8, wherein the material taking gripper comprises a double-shaft cylinder and two material taking clamping jaws in driving connection with the double-shaft cylinder, the double-shaft cylinder is arranged on the material taking plate, a material taking guide rail is arranged on the material taking plate, a material taking slide block is arranged on the material taking guide rail, the material taking clamping jaws are connected with the material taking slide block, a clamping block is arranged on the free end of each material taking clamping jaw, a clamping groove matched with the shape of the clamping jaw is arranged on the clamping block, and the double-shaft cylinder drives the two material taking clamping jaws to move relatively.
10. The fully automatic resistance welding machine of claim 1, wherein the vision inspection station comprises a multi-axis robot and a camera disposed on an implement end of the multi-axis robot.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202021325492.9U CN212600216U (en) | 2020-07-08 | 2020-07-08 | Full-automatic resistance welding machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202021325492.9U CN212600216U (en) | 2020-07-08 | 2020-07-08 | Full-automatic resistance welding machine |
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| Publication Number | Publication Date |
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| CN212600216U true CN212600216U (en) | 2021-02-26 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN202021325492.9U Active CN212600216U (en) | 2020-07-08 | 2020-07-08 | Full-automatic resistance welding machine |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113732435A (en) * | 2021-11-05 | 2021-12-03 | 江苏亚力防爆电机有限公司 | Explosion-proof motor stator welding equipment |
-
2020
- 2020-07-08 CN CN202021325492.9U patent/CN212600216U/en active Active
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113732435A (en) * | 2021-11-05 | 2021-12-03 | 江苏亚力防爆电机有限公司 | Explosion-proof motor stator welding equipment |
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