CN108477668A - A kind of low temperature cigarette processing method and its application - Google Patents
A kind of low temperature cigarette processing method and its application Download PDFInfo
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- CN108477668A CN108477668A CN201810264800.2A CN201810264800A CN108477668A CN 108477668 A CN108477668 A CN 108477668A CN 201810264800 A CN201810264800 A CN 201810264800A CN 108477668 A CN108477668 A CN 108477668A
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- tobacco
- low temperature
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- 235000019504 cigarettes Nutrition 0.000 title claims abstract description 99
- 238000003672 processing method Methods 0.000 title claims abstract description 18
- 241000208125 Nicotiana Species 0.000 claims abstract description 104
- 235000002637 Nicotiana tabacum Nutrition 0.000 claims abstract description 104
- 239000000463 material Substances 0.000 claims abstract description 51
- MDYZKJNTKZIUSK-UHFFFAOYSA-N tyloxapol Chemical compound O=C.C1CO1.CC(C)(C)CC(C)(C)C1=CC=C(O)C=C1 MDYZKJNTKZIUSK-UHFFFAOYSA-N 0.000 claims abstract description 30
- 238000004519 manufacturing process Methods 0.000 claims abstract description 11
- 238000001035 drying Methods 0.000 claims abstract description 9
- 238000005096 rolling process Methods 0.000 claims abstract description 5
- 238000002156 mixing Methods 0.000 claims description 36
- 238000010438 heat treatment Methods 0.000 claims description 28
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 27
- 238000000889 atomisation Methods 0.000 claims description 25
- 239000000835 fiber Substances 0.000 claims description 24
- ATRRKUHOCOJYRX-UHFFFAOYSA-N Ammonium bicarbonate Chemical compound [NH4+].OC([O-])=O ATRRKUHOCOJYRX-UHFFFAOYSA-N 0.000 claims description 22
- 239000000853 adhesive Substances 0.000 claims description 20
- 230000001070 adhesive effect Effects 0.000 claims description 20
- 229910000013 Ammonium bicarbonate Inorganic materials 0.000 claims description 19
- 235000012538 ammonium bicarbonate Nutrition 0.000 claims description 19
- 239000001099 ammonium carbonate Substances 0.000 claims description 19
- DNIAPMSPPWPWGF-UHFFFAOYSA-N Propylene glycol Chemical group CC(O)CO DNIAPMSPPWPWGF-UHFFFAOYSA-N 0.000 claims description 15
- 239000002994 raw material Substances 0.000 claims description 14
- 238000000034 method Methods 0.000 claims description 12
- 238000002604 ultrasonography Methods 0.000 claims description 9
- 229910052799 carbon Inorganic materials 0.000 claims description 8
- 239000000843 powder Substances 0.000 claims description 8
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 claims description 7
- 239000007787 solid Substances 0.000 claims description 7
- 235000013599 spices Nutrition 0.000 claims description 7
- CURLTUGMZLYLDI-UHFFFAOYSA-N Carbon dioxide Chemical compound O=C=O CURLTUGMZLYLDI-UHFFFAOYSA-N 0.000 claims description 6
- 238000000227 grinding Methods 0.000 claims description 6
- 238000003756 stirring Methods 0.000 claims description 6
- IXPNQXFRVYWDDI-UHFFFAOYSA-N 1-methyl-2,4-dioxo-1,3-diazinane-5-carboximidamide Chemical compound CN1CC(C(N)=N)C(=O)NC1=O IXPNQXFRVYWDDI-UHFFFAOYSA-N 0.000 claims description 5
- 239000004832 casein glue Substances 0.000 claims description 5
- 239000006185 dispersion Substances 0.000 claims description 5
- 229920000159 gelatin Polymers 0.000 claims description 5
- 235000019322 gelatine Nutrition 0.000 claims description 5
- 239000007788 liquid Substances 0.000 claims description 5
- 238000002360 preparation method Methods 0.000 claims description 5
- 235000010413 sodium alginate Nutrition 0.000 claims description 5
- 239000000661 sodium alginate Substances 0.000 claims description 5
- 229940005550 sodium alginate Drugs 0.000 claims description 5
- 239000002699 waste material Substances 0.000 claims description 5
- 238000009775 high-speed stirring Methods 0.000 claims description 4
- RSWGJHLUYNHPMX-UHFFFAOYSA-N Abietic-Saeure Natural products C12CCC(C(C)C)=CC2=CCC2C1(C)CCCC2(C)C(O)=O RSWGJHLUYNHPMX-UHFFFAOYSA-N 0.000 claims description 3
- 239000001828 Gelatine Substances 0.000 claims description 3
- 235000006679 Mentha X verticillata Nutrition 0.000 claims description 3
- 235000002899 Mentha suaveolens Nutrition 0.000 claims description 3
- 235000001636 Mentha x rotundifolia Nutrition 0.000 claims description 3
- HDSBZMRLPLPFLQ-UHFFFAOYSA-N Propylene glycol alginate Chemical compound OC1C(O)C(OC)OC(C(O)=O)C1OC1C(O)C(O)C(C)C(C(=O)OCC(C)O)O1 HDSBZMRLPLPFLQ-UHFFFAOYSA-N 0.000 claims description 3
- 229920001131 Pulp (paper) Polymers 0.000 claims description 3
- KHPCPRHQVVSZAH-HUOMCSJISA-N Rosin Natural products O(C/C=C/c1ccccc1)[C@H]1[C@H](O)[C@@H](O)[C@@H](O)[C@@H](CO)O1 KHPCPRHQVVSZAH-HUOMCSJISA-N 0.000 claims description 3
- 239000001569 carbon dioxide Substances 0.000 claims description 3
- 229910002092 carbon dioxide Inorganic materials 0.000 claims description 3
- 239000001913 cellulose Substances 0.000 claims description 3
- 235000010980 cellulose Nutrition 0.000 claims description 3
- 229920002678 cellulose Polymers 0.000 claims description 3
- 235000010409 propane-1,2-diol alginate Nutrition 0.000 claims description 3
- 239000000770 propane-1,2-diol alginate Substances 0.000 claims description 3
- 239000011347 resin Substances 0.000 claims description 3
- 229920005989 resin Polymers 0.000 claims description 3
- KHPCPRHQVVSZAH-UHFFFAOYSA-N trans-cinnamyl beta-D-glucopyranoside Natural products OC1C(O)C(O)C(CO)OC1OCC=CC1=CC=CC=C1 KHPCPRHQVVSZAH-UHFFFAOYSA-N 0.000 claims description 3
- QGZKDVFQNNGYKY-UHFFFAOYSA-N Ammonia Chemical compound N QGZKDVFQNNGYKY-UHFFFAOYSA-N 0.000 claims description 2
- VHUUQVKOLVNVRT-UHFFFAOYSA-N Ammonium hydroxide Chemical compound [NH4+].[OH-] VHUUQVKOLVNVRT-UHFFFAOYSA-N 0.000 claims description 2
- 108010010803 Gelatin Proteins 0.000 claims description 2
- 229920002907 Guar gum Polymers 0.000 claims description 2
- 229920003171 Poly (ethylene oxide) Polymers 0.000 claims description 2
- 235000010407 ammonium alginate Nutrition 0.000 claims description 2
- 239000000728 ammonium alginate Substances 0.000 claims description 2
- KPGABFJTMYCRHJ-YZOKENDUSA-N ammonium alginate Chemical compound [NH4+].[NH4+].O1[C@@H](C([O-])=O)[C@@H](OC)[C@H](O)[C@H](O)[C@@H]1O[C@@H]1[C@@H](C([O-])=O)O[C@@H](O)[C@@H](O)[C@H]1O KPGABFJTMYCRHJ-YZOKENDUSA-N 0.000 claims description 2
- 235000010948 carboxy methyl cellulose Nutrition 0.000 claims description 2
- 239000008273 gelatin Substances 0.000 claims description 2
- 235000011852 gelatine desserts Nutrition 0.000 claims description 2
- 235000010417 guar gum Nutrition 0.000 claims description 2
- 239000000665 guar gum Substances 0.000 claims description 2
- 229960002154 guar gum Drugs 0.000 claims description 2
- GBCAVSYHPPARHX-UHFFFAOYSA-M n'-cyclohexyl-n-[2-(4-methylmorpholin-4-ium-4-yl)ethyl]methanediimine;4-methylbenzenesulfonate Chemical compound CC1=CC=C(S([O-])(=O)=O)C=C1.C1CCCCC1N=C=NCC[N+]1(C)CCOCC1 GBCAVSYHPPARHX-UHFFFAOYSA-M 0.000 claims description 2
- 235000010408 potassium alginate Nutrition 0.000 claims description 2
- 239000000737 potassium alginate Substances 0.000 claims description 2
- MZYRDLHIWXQJCQ-YZOKENDUSA-L potassium alginate Chemical compound [K+].[K+].O1[C@@H](C([O-])=O)[C@@H](OC)[C@H](O)[C@H](O)[C@@H]1O[C@@H]1[C@@H](C([O-])=O)O[C@@H](O)[C@@H](O)[C@H]1O MZYRDLHIWXQJCQ-YZOKENDUSA-L 0.000 claims description 2
- 240000000491 Corchorus aestuans Species 0.000 claims 1
- 235000011777 Corchorus aestuans Nutrition 0.000 claims 1
- 235000010862 Corchorus capsularis Nutrition 0.000 claims 1
- LFQSCWFLJHTTHZ-UHFFFAOYSA-N Ethanol Chemical compound CCO LFQSCWFLJHTTHZ-UHFFFAOYSA-N 0.000 claims 1
- 230000000694 effects Effects 0.000 abstract description 12
- 230000001953 sensory effect Effects 0.000 abstract description 10
- 239000002304 perfume Substances 0.000 abstract description 8
- 238000010924 continuous production Methods 0.000 abstract description 2
- 238000007613 slurry method Methods 0.000 abstract description 2
- PEDCQBHIVMGVHV-UHFFFAOYSA-N Glycerine Chemical compound OCC(O)CO PEDCQBHIVMGVHV-UHFFFAOYSA-N 0.000 description 8
- 239000003795 chemical substances by application Substances 0.000 description 7
- 239000003205 fragrance Substances 0.000 description 6
- 235000011187 glycerol Nutrition 0.000 description 4
- 238000012545 processing Methods 0.000 description 4
- 206010013786 Dry skin Diseases 0.000 description 3
- 239000003610 charcoal Substances 0.000 description 3
- 230000007547 defect Effects 0.000 description 3
- 238000005516 engineering process Methods 0.000 description 3
- 240000008564 Boehmeria nivea Species 0.000 description 2
- 238000011156 evaluation Methods 0.000 description 2
- 235000013305 food Nutrition 0.000 description 2
- 239000007789 gas Substances 0.000 description 2
- 235000013772 propylene glycol Nutrition 0.000 description 2
- 239000003507 refrigerant Substances 0.000 description 2
- 239000000126 substance Substances 0.000 description 2
- 235000019505 tobacco product Nutrition 0.000 description 2
- 244000198134 Agave sisalana Species 0.000 description 1
- QGZKDVFQNNGYKY-UHFFFAOYSA-O Ammonium Chemical compound [NH4+] QGZKDVFQNNGYKY-UHFFFAOYSA-O 0.000 description 1
- 244000025254 Cannabis sativa Species 0.000 description 1
- UGFAIRIUMAVXCW-UHFFFAOYSA-N Carbon monoxide Chemical compound [O+]#[C-] UGFAIRIUMAVXCW-UHFFFAOYSA-N 0.000 description 1
- 244000246386 Mentha pulegium Species 0.000 description 1
- 235000016257 Mentha pulegium Nutrition 0.000 description 1
- 235000004357 Mentha x piperita Nutrition 0.000 description 1
- 229920000168 Microcrystalline cellulose Polymers 0.000 description 1
- 240000008866 Ziziphus nummularia Species 0.000 description 1
- 239000002253 acid Substances 0.000 description 1
- 239000011149 active material Substances 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 210000000988 bone and bone Anatomy 0.000 description 1
- 238000006555 catalytic reaction Methods 0.000 description 1
- 235000009508 confectionery Nutrition 0.000 description 1
- 238000000354 decomposition reaction Methods 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 230000005611 electricity Effects 0.000 description 1
- 238000002474 experimental method Methods 0.000 description 1
- 238000000605 extraction Methods 0.000 description 1
- 239000000796 flavoring agent Substances 0.000 description 1
- 239000003546 flue gas Substances 0.000 description 1
- 239000003292 glue Substances 0.000 description 1
- 229920000591 gum Polymers 0.000 description 1
- 235000001050 hortel pimenta Nutrition 0.000 description 1
- 229910052739 hydrogen Inorganic materials 0.000 description 1
- 239000001257 hydrogen Substances 0.000 description 1
- 125000004435 hydrogen atom Chemical class [H]* 0.000 description 1
- 230000000215 hyperchromic effect Effects 0.000 description 1
- 235000019813 microcrystalline cellulose Nutrition 0.000 description 1
- 239000008108 microcrystalline cellulose Substances 0.000 description 1
- 229940016286 microcrystalline cellulose Drugs 0.000 description 1
- 229910000069 nitrogen hydride Inorganic materials 0.000 description 1
- 238000007493 shaping process Methods 0.000 description 1
- 239000000779 smoke Substances 0.000 description 1
- 230000000391 smoking effect Effects 0.000 description 1
- 238000012360 testing method Methods 0.000 description 1
- 238000005979 thermal decomposition reaction Methods 0.000 description 1
Classifications
-
- A—HUMAN NECESSITIES
- A24—TOBACCO; CIGARS; CIGARETTES; SIMULATED SMOKING DEVICES; SMOKERS' REQUISITES
- A24B—MANUFACTURE OR PREPARATION OF TOBACCO FOR SMOKING OR CHEWING; TOBACCO; SNUFF
- A24B15/00—Chemical features or treatment of tobacco; Tobacco substitutes, e.g. in liquid form
- A24B15/18—Treatment of tobacco products or tobacco substitutes
- A24B15/22—Treatment of tobacco products or tobacco substitutes by application of electric or wave energy or particle radiation
-
- A—HUMAN NECESSITIES
- A24—TOBACCO; CIGARS; CIGARETTES; SIMULATED SMOKING DEVICES; SMOKERS' REQUISITES
- A24B—MANUFACTURE OR PREPARATION OF TOBACCO FOR SMOKING OR CHEWING; TOBACCO; SNUFF
- A24B3/00—Preparing tobacco in the factory
- A24B3/14—Forming reconstituted tobacco products, e.g. wrapper materials, sheets, imitation leaves, rods, cakes; Forms of such products
Landscapes
- Health & Medical Sciences (AREA)
- General Health & Medical Sciences (AREA)
- Toxicology (AREA)
- Chemical & Material Sciences (AREA)
- Chemical Kinetics & Catalysis (AREA)
- General Chemical & Material Sciences (AREA)
- Manufacture Of Tobacco Products (AREA)
Abstract
The object of the present invention is to provide a kind of low temperature cigarette processing method and its applications, in thick slurry method, on tobacco leaf reproduced by means of rolling Process ba- sis, material is stirred and evenly mixed using ultrasonic-microwave collaboration, evenly dispersed be distributed in of the Alevaire of higher proportion is set to heat in the reconstituted tobacco that do not burn, it bonds simultaneously preferable, surface adhesion, reconstituted tobacco intensity is good, it improves and heats machine cigarette adaptability on the reconstituted tobacco that do not burn, enable the normal cigarette of existing cigarette making and tipping machine, continuous production is good, production efficiency is high, and it is chemically reacted in heat drying process, it is porous in producing bubbles inside, increase internal surface area, the Alevaire of high-content is set to be more evenly distributed, the low temperature cigarette suction atomizing effect rolled improves, cigarette perfume is abundant, sensory effects are good.
Description
Technical field
The present invention relates to heating not to burn novel tobacco field, and in particular to a kind of low temperature cigarette processing method and its answers
With.
Background technology
Novel tobacco heating tobacco product form of not burning is rich and varied in the world now, such as luxuriant and rich with fragrance iQos not, British-American Tobacco
The Glo of grass, the charcoal that RJ Reynolds Tobacco Holdings ,Inc. releases heat cigarette Core, and heating incombustible material is all to use reconstituted tobacco for carrier, only
It is that technology is not quite similar.
Low temperature cigarette is one kind based on tobacco component, loads large dosage of Alevaire, passes through cigarette technique machine-shaping
Heating do not burn cigarette, when use, which passes through, is heated at high temperature release, forms haze effect, has atomization in producing process
Agent is unevenly distributed, and tobacco material surface is easily adhered, easily skids, and normal cigarette is difficult to existing processing technology, and when cigarette easily stops
The defect and deficiency of vehicle, low production efficiency.
Invention content
According to above-mentioned insufficient and defect, the object of the present invention is to provide a kind of low temperature cigarette processing method and its application,
In thick slurry method, tobacco leaf reproduced by means of rolling Process ba- sis, material is stirred and evenly mixed using ultrasonic-microwave collaboration, makes the atomization of higher proportion
Agent is evenly dispersed to be distributed in low temperature reconstituted tobacco, while being bonded preferably, and surface adhesion, reconstituted tobacco intensity is good, improves
It is atomized machine cigarette adaptability on reconstituted tobacco, enables the normal cigarette of existing cigarette making and tipping machine, continuous production is good, production efficiency is high,
And chemically reacted in heat drying process, it is porous in producing bubbles inside, increase internal surface area, makes the atomization of high-content
Agent is more evenly distributed, and aspirates atomizing effect improvement, and cigarette perfume is abundant, and sensory effects are good.
The goal of the invention of the present invention is achieved through the following technical solutions:
A kind of low temperature cigarette processing method and its application, specifically comprise the following steps:
(1) raw material preparation:Prepare following various raw materials by mass percentage:Tobacco material 40~63%, Alevaire 10~
35%, adhesive 2~10%, essence spice for cigarette 1~5%, ammonium hydrogen carbonate 0.1-5%, fiber 1~5%, water 10~43%;
(2) dry material co-grinding:Tobacco material, solid adhesive are put into Lowtemperaturepulverizer high speed in proportion to crush
Uniformly obtain dry material powder, mesh number is the mesh of 40 mesh~200;
(3) wet stock mixing is uniformly dispersed:By above-mentioned steps 1) described in fiber and water pour into material barrel in proportion, it is high
Speed stirring while, be added above-mentioned steps 1) quality proportioning Alevaire, tobacco aromaticss, then using ultrasound, microwave cooperating auxiliary
The obtained mixing thing liquid of mixing, is then added ammonium hydrogen carbonate, stirring and dissolving is slowly added into above-mentioned steps 2) dry material
In powder, high-speed stirred is uniform together, makes the dispersions such as fiber, Alevaire, tobacco aromaticss evenly;
(4) roll-in:By above-mentioned steps 3) dried mixed material, then through 1~6 rolling process, obtain thickness
The atomization reconstituted tobacco of 0.15mm-0.3mm;
(5) heat drying:By above-mentioned steps 4) atomization reconstituted tobacco, heated through 80~150 DEG C of baking ovens, make ammonium hydrogen carbonate
Heated to be decomposed into ammonia gas and water and carbon dioxide, the noresidue in reconstituted tobacco is dried to water content 1~7%, obtains heating not
Burn reconstituted tobacco.
(6) cigarette is processed:By above-mentioned steps 5) gained heating do not burn reconstituted tobacco through cigarette manufacturing procedure, this hair is made
Bright low temperature cigarette.
Further, the tobacco material is the one such or several mixing of tobacco leaf, offal, tobacco waste.
Further, the Alevaire is the mixing of propylene glycol, glycerine, is food-grade, quality proportioning 1:1~
50。
Further, the adhesive is gelatin, guar gum, rosin resin, gelatine, casein glue, sodium alginate, sea
Ammonium alginate, potassium alginate, CMC, bassora gum, polyethylene oxide, microcrystalline cellulose, propylene glycol alginate are one such or several
The mixing of kind.
Further, the tobacco aromaticss be essence spice for cigarette, mint flavouring, tobacco extract, red date extract,
The mixing of one or more of plum extract.
Further, the ammonium hydrogen carbonate is food-grade.
Further, the fiber is the mixing of one or both in wood pulp cellulose, ramie pulp fiber.
Further, the temperature for preparing water in the step (1) is 0-25 DEG C, in this way can be to avoid ammonium bicarbonate breaks down.
Further, the rate of step (3) the high speed stirring is 100~800r/min.
Further, ultrasonic-microwave collaboration auxiliary in the step (3) is to carry out ultrasound using microwave ultrasonic wave combination instrument
Microwave cooperating assists, microwave power:0~1000W;Ultrasonic power:0~1500W is continuously adjustable;Microwave frequency:2450MHz;
Ultrasonic frequency:25KHz;Time is 10~30min.
Low temperature cigarette of the present invention can be applied in electrical heating or carbon heating low temperature cigarette, on roll-in method Process ba- sis, be adopted
The chemical method for being generated gas by thermal decomposition with ammonium hydrogen carbonate keeps generation bubble in low temperature reconstituted tobacco porous, increase inner surface
Product, makes the Alevaire of high-content be more evenly distributed, and reconstituted tobacco surface adhesion, and frictional force is promoted, and improves atomization again
Machine cigarette adaptability on tobacco leaf is made, the normal cigarette of existing cigarette making and tipping machine is enable, and aspirates atomizing effect improvement, sensory effects
It is good.
The beneficial effects of the invention are as follows:
(1) it uses present invention process method to prepare low temperature cigarette, tobacco material and solid adhesive is uniformly mixed and crushed
Dry material is formed, then by fiber, water, Alevaire, tobacco aromaticss etc. using modes mixings such as ultrasonic-microwave collaboration auxiliary, stirrings
Afterwards together with ammonium hydrogen carbonate, it is added in dry material and continues to stir evenly, stirred and evenly mixed in water and microwave ultrasound cooperates with auxiliary
Under effect, not only high-content Alevaire, adhesive, tobacco material, fragrance, ammonium hydrogen carbonate etc. are uniformly distributed, and NH3As catalysis
Agent is catalyzed the hyperchromic flavourings of Mei Lade that reconstituted tobacco raw material occurs under high temperature in heat drying and reacts, and generation is suitable for cigarette
The aroma substance of style improves the aesthetic quality of the atomization reconstituted tobacco, because decomposition reaction generates great amount of carbon dioxide minute bubbles,
Reconstituted tobacco surface area is set to increase, atomization agent content further increases, and atomizing effect is good, reconstituted tobacco surface adhesion, processing
Adaptability improves, and is applied in the low temperature cigarettes such as electrical heating, charcoal heating, and suction smog is uniform and reaches traditional cigarette suction smog
Amount is horizontal;
(2) agitated and microwave ultrasound auxiliary extraction acts on, and more aroma components and active material are precipitated and release in tobacco leaf
It puts, cigarette perfume is enriched full when heated atomization, so that consumer is generated satisfaction and novel sense, is overcome Alevaire in reconstituted tobacco
Being unevenly distributed leads to poor atomizing effect, cigarette bad adaptability, the defect of low production efficiency;
(3) in present invention process, tobacco material, solid adhesive co-grinding is uniform, rosin resin, the bone of use
The adhesive such as glue, casein glue, sodium alginate make to do, after wet stock mixing, tobacco material, fiber, adhesive, cigarette addition
Good bonding between agent, Alevaire makes reconstituted tobacco have certain intensity, reduces powder rate, enhances resist processing, shortens mixed
It closes, the time of agitating procedure, while improving production efficiency, the heating atomization preferably remained in atomization reconstituted tobacco is natural
Fragrance component, makes that the low temperature cigarette atomizing effect is good, cigarette perfume is full, concentration is good, comfortable taste, brings people's satisfaction.
The simple mild easily realization of present invention process condition, can realize high fog agent being uniformly distributed in reconstituted tobacco, and
Normal volume, which is connected into, heats the cigarette that do not burn, and production efficiency is high, applies, has in electrical heating, charcoal heating novel tobacco product
Good prospects for commercial application.
Specific implementation mode
The present invention is described in detail below in conjunction with specific embodiment.
Embodiment 1
A kind of low temperature cigarette processing method, specifically comprises the following steps:
(1) raw material preparation:Tobacco material 40%, Alevaire 21%, adhesive 2%, essence spice for cigarette 1%, bicarbonate
Ammonium 0.1%, fiber 1%, water 34.9% prepare various raw materials by above-mentioned raw materials quality proportioning;The tobacco material be tobacco leaf,
Offal, tobacco waste, quality proportioning 1:0.1:0.1;The Alevaire is propylene glycol, glycerine, and food-grade, quality proportioning is
1:12;The adhesive is propylene glycol alginate, gelatine, and mass ratio between the two is 1:0.6;The tobacco aromaticss
For mint flavouring, tobacco extract, quality proportioning 1:2;The ammonium hydrogen carbonate is food-grade;The fiber is that wood pulp is fine
Peacekeeping ramie pulp fiber, it is 1 to match:0.1;The water is 2 DEG C of water;
(2) dry material co-grinding:Tobacco material, solid adhesive are put into Lowtemperaturepulverizer high speed in proportion to crush
Uniformly, mesh number is 50 mesh;
(3) wet stock mixing is uniformly dispersed:Above-mentioned steps 1) described in fiber and water pour into material barrel in proportion,
While 200r/min high-speed stirreds, be added above-mentioned steps 1) quality proportioning Alevaire, tobacco aromaticss, then using ultrasound, it is micro-
Wave collaboration auxiliary, obtained mixing thing liquid are added ammonium hydrogen carbonate stirring and dissolving, are slowly added to above-mentioned steps 2) mixing is
In even dry material powder, 200r/min high-speed stirreds are uniform together, make the dispersions such as fiber, Alevaire, tobacco aromaticss evenly;
Further, ultrasonic-microwave collaboration auxiliary is to carry out ultrasonic-microwave association using microwave ultrasonic wave combination instrument
With auxiliary, microwave power:150W;Ultrasonic power:150W;Microwave frequency:2450MHz;Ultrasonic frequency:25KHz;Time is
30min;
(4) roll-in:By above-mentioned steps 4) dried mixed material, then through 6 rolling process, obtain thickness 0.2mm's
It is atomized reconstituted tobacco;
(5) heat drying:By above-mentioned steps 4) described in atomization reconstituted tobacco, through 80 DEG C of baking oven heat dryings to water content
6.2%, the heating for obtaining the present invention is not burnt reconstituted tobacco;
(6) cigarette is processed:By above-mentioned steps 5) obtained heating do not burn reconstituted tobacco through cigarette manufacturing procedure, this is made
Invention low temperature cigarette.
Low temperature cigarette of the present invention, because air entrapment is porous, internal surface area increases, and so that the Alevaire of high-content is distributed more equal
Even, surface adhesion improves machine cigarette adaptability on atomization reconstituted tobacco, enables the normal cigarette of existing cigarette making and tipping machine, in electricity
It is applied in heating or carbon heating low temperature cigarette, suction atomization quantity is big and uniform, has this perfume of tobacco and refrigerant sense, sensory effects
It is good.
Embodiment 2
The invention is realized by the following technical scheme:
A kind of low temperature cigarette processing method, specifically comprises the following steps:
(1) raw material preparation:Tobacco material 48%, Alevaire 26%, adhesive 10%, essence spice for cigarette 1%, bicarbonate
Ammonium 2%, fiber 3%, water 10% prepare various raw materials by above-mentioned raw materials quality proportioning;The tobacco material is tobacco leaf, cigarette
The mixing of stalk, tobacco waste, three's mass ratio are 1:0.20:0.15;The Alevaire is the mixing of propylene glycol, glycerine, food
Grade, quality proportioning 1:10;The adhesive is the mixing of casein glue, sodium alginate, and mass ratio between the two is
1:0.6;The tobacco aromaticss are the mixing of tobacco extract, plum extract, and quality proportioning between the two is 1:1;Institute
The ammonium hydrogen carbonate stated is food-grade;The fiber is the mixing of wood-fibred and sisal fiber, and it is 1 to match:1;The water is
10 DEG C of water;
(2) dry material co-grinding:Tobacco material, solid adhesive are put into Lowtemperaturepulverizer high speed in proportion to crush
Uniformly, mesh number is 100 mesh;
(3) wet stock mixing is uniformly dispersed:Above-mentioned steps 1) described in fiber and water pour into material barrel in proportion,
While 350r/min high-speed stirreds, be added above-mentioned steps 1) quality proportioning Alevaire, tobacco aromaticss, then using ultrasound, it is micro-
Wave collaboration auxiliary, obtained mixing thing liquid are added ammonium hydrogen carbonate stirring and dissolving, are slowly added to above-mentioned steps 2) mixing is
In even dry material powder, 350r/min high-speed stirreds are uniform together, make material dispersion evenly;
Further, ultrasonic-microwave collaboration auxiliary is to carry out ultrasonic-microwave association using microwave ultrasonic wave combination instrument
With auxiliary, microwave power:400W;Ultrasonic power:400W;Microwave frequency:2450MHz;Ultrasonic frequency:25KHz;Time is
23min;
(4) roll-in:By above-mentioned steps 4) dried mixed material, then through 5 roll-ins, obtain the atomization of thickness 0.28mm
Reconstituted tobacco;
(5) dry:By above-mentioned steps 4) described in atomization reconstituted tobacco, through 112 DEG C of baking oven heat dryings to water content
4.8%, the heating for obtaining the present invention is not burnt reconstituted tobacco;
(6) cigarette is processed:By above-mentioned steps 5) reconstituted tobacco that do not burn is heated through chopping, this is made in cigarette manufacturing procedure
Invention low temperature cigarette.
Low temperature cigarette of the present invention, producing bubbles inside is porous, increases internal surface area, so that the Alevaire of high-content is distributed more equal
Even, surface adhesion improves machine cigarette adaptability on atomization reconstituted tobacco, enables the normal cigarette of existing cigarette making and tipping machine, can be
Is applied in electrical heating or carbon heating low temperature cigarette, suction atomizing effect improves, and amount of smoke is big and uniformly, have plentiful tobacco perfume (or spice) and
The sour-sweet fragrance of plum, tobacco sensory effects are good.
Embodiment 3
The invention is realized by the following technical scheme:
A kind of low temperature cigarette processing method, specifically comprises the following steps:
(1) raw material preparation:Tobacco material 52%, Alevaire 12%, adhesive 5%, essence spice for cigarette 1%, bicarbonate
Ammonium 5%, fiber 5%, water 20% prepare various raw materials by above-mentioned raw materials quality proportioning;The tobacco material is tobacco leaf, cigarette
The mixing of stalk, tobacco waste, three's mass ratio are 1:0.15:0.15;The Alevaire is the mixing of propylene glycol, glycerine, food
Grade, quality proportioning 1:50;The adhesive is the mixing of casein glue, sodium alginate, mass ratio 3:8;Described
Tobacco aromaticss are the mixing of tobacco extract, red date extract, plum extract, and the quality proportioning between three is 1:0.5:
0.5;The ammonium hydrogen carbonate is food-grade;The fiber is wood-fibred;The warm water is 25 DEG C of water;
(2) dry material co-grinding:Tobacco material, solid adhesive and ammonium hydrogen carbonate are put into Lowtemperaturepulverizer in proportion
High speed crushes uniformly, and mesh number is 200 mesh;
(3) wet stock mixing is uniformly dispersed:Above-mentioned steps 1) described in fiber and warm water pour into material barrel in proportion,
While 700r/min high-speed stirreds, be added above-mentioned steps 1) quality proportioning Alevaire, tobacco aromaticss, then using ultrasound, it is micro-
Wave collaboration auxiliary, obtained mixing thing liquid heat ammonium bicarbonate solubility, are slowly added to above-mentioned steps 2) it is described uniformly mixed
In dry material powder, 700r/min high-speed stirreds are uniform together, make material dispersion evenly;
Further, ultrasonic-microwave collaboration auxiliary is to carry out ultrasonic-microwave association using microwave ultrasonic wave combination instrument
With auxiliary, microwave power:800W;Ultrasonic power:800W;Microwave frequency:2450MHz;Ultrasonic frequency:25KHz;Time is
11min;
(4) roll-in:By above-mentioned steps 4) dried mixed material, then through 3 roll-ins, obtain thickness 0.25mm atomizations again
Make tobacco leaf;
(5) dry:By above-mentioned steps 4) the atomization reconstituted tobacco, through 148 DEG C of baking oven heat dryings to water content
1.5%, the heating for obtaining the present invention is not burnt reconstituted tobacco;
(6) cigarette is processed:By above-mentioned steps 5) it heats and does not burn reconstituted tobacco through chopping cigarette manufacturing procedure, this hair is made
Bright low temperature cigarette.
Low temperature cigarette of the present invention, producing bubbles inside is porous, increases internal surface area, so that the Alevaire of high-content is distributed more equal
Even, surface adhesion improves machine cigarette adaptability on atomization reconstituted tobacco, enables the normal cigarette of existing cigarette making and tipping machine, can be
It is applied in electrical heating or carbon heating low temperature cigarette, suction atomizing effect is good, and flue gas is full, cigarette perfume is abundant, carries sour-sweet fragrance, sense
Official's effect is good.
Test example 1:Sensory effects are evaluated
Low temperature cigarette prepared by embodiment 1-3, (common process cooperates with processing, not plus carbon without microwave ultrasound with control
Low temperature cigarette made of machine cigarette on the atomization thin slice of sour hydrogen ammonium), carry out sensory evaluating smoking contrast experiment.
The result shows that (as shown in table 1):Low temperature cigarette provided by the invention, atomization base material producing bubbles inside is porous, increases
Big internal surface area makes the Alevaire of high-content be more evenly distributed, surface adhesion, and it is suitable to improve machine cigarette on low temperature reconstituted tobacco
Ying Xing enables the normal cigarette of existing cigarette making and tipping machine, is applied in electrical heating or carbon heating low temperature cigarette product, when sensory evaluation takes out
Inhaling atomizing effect improves, and atomization quantity is big and uniform, has abundant cigarette perfume, the refrigerant fragrance of peppermint, the fragrant and sweet gas of jujube or plum acid fragrant,
Sensory effects are good.
1. low temperature cigarette sensory evaluation of table
The above description is merely a specific embodiment, but scope of protection of the present invention is not limited thereto, any
Belong to those skilled in the art in the technical scope disclosed by the present invention, the change or replacement that can be readily occurred in all are answered
It is included within the scope of the present invention.
Claims (10)
1. a kind of low temperature cigarette processing method, it is characterised in that include the following steps:
(1) raw material preparation:Prepare following various raw materials by mass percentage:Tobacco material 40~63%, Alevaire 10~35%,
Adhesive 2~10%, essence spice for cigarette 1~5%, ammonium hydrogen carbonate 0.1-5%, fiber 1~5%, water 10~43%;
(2) dry material co-grinding:Tobacco material, solid adhesive and ammonium hydrogen carbonate are put into proportion in Lowtemperaturepulverizer high
Speed, which crushes, uniformly obtains dry material powder, and mesh number is the mesh of 40 mesh~200;
(3) wet stock mixing is uniformly dispersed:By above-mentioned steps 1) described in fiber and water pour into material barrel in proportion, high-speed stirring
While mixing, be added above-mentioned steps 1) quality proportioning Alevaire, tobacco aromaticss, then using ultrasound, microwave cooperating assist mixing
Obtained mixing thing liquid, is then added ammonium hydrogen carbonate, and stirring and dissolving is slowly added into above-mentioned steps 2) the dry material powder
In, high-speed stirred is uniform together, makes fiber, Alevaire, tobacco aromaticss dispersion evenly;
(4) roll-in:By above-mentioned steps 3) dried mixed material, then through 1~6 rolling process, obtain thickness 0.15mm-
The atomization reconstituted tobacco of 0.3mm;
(5) heat drying:By above-mentioned steps 4) atomization reconstituted tobacco, heated through 80~150 DEG C of baking ovens, keep ammonium hydrogen carbonate heated
It is decomposed into ammonia gas and water and carbon dioxide, the noresidue in reconstituted tobacco is dried to water content 1~7%, obtains heating and not burn
Reconstituted tobacco.
(6) cigarette is processed:By above-mentioned steps 5) gained heating do not burn reconstituted tobacco through cigarette manufacturing procedure, low temperature volume is made
Cigarette.
2. low temperature cigarette processing method as described in claim 1, it is characterised in that:The tobacco material be tobacco leaf, offal,
The one such or several mixing of tobacco waste.
3. low temperature cigarette processing method as described in claim 1, it is characterised in that:The Alevaire is propylene glycol, the third three
The mixing of alcohol is food-grade, quality proportioning 1:1~50.
4. low temperature cigarette processing method as described in claim 1, it is characterised in that:The adhesive be gelatin, guar gum,
Rosin resin, gelatine, casein glue, sodium alginate, ammonium alginate, potassium alginate, CMC, bassora gum, polyethylene oxide, crystallite
The one such or several mixing of cellulose, propylene glycol alginate.
5. low temperature cigarette processing method as described in claim 1, it is characterised in that:The tobacco aromaticss are that flavouring essence for tobacco is fragrant
Material, the mixing of one or more of mint flavouring, tobacco extract, red date extract, plum extract.
6. low temperature cigarette processing method as described in claim 1, it is characterised in that:The fiber is wood pulp cellulose, jute pulp
The mixing of one or both in fiber.
7. low temperature cigarette processing method as described in claim 1, it is characterised in that:Prepare the temperature of water in the step (1)
It is 0-25 DEG C.
8. low temperature cigarette processing method as described in claim 1, it is characterised in that:The speed of step (3) the high speed stirring
Rate is 100~800r/min.
9. low temperature cigarette processing method as described in claim 1, it is characterised in that:Ultrasonic-microwave cooperates in the step (3)
Auxiliary is to carry out ultrasonic-microwave collaboration auxiliary, microwave power using microwave ultrasonic wave combination instrument:0~1000W;Ultrasonic power:
0~1500W is continuously adjustable;Microwave frequency:2450MHz;Ultrasonic frequency:25KHz;Time is 10~30min.
10. a kind of low temperature cigarette prepared such as any one of claim 1-9 the methods heats low temperature cigarette in electrical heating or carbon
Middle application.
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