CN110742298A - Method for preventing tobacco sheets from being adhered during storage - Google Patents

Method for preventing tobacco sheets from being adhered during storage Download PDF

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Publication number
CN110742298A
CN110742298A CN201911118178.5A CN201911118178A CN110742298A CN 110742298 A CN110742298 A CN 110742298A CN 201911118178 A CN201911118178 A CN 201911118178A CN 110742298 A CN110742298 A CN 110742298A
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tobacco
tobacco sheets
sheets
preventing
water
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CN201911118178.5A
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CN110742298B (en
Inventor
童宇星
李鹏飞
喻世涛
蒋心圆
姚建武
彭瑞
王水明
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China Tobacco Hubei Industrial LLC
Hubei Xinye Tobacco Sheet Development Co Ltd
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China Tobacco Hubei Industrial LLC
Hubei Xinye Tobacco Sheet Development Co Ltd
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    • AHUMAN NECESSITIES
    • A24TOBACCO; CIGARS; CIGARETTES; SIMULATED SMOKING DEVICES; SMOKERS' REQUISITES
    • A24BMANUFACTURE OR PREPARATION OF TOBACCO FOR SMOKING OR CHEWING; TOBACCO; SNUFF
    • A24B3/00Preparing tobacco in the factory
    • A24B3/14Forming reconstituted tobacco products, e.g. wrapper materials, sheets, imitation leaves, rods, cakes; Forms of such products
    • AHUMAN NECESSITIES
    • A24TOBACCO; CIGARS; CIGARETTES; SIMULATED SMOKING DEVICES; SMOKERS' REQUISITES
    • A24BMANUFACTURE OR PREPARATION OF TOBACCO FOR SMOKING OR CHEWING; TOBACCO; SNUFF
    • A24B15/00Chemical features or treatment of tobacco; Tobacco substitutes, e.g. in liquid form
    • A24B15/18Treatment of tobacco products or tobacco substitutes
    • A24B15/24Treatment of tobacco products or tobacco substitutes by extraction; Tobacco extracts
    • A24B15/26Use of organic solvents for extraction
    • AHUMAN NECESSITIES
    • A24TOBACCO; CIGARS; CIGARETTES; SIMULATED SMOKING DEVICES; SMOKERS' REQUISITES
    • A24BMANUFACTURE OR PREPARATION OF TOBACCO FOR SMOKING OR CHEWING; TOBACCO; SNUFF
    • A24B3/00Preparing tobacco in the factory
    • A24B3/12Steaming, curing, or flavouring tobacco

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  • Chemical & Material Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • General Chemical & Material Sciences (AREA)
  • Manufacture Of Tobacco Products (AREA)

Abstract

The invention discloses a method for preventing tobacco sheets from being adhered during storage, which comprises the following steps: the protective agent is sprayed to the tobacco sheets and dried, the tobacco sheets are molded, the contact area of the sheets is reduced, the compression elasticity of the sheets is increased, the film forming performance between the tobacco sheets is increased, the molecular motion of the contact surface of the tobacco sheets is blocked, and meanwhile, the content of moisture in the tobacco sheets can be reduced, so that adhesion is reduced.

Description

Method for preventing tobacco sheets from being adhered during storage
Technical Field
The invention relates to the field of tobacco sheets, in particular to a method for preventing the tobacco sheets from being adhered during storage.
Background
The tobacco sheet is one of important raw materials of cigarette products, has great influence on the quality of the cigarette products, and is also a main raw material for heating and non-combusting novel tobacco products.
The problem of adhesion is deposited to sheet among the present tobacco sheet production process is a tobacco sheet and deposits and use the great problem, because tobacco sheet preparation volume is big, generally need deposit 2-3 months, the phenomenon of adhesion can appear in the storage process, the leading cause has two, a tobacco sheet is comparatively level, after the extrusion, area of contact is big, and because tobacco sheet water content is higher, it can the adhesion to place for a long time, the second reason is, tobacco sheet itself contains water, and do not have fine diaphragm between sheet and the sheet, molecular motion leads to the adhesion.
Disclosure of Invention
In order to solve the problems, the invention provides a method for preventing the tobacco sheets from being adhered during storage, which reduces the contact area of the sheets, increases the pressure-resistant elasticity of the sheets, increases the film-forming property among the tobacco sheets, blocks the molecular motion of the contact surface of the tobacco sheets, and simultaneously can reduce the content of moisture in the tobacco sheets so as to reduce the adhesion.
The technical scheme of the invention is to provide a method for preventing tobacco sheets from being adhered during storage, which comprises the following steps: spraying a protective agent to the tobacco sheets and drying; and shaping the tobacco sheets.
Preferably, the protective agent comprises the following components in parts by weight: 1-3 parts of chitosan, 0.1-1 part of pullulan, 0.1-0.5 part of water-soluble rosin pentaerythritol ester, 1-3 parts of polyethylene glycol and 0.1-0.5 part of polyvinyl alcohol.
Preferably, the shaping mode comprises one or more of embossing roller embossing shaping and corrugation shaping.
Preferably, the drying temperature is 30-40 ℃, and the drying time is 3-5 h.
Preferably, the spraying thickness of the protective agent is 1-3 mm.
Preferably, the contact area of adjacent tobacco sheets after shaping is 50-70% based on 100% of the total area of the individual tobacco sheets.
Preferably, the preparation method of the water-soluble rosin pentaerythritol ester comprises the following steps: performing addition reaction on rosin and maleic anhydride to obtain an intermediate product; and catalytically esterifying the intermediate product and pentaerythritol to obtain the water-soluble rosin pentaerythritol ester.
Preferably, the shape of the corrugated corrugation of the corrugated shape comprises one or more of a U shape, a V shape and a UV shape.
Preferably, the addition reaction temperature is 160-190 ℃, and the reaction time is 2 h.
Preferably, the esterification reaction temperature is 210-250 ℃, and the reaction time is 2-5 h.
The protective agent chitosan used in the scheme is a natural high molecular material chitin derivative, has good film forming property, can form a semipermeable membrane on the surface of a tobacco sheet, has permeability and water resistance, keeps the respiration of the tobacco sheet, has good barrier property to water vapor and water, prevents the migration of water inside and outside the tobacco sheet, blocks the molecular motion of the contact surface of the tobacco sheet, reduces the requirement on the water content in the manufacturing process of the tobacco sheet, is favorable for storing and reducing adhesion, is natural water-soluble neutral glucan, is colorless, tasteless and nontoxic, has good film forming property, has gloss and transparent film, has lower air permeability than other high molecular films, has different molecular weights and different film forming concentration requirements, is mutually cooperated to form a film, enhances the stability of the formed film, and prevents the large flowability of a film forming solution caused by the undersize concentration of a single component, thin film, or thick film solution due to excessive concentration of single component, difficult degassing, easy formation of bubbles on the surface, and uneven film.
Rosin has good film forming property, wide source, no toxicity, transparency and stability, can inhibit water evaporation, reduce respiratory strength and the like, but rosin pentaerythritol ester has higher emulsification process difficulty, not only greatly increases production cost, but also has poor stability of the produced emulsified product and unstable film forming property, so that the method prepares the water-soluble rosin pentaerythritol ester by an esterification method, can form a film without emulsification, can enrich the fragrance of the tobacco sheet, has stronger fragrance, and simultaneously has permeability, water resistance and good barrier property of the film to water vapor and water, prevents the migration of the water inside and outside the tobacco sheet, blocks the molecular motion of the contact surface of the tobacco sheet, reduces the requirement on the water content in the manufacturing process of the tobacco sheet, and is beneficial to storage and reduction of adhesion.
The invention has the beneficial effects that:
1. the shape of the tobacco sheets is increased, so that the contact area between the sheets is reduced, the pressure-resistant elasticity of the tobacco sheets is increased, and the problems that the tobacco sheets are flat, the contact area is larger after the tobacco sheets are stored and extruded, and the tobacco sheets are adhered after being placed for a long time are solved;
2. the protective agent has good film forming property, can form a semipermeable membrane on the surface of the tobacco sheet, has permeability and water resistance, keeps the respiration of the tobacco sheet, has good barrier property to water vapor and water, prevents the migration of water inside and outside the tobacco sheet, blocks the molecular motion of the contact surface of the tobacco sheet, reduces the requirement on the water content in the manufacturing process of the tobacco sheet, and is beneficial to storage and reduction of adhesion;
3. the water-soluble rosin pentaerythritol ester is prepared by an esterification method, the film can be formed without emulsification, the fragrance of the tobacco sheet can be enriched, the fragrance is stronger, the synergistic effect of film formation is enhanced, the film is more stable, and the retention time is longer;
4. the characteristics that chitosan and pullulan can form films but have different molecular weights and different requirements on film forming concentration are utilized, the synergistic effect is enhanced, the stability of the formed films is enhanced, and the film forming liquid is prevented from being high in fluidity and thin due to too small concentration of a single component or being viscous due to too large concentration of the single component, not easy to degas, easy to form bubbles on the surfaces and uneven.
Drawings
FIG. 1 shows an embossing roller for molding according to the present embodiment;
FIG. 2 is a tobacco sheet after being pressed by the embossing roll pattern;
Detailed Description
In order to facilitate understanding of the present invention, the technical solutions of the present invention will be further described with reference to the following detailed description and the accompanying drawings, but the present invention is not limited thereto.
Example 1
Preparing water-soluble rosin pentaerythritol ester:
weighing 300 g of refined rosin, grinding, adding the refined rosin into a 500 m L four-neck flask, heating and melting, stirring when the temperature rises to about 160-.
Example 2
Preparing an anti-adhesion tobacco sheet:
carrying out manual impurity removal on the tobacco waste material, carrying out pretreatment of stem washing, and airing;
weighing 500g of the raw materials after impurity removal, putting into 2.5L of extracting solution, wherein the extracting solution is 2% aqueous solution of a urea bag agent, carrying out ultrasonic extraction at 40-60 ℃, wherein the ultrasonic extraction frequency is 3KHz-5KHz, the extraction time is 4-6h, and carrying out solid-liquid separation treatment to obtain an extracting solution;
centrifuging the extract solution at 12000r/min by a butterfly centrifuge for 3-5min to reduce the residue content, and collecting the supernatant;
concentrating the purified extract liquor to 40% by using a double-effect climbing-film evaporator to obtain a concentrated solution;
filtering the concentrated solution by a rectangular sieve of 200 meshes to obtain filtered concentrated solution; adding essence and spice into the filtered concentrated solution to prepare coating liquid according to paper-making reconstituted tobacco process specification, and coating the coating liquid on a formed substrate to prepare a tobacco leaf sheet;
drying the tobacco leaf slices to a moisture content of 8-12% and a drying temperature of 30-40 ℃;
weighing 1-3g of chitosan, 0.1-1g of pullulan, 0.1-0.5g of water-soluble rosin pentaerythritol ester, 10-30g of polyethylene glycol and 0.1-0.5g of polyvinyl alcohol, wherein the polyethylene glycol is PEG200-PEG600, and the polyethylene glycol is a solvent, and uniformly stirring and mixing to obtain a protective agent;
spraying a protective agent to the tobacco leaf slices under the condition of hot air, wherein the thickness of the protective agent is 1-3mm, and the protective agent can be measured by controlling the weight of the sprayed protective agent;
drying the tobacco leaf slices at the drying temperature of 30-40 ℃ for 3-5 h;
and (3) embossing the secondarily dried tobacco leaf sheets, putting the secondarily dried tobacco leaf sheets into an embossing machine for further processing, pressing the tobacco leaf sheets oppositely through two embossing rolling shafts, wherein embossing patterns are engraved on one of the two embossing rolling shafts, and embossing the tobacco leaf sheets into lines after the tobacco leaf sheets pass through the embossing machine, so that the anti-adhesion tobacco leaf sheets are obtained.
Example 3
Preparing an anti-adhesion tobacco sheet:
carrying out manual impurity removal on the tobacco waste material, carrying out pretreatment of stem washing, and airing;
weighing 500g of the raw materials after impurity removal, putting into 2.5L of extracting solution, wherein the extracting solution is 2% aqueous solution of a urea bag agent, carrying out ultrasonic extraction at 40-60 ℃, wherein the ultrasonic extraction frequency is 3KHz-5KHz, the extraction time is 4-6h, and carrying out solid-liquid separation treatment to obtain an extracting solution;
centrifuging the extract solution at 12000r/min by a butterfly centrifuge for 3-5min to reduce the residue content, and collecting the supernatant;
concentrating the purified extract liquor to 40% by using a double-effect climbing-film evaporator to obtain a concentrated solution;
filtering the concentrated solution by a rectangular sieve of 200 meshes to obtain filtered concentrated solution; adding essence and spice into the filtered concentrated solution to prepare coating liquid according to paper-making reconstituted tobacco process specification, and coating the coating liquid on a formed substrate to prepare a tobacco leaf sheet;
drying the tobacco leaf slices to a moisture content of 8-12% and a drying temperature of 30-40 ℃;
weighing 1-3g of chitosan, 0.1-1g of pullulan, 0.1-0.5g of water-soluble rosin pentaerythritol ester, 10-30g of polyethylene glycol and 0.1-0.5g of polyvinyl alcohol, wherein the polyethylene glycol is PEG200-PEG600, and the polyethylene glycol is a solvent, and uniformly stirring and mixing to obtain a protective agent;
spraying a protective agent to the tobacco leaf slices under the condition of hot air, wherein the thickness of the protective agent is 1-3mm, and the protective agent can be measured by controlling the weight of the sprayed protective agent;
drying the tobacco leaf slices at the drying temperature of 30-40 ℃ for 3-5 h;
and (3) performing corrugation modeling on the secondarily dried tobacco sheets, putting the secondarily dried tobacco sheets into a corrugated board forming machine for further processing, and pressing to obtain the anti-adhesion tobacco sheets, wherein the tobacco sheets are one or more of U-shaped, V-shaped and UV-shaped tobacco sheets.
Example 4
Comparative example 1:
carrying out manual impurity removal on the tobacco waste material, carrying out pretreatment of stem washing, and airing;
weighing 500g of the raw materials after impurity removal, putting into 2.5L of extracting solution, wherein the extracting solution is 2% aqueous solution of a urea bag agent, carrying out ultrasonic extraction at 40-60 ℃, wherein the ultrasonic extraction frequency is 3KHz-5KHz, the extraction time is 4-6h, and carrying out solid-liquid separation treatment to obtain an extracting solution;
centrifuging the extract solution at 12000r/min by a butterfly centrifuge for 3-5min to reduce the residue content, and collecting the supernatant;
concentrating the purified extract liquor to 40% by using a double-effect climbing-film evaporator to obtain a concentrated solution;
filtering the concentrated solution by a rectangular sieve of 200 meshes to obtain filtered concentrated solution; adding essence and spice into the filtered concentrated solution to prepare coating liquid according to paper-making reconstituted tobacco process specification, and coating the coating liquid on a formed substrate to prepare a tobacco leaf sheet;
drying the tobacco leaf slices to a moisture content of 8-12% and a drying temperature of 30-40 ℃;
weighing 1-3g of chitosan, 0.1-1g of pullulan, 0.1-0.5g of water-soluble rosin pentaerythritol ester, 10-30g of polyethylene glycol and 0.1-0.5g of polyvinyl alcohol, wherein the polyethylene glycol is PEG200-PEG600, and the polyethylene glycol is a solvent, and uniformly stirring and mixing to obtain a protective agent;
spraying a protective agent to the tobacco leaf slices under the condition of hot air, wherein the thickness of the protective agent is 1-3mm, and the protective agent can be measured by controlling the weight of the sprayed protective agent;
and drying the tobacco leaf sheets at the drying temperature of 30-40 ℃ for 3-5h to obtain the tobacco sheets 1.
Example 5
Comparative example 2
Carrying out manual impurity removal on the tobacco waste material, carrying out pretreatment of stem washing, and airing;
weighing 500g of the raw materials after impurity removal, putting into 2.5L of extracting solution, wherein the extracting solution is 2% aqueous solution of a urea bag agent, carrying out ultrasonic extraction at 40-60 ℃, wherein the ultrasonic extraction frequency is 3KHz-5KHz, the extraction time is 4-6h, and carrying out solid-liquid separation treatment to obtain an extracting solution;
centrifuging the extract solution at 12000r/min by a butterfly centrifuge for 3-5min to reduce the residue content, and collecting the supernatant;
concentrating the purified extract liquor to 40% by using a double-effect climbing-film evaporator to obtain a concentrated solution;
filtering the concentrated solution by a rectangular sieve of 200 meshes to obtain filtered concentrated solution; adding essence and spice into the filtered concentrated solution to prepare coating liquid according to paper-making reconstituted tobacco process specification, and coating the coating liquid on a formed substrate to prepare a tobacco leaf sheet;
drying the tobacco leaf slices to a moisture content of 8-12% and a drying temperature of 30-40 ℃;
and (3) taking the dried tobacco leaf sheets for corrugated molding, taking the tobacco leaf sheets subjected to secondary drying, further processing the tobacco leaf sheets in a corrugated board forming machine, and pressing to obtain the tobacco leaf sheets 2, wherein the tobacco leaf sheets are one or more of U-shaped, V-shaped and UV-shaped tobacco leaf sheets.
Example 6
Carrying out manual impurity removal on the tobacco waste material, carrying out pretreatment of stem washing, and airing;
weighing 500g of the raw materials after impurity removal, putting into 2.5L of extracting solution, wherein the extracting solution is 2% aqueous solution of a urea bag agent, carrying out ultrasonic extraction at 40-60 ℃, wherein the ultrasonic extraction frequency is 3KHz-5KHz, the extraction time is 4-6h, and carrying out solid-liquid separation treatment to obtain an extracting solution;
centrifuging the extract solution at 12000r/min by a butterfly centrifuge for 3-5min to reduce the residue content, and collecting the supernatant;
concentrating the purified extract liquor to 40% by using a double-effect climbing-film evaporator to obtain a concentrated solution;
filtering the concentrated solution by a rectangular sieve of 200 meshes to obtain filtered concentrated solution; according to the technical specification of reconstituted tobacco by a paper-making method, essence and spice are added into the filtered concentrated solution to prepare coating liquid, and the coating liquid is coated on a formed substrate to prepare a tobacco leaf slice 3.
Example 7
The adhesion condition of the tobacco flakes prepared in the examples 2 to 6 after being stored for 1 to 3 months and the water content of the tobacco flakes are detected, and the results are shown in table 1, which shows that the tobacco flakes prepared by the scheme have good anti-adhesion performance and stable water holding capacity.
TABLE 1 measurement of tobacco flake adhesion and moisture content
Figure DEST_PATH_IMAGE002
The above description is only a preferred embodiment of the present invention, and all equivalent changes and modifications made in accordance with the claims of the present invention should be covered by the present invention.

Claims (10)

1. A method of preventing adhesion in storage of tobacco sheets, comprising the steps of:
spraying a protective agent to the tobacco sheets and drying;
and shaping the tobacco sheets.
2. The method for preventing the tobacco sheets from being adhered during storage according to claim 1, wherein the protective agent comprises the following components in parts by weight: 1-3 parts of chitosan, 0.1-1 part of pullulan, 0.1-0.5 part of water-soluble rosin pentaerythritol ester, 10-30 parts of polyethylene glycol and 0.1-0.5 part of polyvinyl alcohol.
3. The method for preventing the tobacco sheets from being adhered during storage according to claim 1, wherein the shaping mode comprises one or more of embossing roller embossing shaping and corrugation shaping.
4. The method of claim 1, wherein the drying temperature is 30-40 ℃ and the drying time is 3-5 h.
5. The method of claim 1, wherein the protective agent is sprayed to a thickness of 1-3 mm.
6. The method of claim 1, wherein the contact area between adjacent tobacco sheets after forming is 50-70% of the total area of the tobacco sheets as 100%.
7. The method for preventing tobacco sheets from storage blocking according to claim 2, wherein the water-soluble rosin pentaerythritol ester is prepared by a method comprising the steps of:
performing addition reaction on rosin and maleic anhydride to obtain an intermediate product;
and catalytically esterifying the intermediate product and pentaerythritol to obtain the water-soluble rosin pentaerythritol ester.
8. The method for preventing tobacco sheets from being stuck during storage according to claim 3, wherein the corrugated shape of the corrugated corrugations comprises one or more of a U shape, a V shape and a UV shape.
9. The method as claimed in claim 5, wherein the temperature of the addition reaction is 160-190 ℃ and the reaction time is 2 h.
10. The method as claimed in claim 5, wherein the esterification reaction temperature is 210 ℃ and 250 ℃ and the reaction time is 2-5 h.
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Cited By (2)

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CN111838747A (en) * 2020-07-23 2020-10-30 广东省金叶科技开发有限公司 Stripping composition, stripping reagent, application thereof, preparation method of stripping reagent and method for stripping reconstituted tobacco
CN113693260A (en) * 2020-05-20 2021-11-26 秦皇岛烟草机械有限责任公司 A method of forming a homogenized tobacco sheet

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CN113693260A (en) * 2020-05-20 2021-11-26 秦皇岛烟草机械有限责任公司 A method of forming a homogenized tobacco sheet
CN113693260B (en) * 2020-05-20 2023-02-21 秦皇岛烟草机械有限责任公司 A method of forming a homogenized tobacco sheet
CN111838747A (en) * 2020-07-23 2020-10-30 广东省金叶科技开发有限公司 Stripping composition, stripping reagent, application thereof, preparation method of stripping reagent and method for stripping reconstituted tobacco
CN111838747B (en) * 2020-07-23 2022-07-01 广东省金叶科技开发有限公司 Stripping composition, stripping reagent, application thereof, preparation method of stripping reagent and method for stripping reconstituted tobacco

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