CN108355835A - A kind of integrated machine for sorting domestic garbage - Google Patents
A kind of integrated machine for sorting domestic garbage Download PDFInfo
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- CN108355835A CN108355835A CN201810141383.2A CN201810141383A CN108355835A CN 108355835 A CN108355835 A CN 108355835A CN 201810141383 A CN201810141383 A CN 201810141383A CN 108355835 A CN108355835 A CN 108355835A
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- 239000010813 municipal solid waste Substances 0.000 title claims abstract description 47
- 239000000463 material Substances 0.000 claims description 50
- 238000000926 separation method Methods 0.000 claims description 21
- 230000005540 biological transmission Effects 0.000 claims description 6
- 238000003306 harvesting Methods 0.000 claims 8
- 238000010298 pulverizing process Methods 0.000 claims 3
- 239000010802 sludge Substances 0.000 claims 3
- 239000000428 dust Substances 0.000 claims 1
- 238000003756 stirring Methods 0.000 abstract description 30
- 238000007885 magnetic separation Methods 0.000 abstract description 23
- 230000007613 environmental effect Effects 0.000 abstract description 5
- 238000013461 design Methods 0.000 abstract description 3
- 238000005265 energy consumption Methods 0.000 abstract description 3
- 238000012545 processing Methods 0.000 abstract description 3
- 239000002699 waste material Substances 0.000 description 19
- 239000010791 domestic waste Substances 0.000 description 12
- 238000012216 screening Methods 0.000 description 12
- 230000000694 effects Effects 0.000 description 4
- 230000005291 magnetic effect Effects 0.000 description 4
- 238000000034 method Methods 0.000 description 4
- 239000004033 plastic Substances 0.000 description 4
- 238000004891 communication Methods 0.000 description 3
- 238000010586 diagram Methods 0.000 description 3
- 239000000835 fiber Substances 0.000 description 3
- 239000000123 paper Substances 0.000 description 3
- 239000002245 particle Substances 0.000 description 3
- 238000011161 development Methods 0.000 description 2
- 238000003912 environmental pollution Methods 0.000 description 2
- 239000003302 ferromagnetic material Substances 0.000 description 2
- 239000011521 glass Substances 0.000 description 2
- 239000000919 ceramic Substances 0.000 description 1
- 238000009264 composting Methods 0.000 description 1
- 238000010276 construction Methods 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 239000012634 fragment Substances 0.000 description 1
- 230000005484 gravity Effects 0.000 description 1
- 239000010806 kitchen waste Substances 0.000 description 1
- 239000000696 magnetic material Substances 0.000 description 1
- 230000005389 magnetism Effects 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 239000002184 metal Substances 0.000 description 1
- 238000004064 recycling Methods 0.000 description 1
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B03—SEPARATION OF SOLID MATERIALS USING LIQUIDS OR USING PNEUMATIC TABLES OR JIGS; MAGNETIC OR ELECTROSTATIC SEPARATION OF SOLID MATERIALS FROM SOLID MATERIALS OR FLUIDS; SEPARATION BY HIGH-VOLTAGE ELECTRIC FIELDS
- B03C—MAGNETIC OR ELECTROSTATIC SEPARATION OF SOLID MATERIALS FROM SOLID MATERIALS OR FLUIDS; SEPARATION BY HIGH-VOLTAGE ELECTRIC FIELDS
- B03C1/00—Magnetic separation
- B03C1/02—Magnetic separation acting directly on the substance being separated
- B03C1/30—Combinations with other devices, not otherwise provided for
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B02—CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
- B02C—CRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
- B02C18/00—Disintegrating by knives or other cutting or tearing members which chop material into fragments
- B02C18/0084—Disintegrating by knives or other cutting or tearing members which chop material into fragments specially adapted for disintegrating garbage, waste or sewage
- B02C18/0092—Disintegrating by knives or other cutting or tearing members which chop material into fragments specially adapted for disintegrating garbage, waste or sewage for waste water or for garbage
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B02—CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
- B02C—CRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
- B02C18/00—Disintegrating by knives or other cutting or tearing members which chop material into fragments
- B02C18/06—Disintegrating by knives or other cutting or tearing members which chop material into fragments with rotating knives
- B02C18/08—Disintegrating by knives or other cutting or tearing members which chop material into fragments with rotating knives within vertical containers
- B02C18/10—Disintegrating by knives or other cutting or tearing members which chop material into fragments with rotating knives within vertical containers with drive arranged above container
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B02—CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
- B02C—CRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
- B02C23/00—Auxiliary methods or auxiliary devices or accessories specially adapted for crushing or disintegrating not provided for in preceding groups or not specially adapted to apparatus covered by a single preceding group
- B02C23/08—Separating or sorting of material, associated with crushing or disintegrating
- B02C23/14—Separating or sorting of material, associated with crushing or disintegrating with more than one separator
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B02—CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
- B02C—CRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
- B02C23/00—Auxiliary methods or auxiliary devices or accessories specially adapted for crushing or disintegrating not provided for in preceding groups or not specially adapted to apparatus covered by a single preceding group
- B02C23/18—Adding fluid, other than for crushing or disintegrating by fluid energy
- B02C23/20—Adding fluid, other than for crushing or disintegrating by fluid energy after crushing or disintegrating
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B03—SEPARATION OF SOLID MATERIALS USING LIQUIDS OR USING PNEUMATIC TABLES OR JIGS; MAGNETIC OR ELECTROSTATIC SEPARATION OF SOLID MATERIALS FROM SOLID MATERIALS OR FLUIDS; SEPARATION BY HIGH-VOLTAGE ELECTRIC FIELDS
- B03C—MAGNETIC OR ELECTROSTATIC SEPARATION OF SOLID MATERIALS FROM SOLID MATERIALS OR FLUIDS; SEPARATION BY HIGH-VOLTAGE ELECTRIC FIELDS
- B03C1/00—Magnetic separation
- B03C1/02—Magnetic separation acting directly on the substance being separated
- B03C1/10—Magnetic separation acting directly on the substance being separated with cylindrical material carriers
- B03C1/12—Magnetic separation acting directly on the substance being separated with cylindrical material carriers with magnets moving during operation; with movable pole pieces
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07B—SEPARATING SOLIDS FROM SOLIDS BY SIEVING, SCREENING, SIFTING OR BY USING GAS CURRENTS; SEPARATING BY OTHER DRY METHODS APPLICABLE TO BULK MATERIAL, e.g. LOOSE ARTICLES FIT TO BE HANDLED LIKE BULK MATERIAL
- B07B9/00—Combinations of apparatus for screening or sifting or for separating solids from solids using gas currents; General arrangement of plant, e.g. flow sheets
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B02—CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
- B02C—CRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
- B02C2201/00—Codes relating to disintegrating devices adapted for specific materials
- B02C2201/06—Codes relating to disintegrating devices adapted for specific materials for garbage, waste or sewage
Landscapes
- Engineering & Computer Science (AREA)
- Food Science & Technology (AREA)
- Environmental & Geological Engineering (AREA)
- Combined Means For Separation Of Solids (AREA)
- Processing Of Solid Wastes (AREA)
Abstract
本发明提供了一种生活垃圾分选一体机,属于垃圾分选技术领域,初级分选装置为振动筛,上料装置一端通向垃圾收集坑,上料装置另一端通向初级分选装置一端上方,初级分选装置另一端设置在破碎装置上方,磁选装置设置在初级分选装置正下方,破碎装置设置在二级分选装置的正上方,初级分选装置和二级分选装置均为振动筛,二级分选装置下方设置有集污箱,集污箱倾斜放置,集污箱下端与磁选装置连通,二级分选装置通过抽风机和管道与破碎装置连通;磁选装置设置在搅拌装置斜上方,磁选装置与搅拌装置上端连通,搅拌装置一侧连接有吸尘器,搅拌装置另一侧与三级分选装置连通。该机具有一体化设计、自动化程度和处理效率高、环保卫生、能耗低的特点。
The invention provides an integrated domestic garbage sorting machine, which belongs to the technical field of garbage sorting. The primary sorting device is a vibrating screen. One end of the feeding device leads to a garbage collection pit, and the other end of the feeding device leads to one end of the primary sorting device. Above, the other end of the primary sorting device is set above the crushing device, the magnetic separation device is set right below the primary sorting device, the crushing device is set right above the secondary sorting device, the primary sorting device and the secondary sorting device are both It is a vibrating screen, and there is a dirt collection box under the secondary sorting device, which is placed obliquely. It is installed obliquely above the stirring device, the magnetic separation device is connected to the upper end of the stirring device, a vacuum cleaner is connected to one side of the stirring device, and the other side of the stirring device is connected to the three-stage sorting device. The machine has the characteristics of integrated design, high degree of automation and processing efficiency, environmental protection and sanitation, and low energy consumption.
Description
技术领域technical field
本发明属于垃圾分选技术领域,具体涉及一种生活垃圾分选一体机。The invention belongs to the technical field of garbage sorting, and in particular relates to an integrated machine for sorting household garbage.
背景技术Background technique
随着人们生活水平的提高,城市生活消费水平逐渐升高,随之产生的生活垃圾也越来越多。我国人口众多,是垃圾产生大国。根据住建部发布的城市垃圾统计数据,每年,我国城市垃圾产生量已经大于两亿吨;其中1500多个县城产生了接近0.7亿吨的垃圾。总体来看,我国生活垃圾产生量在四亿吨以上。对于这些数量庞大的生活垃圾中,绝大部分以填埋为主,辅之以焚烧、堆肥等其它处理方法。从资源循环利用的角度看,以填埋方法处理生活垃圾是不符合可持续发展趋势的。With the improvement of people's living standards, the consumption level of urban life is gradually increasing, and the resulting domestic waste is also increasing. Our country has a large population and is a country that produces a lot of garbage. According to the urban waste statistics released by the Ministry of Housing and Urban-Rural Development, the annual amount of urban waste in my country has exceeded 200 million tons; more than 1,500 counties have generated nearly 70 million tons of waste. Overall, my country's domestic waste production is more than 400 million tons. For these large quantities of domestic waste, most of them are mainly landfilled, supplemented by other treatment methods such as incineration and composting. From the perspective of resource recycling, it is not in line with the trend of sustainable development to dispose of domestic waste by landfill.
而在生活垃圾中,垃圾组分具有复杂性,除了日常生活产生的垃圾外,其中还混入一些建筑垃圾、玻璃、陶瓷等碎片。塑料、玻璃、金属、厨余等均是可再生或重复利用的资源,可以通过分类或分选后循环利用,因此对生活垃圾进行分类筛选,是城镇生活垃圾综合处理的重要组成部分。In domestic waste, the waste components are complex. In addition to the waste generated in daily life, some construction waste, glass, ceramics and other fragments are mixed in it. Plastic, glass, metal, kitchen waste, etc. are all renewable or reusable resources, which can be recycled after classification or sorting. Therefore, sorting and screening domestic waste is an important part of the comprehensive treatment of urban domestic waste.
目前市场上大多采用振动筛分和人工筛分相结合的方法,分选效率低、工人操作环境差,影响进一步综合治理。同时,目前振动筛分主要是通过滚筒筛对垃圾进行分类,生活垃圾通过滚筒筛筛选后,主要分为筛下物和筛上物两大类,但是滚筒筛只能按垃圾的粒度大小对生活垃圾进行大体筛分,无法将塑料、纸张或纤维等轻物质垃圾和其它重物质垃圾进行很好地分离,导致垃圾分选效率不高,分选效果不理想。At present, most of the methods on the market use a combination of vibratory screening and manual screening, which has low sorting efficiency and poor operating environment for workers, which affects further comprehensive treatment. At the same time, the current vibrating screening is mainly to classify garbage through the drum sieve. After the domestic waste is screened by the drum sieve, it is mainly divided into two categories: undersize and oversize. Garbage is generally screened, and light waste such as plastic, paper or fiber cannot be well separated from other heavy waste, resulting in low waste sorting efficiency and unsatisfactory sorting effect.
发明内容Contents of the invention
为了克服上述现有技术存在的不足,本发明提供了一种生活垃圾分选一体机。In order to overcome the deficiencies in the above-mentioned prior art, the present invention provides an integrated household garbage sorting machine.
为了实现上述目的,本发明提供如下技术方案:In order to achieve the above object, the present invention provides the following technical solutions:
一种生活垃圾分选一体机,包括上料装置、初级分选装置、搅拌装置、二级分选装置、破碎装置、磁选装置、搅拌装置和三级分选装置;An integrated domestic garbage sorting machine, including a feeding device, a primary sorting device, a stirring device, a secondary sorting device, a crushing device, a magnetic separation device, a stirring device and a tertiary sorting device;
所述初级分选装置为振动筛,所述上料装置一端通向垃圾收集坑,所述上料装置另一端通向所述初级分选装置一端上方,所述初级分选装置另一端设置在所述破碎装置上方,所述磁选装置设置在所述初级分选装置正下方,所述破碎装置设置在所述二级分选装置的正上方,所述初级分选装置和二级分选装置均为振动筛,所述二级分选装置下方设置有集污箱,所述集污箱倾斜放置,所述集污箱下端与所述磁选装置连通,所述二级分选装置通过抽风机和管道与所述破碎装置连通;The primary sorting device is a vibrating screen, one end of the feeding device leads to a garbage collection pit, and the other end of the feeding device leads above one end of the primary sorting device, and the other end of the primary sorting device is set at Above the crushing device, the magnetic separation device is arranged directly below the primary separation device, the crushing device is arranged directly above the secondary separation device, the primary separation device and the secondary separation device The devices are all vibrating screens, and a dirt collection box is arranged under the secondary separation device. The exhaust fan and the pipeline are communicated with the crushing device;
所述磁选装置设置在所述搅拌装置斜上方,所述磁选装置与所述搅拌装置上端连通,所述搅拌装置一侧连接有吸尘器,所述搅拌装置另一侧与所述三级分选装置连通。The magnetic separation device is arranged obliquely above the stirring device, the magnetic separation device communicates with the upper end of the stirring device, a vacuum cleaner is connected to one side of the stirring device, and the other side of the stirring device is connected to the third fraction Select the device to connect.
优选地,所述破碎装置包括箱体、粉碎刀盘、第一电机、第二电机、丝杆、传动螺母和连杆;Preferably, the crushing device includes a box body, a crushing cutter head, a first motor, a second motor, a screw, a drive nut and a connecting rod;
所述箱体顶面设置有第一进料口,所述箱体底部设置有第一出料口,所述粉碎刀盘设置在所述箱体内,所述粉碎刀盘包括刀盘转轴和围绕所述刀盘转轴设置的若干刀片,所述第二电机安装在所述箱体外侧壁上,所述第二电机的输出轴与所述丝杆一端固定连接,所述丝杆另一端设置有防脱帽,所述传动螺母套接在所述丝杆上,所述第一电机设置在所述箱体上方,所述刀盘转轴一端与所述第一电机的输出轴连接,所述连杆一端与所述传动螺母固定连接,所述连杆另一端与所述第一电机连接,所述初级分选装置另一端设置在所述第一进料口上方,所述二级分选装置通过抽风机和管道与所述第一进料口连通,所述第一出料口设置在所述二级分选装置的正上方。The top surface of the box body is provided with a first feed port, the bottom of the box body is provided with a first discharge port, the crushing cutterhead is arranged in the box body, and the crushing cutterhead includes a cutterhead rotating shaft and a surrounding Several blades are provided on the rotating shaft of the cutter head, the second motor is installed on the outer wall of the box, the output shaft of the second motor is fixedly connected to one end of the screw rod, and the other end of the screw rod is provided with An anti-off cap, the transmission nut is sleeved on the screw rod, the first motor is arranged above the box, one end of the cutter head shaft is connected to the output shaft of the first motor, and the connecting rod One end is fixedly connected to the drive nut, the other end of the connecting rod is connected to the first motor, the other end of the primary sorting device is set above the first feed port, and the secondary sorting device passes through The exhaust fan and the pipeline are in communication with the first material inlet, and the first material outlet is arranged directly above the secondary sorting device.
优选地,所述箱体上还设置有控制器和控制按钮,所述第一电机、第二电机和控制按钮均与所述控制器电连接。Preferably, the box is further provided with a controller and a control button, and the first motor, the second motor and the control button are all electrically connected to the controller.
优选地,所述磁选装置包括进料箱、滚筒、第三电机、第一转轴和第二转轴,所述滚筒设置在所述进料箱内,所述滚筒表面设置有电磁片,所述滚筒一端通过所述第一转轴与所述进料箱转动连接,所述滚筒另一端通过所述第二转轴与所述第三电机的输出轴连接,所述第三电机设置在于所述进料箱内壁连接的支撑板上并与所述控制器电连接,所述进料箱顶部开设有第二进料口,所述进料箱正面呈开放状态,所述进料箱底部开设有出料槽,所述出料槽下方连接有接料漏斗,所述第二进料口设置所述初级分选装置正下方,所述集污箱下端与第二进料口连通;Preferably, the magnetic separation device includes a feed box, a drum, a third motor, a first rotating shaft and a second rotating shaft, the drum is arranged in the feeding box, the surface of the drum is provided with an electromagnetic sheet, the One end of the drum is rotatably connected to the feed box through the first rotating shaft, and the other end of the drum is connected to the output shaft of the third motor through the second rotating shaft, and the third motor is arranged on the feeding box. The support plate connected to the inner wall of the box is electrically connected to the controller, the top of the feed box is provided with a second feed port, the front of the feed box is open, and the bottom of the feed box is provided with a discharge port. A trough, a receiving funnel is connected below the discharge trough, the second feeding port is set directly below the primary sorting device, and the lower end of the dirt collection box is connected to the second feeding port;
所述搅拌装置包括搅拌桶、第四电机、第三转轴和设置在所述搅拌桶内的多个搅拌桨,所述第四电机与所述控制器电连接,所述第三转轴上端设置在所述搅拌桶内,所述搅拌桨沿所述第三转轴周向均匀设置,所述第三转轴下端与所述第四电机的输出轴连接,所述进料箱设置在所述搅拌桶斜上方,所述进料箱正面和所述搅拌桶之间设置有连接通道,所述连接通道上端为与所述进料箱正面配合的矩形结构,所述连接通道下端为与所述搅拌桶配合的圆形结构,所述进料箱通过连接通道与所述搅拌桶连通;The stirring device includes a stirring barrel, a fourth motor, a third rotating shaft and a plurality of stirring paddles arranged in the stirring barrel, the fourth motor is electrically connected to the controller, and the upper end of the third rotating shaft is arranged on In the mixing barrel, the stirring paddles are evenly arranged along the circumference of the third rotating shaft, the lower end of the third rotating shaft is connected to the output shaft of the fourth motor, and the feeding box is arranged on the inclined side of the mixing barrel. Above, a connection channel is provided between the front of the feed box and the mixing barrel, the upper end of the connection channel is a rectangular structure that matches the front of the feed box, and the lower end of the connection channel is a A circular structure, the feed box communicates with the mixing barrel through a connecting channel;
所述三级分选装置包括倾斜放置的物料通道、一级风选单元、二级风选单元和三级风选单元,所述物料通道倾斜设置且上端与所述搅拌桶底部连通,所述一级风选单元、二级风选单元和三级风选单元均包括一个风选通道、引风机、重物集料箱和轻物集料箱,所述引风机与所述轻物集料箱连通,所述轻物集料箱与所述风选通道侧面连通,所述重物集料箱与所述风选通道底部连通,所述一级风选单元、二级风选单元和三级风选单元的风选通道上端从靠近所述搅拌桶一侧依次与所述物料通道底部连通,所述一级风选单元的风选通道与所述物料通道的连通处设置有一级筛网,所述二级风选单元的风选通道与所述物料通道的连通处设置有二级筛网,所述三级风选单元的风选通道与所述物料通道的连通处设置有三级筛网,所述一级筛网、二级筛网和三级筛网的网孔直径依次增大。The three-stage sorting device includes an obliquely placed material passage, a first-stage air separation unit, a second-stage air selection unit, and a third-stage air selection unit. The material passage is inclined and its upper end communicates with the bottom of the mixing tank. The primary winnowing unit, the secondary winnowing unit and the tertiary winnowing unit all comprise a winnowing channel, induced draft fan, heavy object collection box and light object collection box, and described induced draft fan and described light object aggregate box, the light collection box is connected to the side of the air selection channel, the heavy object collection box is connected to the bottom of the air selection channel, the first air selection unit, the second air selection unit and the third air selection unit The upper end of the winnowing passage of the first-stage winnowing unit communicates with the bottom of the material passage successively from the side close to the mixing barrel, and a first-level screen is arranged at the connection between the winnowing passage of the first-grade winnowing unit and the material passage A secondary screen is provided at the connection between the air selection channel of the secondary air selection unit and the material channel, and a three-stage screen is provided at the communication between the air selection channel of the three-stage air selection unit and the material channel. As for the screen, the mesh diameters of the primary screen, the secondary screen and the tertiary screen increase sequentially.
优选地,还包括机架,所述进料箱、搅拌桶、第四电机、物料通道、轻物集料箱和重物集料箱均与设置在所述机架上。Preferably, a frame is also included, and the feed box, the mixing bucket, the fourth motor, the material channel, the light object collecting box and the heavy object collecting box are all arranged on the frame.
优选地,每个所述轻物集料箱和重物集料箱均连通有物料传送带。Preferably, each of the light object collection box and the heavy object collection box is connected with a material conveyor belt.
优选地,所述初级分选装置的筛网网孔直径为10cm,所述二级分选装置的筛网网孔直径为5cm,所述一级筛网的网孔直径小于等于1cm、所述二级筛网的网孔直径为5cm,所述三级筛网的网孔直径为9cm。Preferably, the sieve mesh diameter of the primary sorting device is 10cm, the sieve mesh diameter of the secondary sorting device is 5cm, the mesh diameter of the primary sieve is less than or equal to 1cm, the The mesh diameter of the secondary sieve is 5 cm, and the mesh diameter of the third sieve is 9 cm.
优选地,所述控制器为AT89C52单片机。Preferably, the controller is an AT89C52 single-chip microcomputer.
本发明提供的生活垃圾分选一体机结构合理,设置有上料装置、初级分选装置、磁选装置、破碎装置、二级分选装置、搅拌装置和三级分选装置,通过对垃圾进行初级筛选、磁选、大件物品破碎,破碎后再分选、磁选,接着对剩余物进行搅拌,搅拌后再进行三次筛选,将塑料、纸张或纤维等轻物质垃圾和其它重物质垃圾进行很好地分离,垃圾分选的效率高,分选效果好。实现生活垃圾的源头自动化分类和减量,以解决目前因垃圾分类工作不到位所导致的在垃圾处理方面存在的环境污染、浪费土地资源、环保行业的产业化、环卫体制的改革等诸多问题,该机具有一体化设计、自动化程度高、处理效率高、环保卫生、能耗低的特点。The domestic waste sorting integrated machine provided by the present invention has a reasonable structure, and is equipped with a feeding device, a primary sorting device, a magnetic separation device, a crushing device, a secondary sorting device, a stirring device and a three-stage sorting device. Primary screening, magnetic separation, crushing of large items, sorting and magnetic separation after crushing, and then stirring the residue, and then performing three screenings after stirring, and separating light waste such as plastic, paper or fiber and other heavy waste Good separation, high efficiency of garbage sorting, and good sorting effect. Realize the automatic classification and reduction of domestic waste at the source, so as to solve many problems in waste disposal, such as environmental pollution, waste of land resources, industrialization of environmental protection industry, and reform of sanitation system, caused by inadequate waste classification work. The machine has the characteristics of integrated design, high degree of automation, high processing efficiency, environmental protection and sanitation, and low energy consumption.
附图说明Description of drawings
图1为本发明实施例1的生活垃圾分选一体机的整体结构示意图;Fig. 1 is a schematic diagram of the overall structure of the household garbage sorting machine according to Embodiment 1 of the present invention;
图2为本发明实施例1的破碎装置的结构示意图;Fig. 2 is a schematic structural view of the crushing device of Embodiment 1 of the present invention;
图3为本发明实施例1的磁选装置、搅拌装置和三级分选装置的连接结构示意图;Fig. 3 is the schematic diagram of the connection structure of the magnetic separation device, the stirring device and the three-stage sorting device of Embodiment 1 of the present invention;
图4为图3的局部示意图(不带连接通道)。Fig. 4 is a partial schematic diagram of Fig. 3 (without connecting channels).
具体实施方式Detailed ways
下面结合附图,对本发明的具体实施方式作进一步描述。以下实施例仅用于更加清楚地说明本发明的技术方案,而不能以此来限制本发明的保护范围。The specific embodiments of the present invention will be further described below in conjunction with the accompanying drawings. The following examples are only used to illustrate the technical solution of the present invention more clearly, but not to limit the protection scope of the present invention.
在本发明的描述中,需要理解的是,术语“中心”、“纵向”、“横向”、“长度”、“宽度”、“厚度”、“上”、“下”、“前”、“后”、“左”、“右”、“竖直”、“水平”、“顶”、“底”、“内”、“外”、“轴向”、“径向”、“周向”等指示的方位或位置关系为基于附图所示的方位或位置关系,仅是为了便于描述本发明的技术方案和简化描述,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本发明的限制。In describing the present invention, it should be understood that the terms "center", "longitudinal", "transverse", "length", "width", "thickness", "upper", "lower", "front", " Rear", "Left", "Right", "Vertical", "Horizontal", "Top", "Bottom", "Inner", "Outer", "Axial", "Radial", "Circumferential" The orientation or positional relationship indicated by etc. is based on the orientation or positional relationship shown in the drawings, and is only for the convenience of describing the technical solution of the present invention and simplifying the description, rather than indicating or implying that the referred device or element must have a specific orientation, Constructed and operative in a particular orientation and therefore are not to be construed as limitations of the invention.
此外,术语“第一”、“第二”等仅用于描述目的,而不能理解为指示或暗示相对重要性。在本发明的描述中,需要说明的是,除非另有明确的规定或限定,术语“相连”、“连接”应作广义理解,例如,可以是固定连接,也可以是可拆卸连接,或一体式连接;可以是机械连接,也可以是电连接;可以是直接相连,也可以是通过中间媒介间接相连。对于本领域的普通技术人员而言,可以根据具体情况理解上述术语在本发明中的具体含义。在本发明的描述中,除非另有说明,“多个”的含义是两个或两个以上,在此不再详述。In addition, the terms "first", "second", etc. are used for descriptive purposes only, and should not be construed as indicating or implying relative importance. In the description of the present invention, it should be noted that unless otherwise specified or limited, the terms "connected" and "connected" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral It can be mechanically connected or electrically connected; it can be directly connected or indirectly connected through an intermediary. Those of ordinary skill in the art can understand the specific meanings of the above terms in the present invention according to specific situations. In the description of the present invention, unless otherwise specified, "plurality" means two or more, which will not be described in detail here.
实施例1Example 1
本发明提供了一种生活垃圾分选一体机,具体如图1至图4所示,图1为一体机的整体结构,包括上料装置1、初级分选装置2、二级分选装置3、破碎装置4、磁选装置5、搅拌装置6和三级分选装置7;本实施例中上料装置1为现有的垃圾传送装置,初级分选装置2和二级分选装置3均为现有的振动筛。且初级分选装置2的筛网网孔直径为10cm,二级分选装置3的筛网网孔直径为5cm。The present invention provides an integrated household garbage sorting machine, specifically as shown in Figures 1 to 4, Figure 1 shows the overall structure of the integrated machine, including a feeding device 1, a primary sorting device 2, and a secondary sorting device 3 , crushing device 4, magnetic separation device 5, stirring device 6 and three-stage sorting device 7; Feeding device 1 is an existing garbage conveying device in the present embodiment, primary sorting device 2 and secondary sorting device 3 are all For the existing vibrating screen. And the diameter of the screen mesh of the primary sorting device 2 is 10 cm, and the diameter of the screen mesh of the secondary sorting device 3 is 5 cm.
初级分选装置2为振动筛,上料装置1一端通向垃圾收集坑8,上料装置1另一端通向初级分选装置2一端上方,初级分选装置2另一端设置在破碎装置4上方,磁选装置5设置在初级分选装置2正下方,破碎装置4设置在二级分选装置3的正上方,二级分选装置3下方设置有集污箱9,集污箱9倾斜放置,集污箱9下端与磁选装置5连通,二级分选装置3通过抽风机10和管道11与破碎装置4连通;磁选装置5设置在搅拌装置6斜上方,磁选装置5与搅拌装置6上端连通,搅拌装置6一侧连接有吸尘器12,搅拌装置6另一侧与三级分选装置7连通。The primary sorting device 2 is a vibrating screen, one end of the feeding device 1 leads to the garbage collection pit 8, the other end of the feeding device 1 leads above one end of the primary sorting device 2, and the other end of the primary sorting device 2 is set above the crushing device 4 , the magnetic separation device 5 is arranged directly below the primary sorting device 2, the crushing device 4 is arranged directly above the secondary sorting device 3, and a dirt collecting box 9 is arranged below the secondary sorting device 3, and the dirty collecting box 9 is placed obliquely , the lower end of the dirt collection box 9 communicates with the magnetic separation device 5, and the secondary separation device 3 communicates with the crushing device 4 through the exhaust fan 10 and the pipeline 11; The upper end of the device 6 is connected, a vacuum cleaner 12 is connected to one side of the stirring device 6 , and the other side of the stirring device 6 is connected to the three-stage sorting device 7 .
通过上料装置1将垃圾从垃圾收集坑8中移动至初级分选装置2上,通过初级分选装置2的处理后,直径小于10cm的垃圾从筛网落下进入磁选装置5,直径大于10cm的垃圾进入破碎装置4,在破碎装置4中打碎后进入二级分选装置3,通过二级分选装置3后直径大于5cm的垃圾隔离在二级分选装置3的筛网上,然后被抽风机10抽进破碎装置4中继续破碎,直径小于5cm的垃圾落在集污箱9内,通过集污箱9进入磁选装置5,通过磁选装置5进行磁选后,磁性物体被吸附在磁选装置5上,非磁性物体进入搅拌装置6,通过搅拌后进入三级分选装置7进行再次筛选,实现反复多次的筛选。The garbage is moved from the garbage collection pit 8 to the primary sorting device 2 by the feeding device 1. After being processed by the primary sorting device 2, the garbage with a diameter less than 10cm falls from the screen and enters the magnetic separation device 5, and the garbage with a diameter greater than 10cm The garbage enters the crushing device 4, and after being crushed in the crushing device 4, it enters the secondary sorting device 3. After passing through the secondary sorting device 3, the garbage with a diameter greater than 5 cm is isolated on the screen of the secondary sorting device 3, and then is ventilated The machine 10 is sucked into the crushing device 4 to continue crushing, and the garbage with a diameter of less than 5 cm falls in the dirt collection box 9, and enters the magnetic separation device 5 through the dirt collection box 9, and after magnetic separation by the magnetic separation device 5, the magnetic objects are adsorbed on the On the magnetic separation device 5, non-magnetic objects enter the stirring device 6, and after being stirred, enter the three-stage sorting device 7 for re-screening, realizing repeated screening.
如图2所示,破碎装置4包括箱体41、粉碎刀盘、第一电机42、第二电机43、丝杆44、传动螺母45和连杆46;As shown in Figure 2, the crushing device 4 includes a box body 41, a crushing cutterhead, a first motor 42, a second motor 43, a screw mandrel 44, a drive nut 45 and a connecting rod 46;
箱体41顶面设置有第一进料口47,箱体41底部设置有第一出料口48,粉碎刀盘设置在箱体41内,粉碎刀盘包括刀盘转轴49和围绕刀盘转轴49设置的若干刀片410,第二电机43安装在箱体41外侧壁上,第二电机43的输出轴与丝杆44一端固定连接,丝杆44另一端设置有防脱帽411,传动螺母45套接在丝杆44上,第一电机42设置在箱体41上方,刀盘转轴49一端与第一电机42的输出轴连接,连杆46一端与传动螺母45固定连接,连杆46另一端与第一电机42连接,初级分选装置2另一端设置在第一进料口47上方,二级分选装置3通过抽风机10和管道11与第一进料口47连通,第一出料口48设置在二级分选装置3的正上方。从初级分选装置2和管道11进来的的大件垃圾从第一出料口48进入箱体41中、通过第一电机42带动刀盘转轴49和刀片410转动实现破碎功能,第二电机43可实现刀盘转轴49和刀片410的上下移动,提高破碎效果。The top surface of the casing 41 is provided with a first feed port 47, the bottom of the casing 41 is provided with a first discharge port 48, and the crushing cutterhead is arranged in the casing 41. The crushing cutterhead includes a cutterhead rotating shaft 49 and a rotating shaft around the cutterhead. Several blades 410 provided at 49, the second motor 43 are installed on the outer wall of the casing 41, the output shaft of the second motor 43 is fixedly connected with one end of the screw mandrel 44, the other end of the screw mandrel 44 is provided with an anti-off cap 411, and 45 sets of transmission nuts Connected on the screw mandrel 44, the first motor 42 is arranged on the top of the casing 41, one end of the cutterhead rotating shaft 49 is connected with the output shaft of the first motor 42, one end of the connecting rod 46 is fixedly connected with the transmission nut 45, and the other end of the connecting rod 46 is connected with the drive nut 45. The first motor 42 is connected, and the other end of the primary sorting device 2 is arranged above the first feed port 47, and the secondary sorting device 3 communicates with the first feed port 47 through the exhaust fan 10 and the pipeline 11, and the first discharge port 48 is arranged directly above the secondary sorting device 3 . The bulky garbage that comes in from the primary sorting device 2 and the pipeline 11 enters the box body 41 from the first discharge port 48, drives the cutterhead rotating shaft 49 and the blade 410 to rotate through the first motor 42 to realize the crushing function, and the second motor 43 The up and down movement of the cutter head rotating shaft 49 and the blade 410 can be realized, and the crushing effect can be improved.
进一步地,为了实现自动控制,箱体41上还设置有控制器412和控制按钮414,第一电机42、第二电机43和控制按钮414均与控制器412电连接。本实施例中控制器412为AT89C52单片机。Further, in order to realize automatic control, a controller 412 and a control button 414 are also provided on the box body 41 , and the first motor 42 , the second motor 43 and the control button 414 are all electrically connected to the controller 412 . In this embodiment, the controller 412 is an AT89C52 single-chip microcomputer.
具体的,如图3和图4所示,磁选装置5包括进料箱51、滚筒52、第三电机53、第一转轴54和第二转轴55,滚筒52设置在进料箱51内,滚筒52表面设置有电磁片56,滚筒52一端通过第一转轴54与进料箱51转动连接,滚筒52另一端通过第二转轴55与第三电机53的输出轴连接,第三电机53设置在于进料箱51内壁连接的支撑板57上并与控制器412电连接,进料箱51顶部开设有第二进料口58,进料箱51正面呈开放状态,进料箱51底部开设有出料槽,出料槽下方连接有接料漏斗59,第二进料口58设置初级分选装置2正下方,集污箱9下端与第二进料口58连通。Specifically, as shown in Figure 3 and Figure 4, the magnetic separation device 5 includes a feed box 51, a drum 52, a third motor 53, a first rotating shaft 54 and a second rotating shaft 55, and the drum 52 is arranged in the feeding box 51, The surface of the drum 52 is provided with an electromagnetic sheet 56, one end of the drum 52 is rotationally connected with the feed box 51 through the first rotating shaft 54, and the other end of the drum 52 is connected with the output shaft of the third motor 53 through the second rotating shaft 55, and the third motor 53 is arranged on On the support plate 57 connected to the inner wall of the feed box 51 and electrically connected with the controller 412, the top of the feed box 51 is provided with a second feed port 58, the front of the feed box 51 is open, and the bottom of the feed box 51 is provided with an outlet. Feed trough, the bottom of the discharge trough is connected with a material receiving funnel 59, the second feed port 58 is set just below the primary sorting device 2, and the lower end of the dirt collection box 9 communicates with the second feed port 58.
搅拌装置6包括搅拌桶61、第四电机62、第三转轴63和设置在搅拌桶61内的多个搅拌桨64,第四电机62与控制器412电连接,第三转轴63上端设置在搅拌桶61内,搅拌桨64沿第三转轴63周向均匀设置,第三转轴63下端与第四电机62的输出轴连接,进料箱51设置在搅拌桶61斜上方,进料箱51正面和搅拌桶61之间设置有连接通道13,连接通道13上端为与进料箱51正面配合的矩形结构,连接通道13下端为与搅拌桶61配合的圆形结构,进料箱51通过连接通道13与搅拌桶61连通。通过第一出料口48和集污箱9进来的垃圾通过第二进料口58后落在滚筒52上,由于生活垃圾中各组分的密度、比重及所受空气阻力不同,当垃圾进入进料箱51后,垃圾中磁性较强的铁磁性物质颗粒被吸附到产生磁场的电磁片56上,非磁性物质通过滚筒52的离心作用穿过连接通道13进入搅拌桶61,电磁片56断电后铁磁性物质颗粒从电磁片56上掉下落入接料漏斗59中。经过磁选后的垃圾在搅拌装置6中被充分搅拌,便于下一步筛选。Stirring device 6 comprises mixing tank 61, the 4th motor 62, the 3rd rotating shaft 63 and a plurality of stirring paddles 64 arranged in the mixing tank 61, the 4th motor 62 is electrically connected with controller 412, the 3rd rotating shaft 63 upper end is arranged on stirring In the barrel 61, the stirring paddle 64 is evenly arranged along the circumference of the third rotating shaft 63, and the lower end of the third rotating shaft 63 is connected with the output shaft of the fourth motor 62. A connecting passage 13 is arranged between the mixing barrels 61. The upper end of the connecting passage 13 is a rectangular structure matched with the front of the feeding box 51, and the lower end of the connecting passage 13 is a circular structure matching the mixing barrel 61. The feeding box 51 passes through the connecting passage 13. It communicates with the mixing bucket 61. The garbage that comes in through the first discharge port 48 and the dirt collection box 9 falls on the drum 52 after passing through the second feed port 58. Because the density, specific gravity and air resistance of each component in the domestic waste are different, when the garbage enters After the feeding box 51, the ferromagnetic material particles with strong magnetism in the garbage are adsorbed on the electromagnetic sheet 56 that generates the magnetic field, and the non-magnetic material passes through the connecting channel 13 and enters the mixing bucket 61 through the centrifugal action of the drum 52, and the electromagnetic sheet 56 is broken. After electrification, the ferromagnetic material particles fall from the electromagnetic sheet 56 and fall into the receiving funnel 59 . The garbage after magnetic separation is fully stirred in the stirring device 6, which is convenient for the next step of screening.
三级分选装置7包括倾斜放置的物料通道71、一级风选单元、二级风选单元和三级风选单元,物料通道71倾斜设置且上端与搅拌桶61底部连通,一级风选单元、二级风选单元和三级风选单元均包括一个风选通道72、引风机73、重物集料箱74和轻物集料箱75,引风机73与轻物集料箱75连通,轻物集料箱75与风选通道72侧面连通,重物集料箱74与风选通道72底部连通,一级风选单元、二级风选单元和三级风选单元的风选通道72上端从靠近搅拌桶61一侧依次与物料通道71底部连通,一级风选单元的风选通道72与物料通道71的连通处设置有一级筛网,二级风选单元的风选通道72与物料通道71的连通处设置有二级筛网,三级风选单元的风选通道72与物料通道71的连通处设置有三级筛网,一级筛网、二级筛网和三级筛网的网孔直径依次增大。具体的,本实施例中一级筛网的网孔直径小于等于1cm、二级筛网的网孔直径为5cm,三级筛网的网孔直径为9cm。The three-stage sorting device 7 includes a material channel 71 placed obliquely, a first-stage air selection unit, a second-stage air selection unit, and a third-stage air selection unit. Unit, secondary winnowing unit and three winnowing unit all comprise a winnowing channel 72, induced draft fan 73, heavy object collection box 74 and light object collection box 75, and induced draft fan 73 communicates with light object collection box 75 , the light material collection box 75 communicates with the side of the air selection channel 72, the heavy material collection box 74 communicates with the bottom of the air selection channel 72, and the air selection channels of the first air selection unit, the second air selection unit and the third air selection unit The upper end of 72 communicates with the bottom of the material channel 71 from the side close to the mixing tank 61 in turn. The air selection channel 72 of the first air selection unit and the communication of the material channel 71 are provided with a first-level screen, and the air selection channel 72 of the second air selection unit The connection with the material channel 71 is provided with a secondary screen, and the connection between the air selection channel 72 of the three-stage wind selection unit and the material channel 71 is provided with a three-level screen, a first-level screen, a second-level screen and a third-level screen. The mesh diameter of the screen increases sequentially. Specifically, in this embodiment, the mesh diameter of the primary screen is less than or equal to 1 cm, the mesh diameter of the secondary screen is 5 cm, and the mesh diameter of the third screen is 9 cm.
被搅拌后的垃圾从搅拌桶61进入物料通道71,由于物料通道71倾斜设置,在垃圾的滑落过程中,根据垃圾的粒径不同,垃圾经过一级风选单元、二级风选单元和三级风选单元时进入不同的风选通道72中,进入风选通道72的轻质垃圾被引风机73吸到轻物集料箱75中,其余垃圾进入重物集料箱74,实现最终的筛选。同时,每个轻物集料箱75和重物集料箱74均连通有物料传送带,可通过物料传送带将筛选后的垃圾运出。The stirred garbage enters the material channel 71 from the mixing bucket 61. Since the material channel 71 is inclined, during the sliding process of the garbage, according to the particle size of the garbage, the garbage passes through the primary winnowing unit, the second winnowing unit and the third winnowing unit. Enter different winnowing passages 72 during the stage winnowing unit, the light rubbish that enters winnowing passage 72 is sucked in the light matter collecting box 75 by induced draft fan 73, and all the other rubbish enters heavy matter collecting box 74, realizes final filter. Simultaneously, each light object collection box 75 and heavy object collection box 74 are all communicated with material conveyer belt, can transport out the rubbish after screening by material conveyer belt.
为了各部件的合理放置,本实施例还包括机架14,进料箱51、搅拌桶61、第四电机62、物料通道71、轻物集料箱75和重物集料箱74均与设置在机架14上。For the rational placement of each part, present embodiment also comprises frame 14, feed box 51, mixing barrel 61, the 4th electric motor 62, material channel 71, light object collection box 75 and heavy object collection box 74 are all set with On rack 14.
本实施例提供的生活垃圾分选一体机结构合理,设置有上料装置、初级分选装置、磁选装置、破碎装置、二级分选装置、搅拌装置和三级分选装置,通过对垃圾进行初级筛选、磁选、大件物品破碎,破碎后再分选、磁选,接着对剩余物进行搅拌,搅拌后再进行三次筛选,将塑料、纸张或纤维等轻物质垃圾和其它重物质垃圾进行很好地分离,垃圾分选的效率高,分选效果好。实现生活垃圾的源头自动化分类和减量,以解决目前因垃圾分类工作不到位所导致的在垃圾处理方面存在的环境污染、浪费土地资源、环保行业的产业化、环卫体制的改革等诸多问题,该机具有一体化设计、自动化程度高、处理效率高、环保卫生、能耗低的特点。The all-in-one domestic garbage sorting machine provided in this embodiment has a reasonable structure, and is equipped with a feeding device, a primary sorting device, a magnetic Carry out primary screening, magnetic separation, crushing of large items, sorting and magnetic separation after crushing, and then stir the residue, and then perform three screenings after stirring to separate light waste such as plastic, paper or fiber and other heavy waste Good separation, high efficiency of garbage sorting, and good sorting effect. Realize the automatic classification and reduction of domestic waste at the source, so as to solve many problems in waste disposal, such as environmental pollution, waste of land resources, industrialization of environmental protection industry, and reform of sanitation system, caused by inadequate waste classification work. The machine has the characteristics of integrated design, high degree of automation, high processing efficiency, environmental protection and sanitation, and low energy consumption.
以上所述实施例仅为本发明较佳的具体实施方式,本发明的保护范围不限于此,任何熟悉本领域的技术人员在本发明披露的技术范围内,可显而易见地得到的技术方案的简单变化或等效替换,均属于本发明的保护范围。The above-described embodiments are only preferred specific implementations of the present invention, and the protection scope of the present invention is not limited thereto. Any person skilled in the art can clearly obtain the simplicity of the technical solution within the technical scope disclosed in the present invention. Changes or equivalent replacements all belong to the protection scope of the present invention.
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