CN104690063B - Domestic garbage crushing method for separating - Google Patents
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Abstract
Description
技术领域technical field
本发明涉及生活垃圾处理领域,特别是涉及一种生活垃圾破碎分选方法。The invention relates to the field of domestic waste treatment, in particular to a crushing and sorting method for domestic waste.
背景技术Background technique
在生活垃圾综合处理行业中,各种破碎和风选设备种类较多,但由于我国生活垃圾成分复杂,分类特殊,造成各种设备处理效果不佳,任何一种破碎机和分选机如果直接应用于生活垃圾上,都会因为垃圾成分的复杂性而对设备产生结构性破坏。一些共同面对的问题限制了生活垃圾综合处理行业的发展,如存在:(1)筛上物中大块塑料靠人工分拣,小块塑料就直接进行填埋;(2)填埋物料蓬松占用较大空间;(3)风选出的塑料不干净;(4)渗沥液难处理,污染环境等问题。In the domestic waste comprehensive treatment industry, there are many kinds of crushing and winnowing equipment. However, due to the complex composition and special classification of domestic waste in our country, the treatment effect of various equipment is not good. If any kind of crusher and sorting machine is directly used For domestic waste, structural damage to equipment will occur due to the complexity of the waste components. Some common problems limit the development of the domestic waste comprehensive treatment industry, such as: (1) large pieces of plastic in the sieve are manually sorted, and small pieces of plastic are directly landfilled; (2) landfill materials are fluffy Occupies a large space; (3) The plastics selected by the wind are not clean; (4) The leachate is difficult to handle and pollutes the environment.
目前的生活垃圾综合处理前处理工艺大多是进入物料通过抓斗上料,进入分选平台人工挑选出尺寸太大的物料,再进入滚筒筛筛分,筛下物直接进入后续发酵降水,筛上物直接进行填埋。这样的工艺存在填埋量大,可回收利用的资源浪费的缺点。The current pre-treatment process of domestic waste comprehensive treatment is mostly to enter the material through the grab bucket, enter the sorting platform to manually select the material with too large size, and then enter the drum sieve for screening. directly to landfill. Such a process has the disadvantages of large amount of landfill and waste of recyclable resources.
发明内容Contents of the invention
基于上述现有技术所存在的问题,本发明提供一种生活垃圾破碎分选方法,能对生活垃圾实现铁器分离,塑料分离,织物分离,有机和无机物的破碎,减小垃圾的填埋量,增加可回收利用的资源。Based on the problems existing in the above-mentioned prior art, the present invention provides a crushing and sorting method for household garbage, which can separate household garbage from iron, plastic, fabric, organic and inorganic matter, and reduce the landfill volume of garbage. , Increase recyclable resources.
为解决上述技术问题,本发明提供一种生活垃圾破碎分选方法,包括以下步骤:In order to solve the above technical problems, the present invention provides a method for crushing and sorting domestic waste, which includes the following steps:
生活垃圾计量称重后进入垃圾集料坑,由液压抓吊送至板式给料机,生活垃圾再经过链板输送机进入滚筒筛,将超大件物品筛分出,滚筒筛的筛上物进入筛上物收集系统:通过人工分拣平台和磁选选出回收物后,剩余生活垃圾送填埋场填埋;The domestic waste is weighed and enters the waste collection pit, and is transported to the apron feeder by the hydraulic grab, and then the domestic waste enters the drum screen through the chain conveyor, and the oversized items are screened out, and the sieve of the drum screen enters Sieve collection system: After the recyclables are selected by manual sorting platform and magnetic separation, the remaining domestic waste is sent to the landfill for landfill;
滚筒筛的筛下物经磁选,选出金属后,剩余物料进入生活垃圾破碎分选设备进行破碎分选出料,破碎分选处理后的物料分为三类:粒径小于50mm的筛下物、分选出的塑料、不能破碎的物料,其中50mm筛下物进入筛下物收集系统进入后续工艺;分选出的塑料进入塑料打包机;不能破碎的物料进入筛上物收集系统,最后进入填埋场。The undersize of the trommel screen is magnetically separated, and after the metal is selected, the remaining material enters the domestic waste crushing and sorting equipment for crushing and sorting. materials, sorted plastics, and unbreakable materials, among which the 50mm undersize enters the undersize collection system and enters the subsequent process; the sorted plastic enters the plastic baler; unbreakable materials enter the oversize collection system, and finally into landfill.
本发明的有益效果为:通过人工分拣平台、磁选、滚筒筛以及生活垃圾破碎分选设备配合,在处理生活垃圾过程中实现了铁器分离,塑料分离,织物分离,有机和无机物的破碎。The beneficial effects of the present invention are: through the cooperation of the manual sorting platform, magnetic separation, drum screen and domestic waste crushing and sorting equipment, iron separation, plastic separation, fabric separation, and organic and inorganic crushing are realized in the process of processing domestic waste. .
附图说明Description of drawings
为了更清楚地说明本发明实施例的技术方案,下面将对实施例描述中所需要使用的附图作简单地介绍,显而易见地,下面描述中的附图仅仅是本发明的一些实施例,对于本领域的普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据这些附图获得其他附图。In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the following will briefly introduce the accompanying drawings that need to be used in the description of the embodiments. Obviously, the accompanying drawings in the following description are only some embodiments of the present invention. For Those of ordinary skill in the art can also obtain other drawings based on these drawings on the premise of not paying creative work.
图1为本发明实施例提供的生活垃圾破碎分选方法流程图;Fig. 1 is the flow chart of the crushing and sorting method for domestic waste provided by the embodiment of the present invention;
图2为本发明实施例提供的生活垃圾破碎分选设备示意图;Fig. 2 is a schematic diagram of domestic waste crushing and sorting equipment provided by an embodiment of the present invention;
图3为本发明实施例提供的生活垃圾破碎分选设备侧视示意图;Fig. 3 is a side view schematic diagram of domestic garbage crushing and sorting equipment provided by the embodiment of the present invention;
图4为本发明实施例提供的生活垃圾破碎分选设备俯视示意图。Fig. 4 is a schematic top view of the domestic waste crushing and sorting equipment provided by the embodiment of the present invention.
具体实施方式detailed description
下面对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本发明一部分实施例,而不是全部的实施例。基于本发明的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本发明的保护范围。The following clearly and completely describes the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only some of the embodiments of the present invention, but not all of them. Based on the embodiments of the present invention, all other embodiments obtained by persons of ordinary skill in the art without making creative efforts belong to the protection scope of the present invention.
下面结合具体实施例对本发明作进一步说明。The present invention will be further described below in conjunction with specific examples.
如图1所示,本发明实施例提供的生活垃圾破碎分选方法,包括以下步骤:As shown in Figure 1, the domestic waste crushing and sorting method provided by the embodiment of the present invention includes the following steps:
生活垃圾计量称重后进入垃圾集料坑,由液压抓吊送至板式给料机,生活垃圾再经过链板输送机进入滚筒筛,将超大件物品筛分出,滚筒筛的筛上物进入筛上物收集系统:通过人工分拣平台和磁选选出回收物后,剩余生活垃圾送填埋场填埋;The domestic waste is weighed and enters the waste collection pit, and is transported to the apron feeder by the hydraulic grab, and then the domestic waste enters the drum screen through the chain conveyor, and the oversized items are screened out, and the sieve of the drum screen enters Sieve collection system: After the recyclables are selected by manual sorting platform and magnetic separation, the remaining domestic waste is sent to the landfill for landfill;
滚筒筛的筛下物经第二磁选回收金属后,剩余物料进入所述生活垃圾破碎分选设备进行破碎分选处理,破碎分选处理后的物料分为三类:粒径小于50mm的筛下物、分选出的塑料、不能破碎的物料,其中50mm筛下物进入筛下物收集系统进入后续工艺;分选出的塑料进入塑料打包机;不能破碎的物料进入筛上物收集系统,最后进入填埋场。After the undersize of the trommel screen is recovered by the second magnetic separation, the remaining materials enter the domestic garbage crushing and sorting equipment for crushing and sorting treatment. The crushed and sorted materials are divided into three categories: sieves with a particle size of less than 50 mm; Undersize, sorted plastics, and unbreakable materials, of which 50mm undersize enters the undersize collection system for subsequent processes; sorted plastics enter the plastic baler; unbreakable materials enter the oversize collection system, End up in landfill.
上述方法中,超大件物品为尺寸超过250×250cm的物品。选出的回收物为金属和/或塑料;不能破碎的物料为如织物。In the above method, the oversized article is an article whose size exceeds 250×250cm. Selected recyclates are metals and/or plastics; non-shredable materials are eg fabrics.
上述方法还包括:生活垃圾破碎分选设备的破碎出料口输出的物料经破碎料输送机输送;生活垃圾破碎分选设备的塑料出料口输出的塑料经塑料输送机输送;生活垃圾破碎分选设备的大料出料口输出的大料经大料输送机输送。The above method also includes: the material output from the crushing discharge port of the domestic waste crushing and sorting equipment is transported through the crushed material conveyor; the plastic output from the plastic discharge port of the domestic waste crushing and sorting equipment is transported through the plastic conveyor; the domestic waste crushing and sorting The large material output from the large material outlet of the selection equipment is transported by the large material conveyor.
本发明的生活垃圾破碎分选方法针对行业中普遍存在的问题而设计,通过该方法同时实现了铁器分离,塑料分离,织物分离,有机和无机物的破碎。工艺参数如下:The domestic garbage crushing and sorting method of the present invention is designed for the common problems in the industry, and the method simultaneously realizes the separation of ironware, plastics, fabrics, and crushing of organic and inorganic substances. The process parameters are as follows:
产能:30t/h;Capacity: 30t/h;
塑料分选比:4.5%;Plastic sorting ratio: 4.5%;
破碎比:65%;Crushing ratio: 65%;
就目前该行业情况分析,筛上物(填埋部分)占总垃圾处理总量40%,其中塑料含量经测量大概占15%,生活垃圾分选机能将其中塑料总量的30%分选出来进行回收利用,对其中65%的物料进行破碎进入后序发酵工艺,可将目前填埋量减少近70%。As far as the current situation of the industry is concerned, the sieve (landfill) accounts for 40% of the total waste disposal, of which the plastic content is measured to account for about 15%, and the domestic waste sorting machine can sort out 30% of the total plastic. For recycling, 65% of the materials are crushed and entered into the subsequent fermentation process, which can reduce the current landfill volume by nearly 70%.
可通过以下设备实现上述方法的生活垃圾的整体破碎分选处理过程:The overall crushing and sorting process of domestic waste in the above method can be realized by the following equipment:
上述方法中,采用的生活垃圾破碎分选设备如图2至4所示,该设备包括:In the above method, the household garbage crushing and sorting equipment used is shown in Figures 2 to 4, and the equipment includes:
设在底座4上的箱体1,该箱体1顶部设有进料口7和塑料出料口9,底部设有破碎出料口6,侧下部设有大料出料口8;The box body 1 provided on the base 4 has a feed inlet 7 and a plastic outlet 9 on the top of the box body 1, a crushing outlet 6 on the bottom, and a large material outlet 8 on the lower side;
转子2,设在箱体1内,与设在底座4上驱动装置连接,由驱动装置驱动能在箱体1内转动;The rotor 2 is arranged in the box body 1, and is connected with the driving device provided on the base 4, and can be driven by the driving device to rotate in the box body 1;
箅板,为弧形板结构,设在箱体1内下部距离转子外环20mm处,具体的,箅板处于距离转子外环20mm的圆弧上。The grate plate is an arc-shaped plate structure, and is located at the lower part of the box body 1 at a distance of 20 mm from the outer ring of the rotor. Specifically, the grate plate is located on an arc 20 mm away from the outer ring of the rotor.
上述设备中,转子2为螺旋状结构,这种结构的转子能在箱体内呈螺旋状高速旋转,破碎物料的同时将轻质塑料甩起来在箱体顶部的塑料出料口9排除。In the above-mentioned equipment, the rotor 2 has a helical structure, and the rotor with this structure can rotate at a high speed in a helical shape in the box, and at the same time, light plastics are thrown up and discharged at the plastic discharge port 9 on the top of the box while crushing materials.
上述设备中,箅板为直径100mm的半圆弧板。In the above-mentioned equipment, the grate plate is a semi-circular arc plate with a diameter of 100mm.
上述设备中,驱动装置由电机5、设在转子2的转轴上的带轮3和连接在电机5带轮3之间的传动带组成。In the above-mentioned equipment, the driving device is composed of a motor 5 , a pulley 3 arranged on the rotating shaft of the rotor 2 and a transmission belt connected between the pulleys 3 of the motor 5 .
上述设备还包括:破碎料输送机,与箱体的破碎出料口6连接;塑料输送机,与箱体的塑料出料口9连接;大料输送机,与箱体的大料出料口8连接。The above-mentioned equipment also includes: a crushing material conveyor connected to the broken discharge port 6 of the box body; a plastic conveyor connected to the plastic discharge port 9 of the box body; a large material conveyor connected to the large material discharge port of the box body 8 connections.
上述生活垃圾破碎分选设备使用时,通过带式输送机将生活垃圾送进生活垃圾分选设备箱体内,经过该设备处理后通过三台带式输送机将分离后的物料输送到不同地方进行处理。When the above domestic waste crushing and sorting equipment is used, the domestic waste is sent into the domestic waste sorting equipment box through the belt conveyor, and the separated materials are transported to different places by three belt conveyors after being processed by the equipment. deal with.
这种生活垃圾破碎分选设备,能够实现在破碎物料的同时分离塑料,达到破碎与分离的效果,该设备具有很高的破碎比,破碎适应的物料范围广,筛上物中90%的物料都能够被其破碎,并且,该设备结构简单,体型紧凑,操作维修容易。另外,它的产品粒径小而均匀,过粉碎少;该设备分离出来的塑料干净,由于箱体内转子转速高,使塑料在箱体内达到干洗的效果。单机处理能力30t/h,塑料分选率80%以上,吨垃圾处理功耗小于2.5~3度/吨。该设备入料粒度最大可达到600mm,出料粒度可调整,可根据工艺需求换不同孔径的篦板来实现。This domestic waste crushing and sorting equipment can realize the separation of plastics while crushing materials to achieve the effect of crushing and separation. This equipment has a high crushing ratio and a wide range of materials for crushing. All can be crushed by it, and the equipment is simple in structure, compact in size, easy to operate and maintain. In addition, the particle size of its products is small and uniform, and there is less over-grinding; the plastic separated by this equipment is clean, and due to the high speed of the rotor in the box, the plastic can achieve the effect of dry cleaning in the box. The processing capacity of a single machine is 30t/h, the plastic sorting rate is over 80%, and the power consumption per ton of waste treatment is less than 2.5-3 degrees per ton. The feeding particle size of the equipment can reach up to 600mm, and the discharging particle size can be adjusted, which can be realized by changing grate plates with different apertures according to the process requirements.
以上所述,仅为本发明较佳的具体实施方式,但本发明的保护范围并不局限于此,任何熟悉本技术领域的技术人员在本发明披露的技术范围内,可轻易想到的变化或替换,都应涵盖在本发明的保护范围之内。因此,本发明的保护范围应该以权利要求书的保护范围为准。The above is only a preferred embodiment of the present invention, but the scope of protection of the present invention is not limited thereto. Any person familiar with the technical field can easily conceive of changes or changes within the technical scope disclosed in the present invention. Replacement should be covered within the protection scope of the present invention. Therefore, the protection scope of the present invention should be determined by the protection scope of the claims.
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| CN106140607A (en) * | 2016-07-20 | 2016-11-23 | 马先芝 | A kind of measurable formula paper grade (stock) rotary screen |
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| CN108273828B (en) * | 2018-01-18 | 2020-06-16 | 北京建筑大学 | A comprehensive sorting system for municipal solid waste |
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| CN108355835A (en) * | 2018-02-11 | 2018-08-03 | 河南理工大学 | A kind of integrated machine for sorting domestic garbage |
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| CN109647717B (en) * | 2019-01-28 | 2024-05-31 | 山西国润环保科技有限公司 | Comprehensive treatment device for recycling and sorting household garbage |
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| CN114042639B (en) * | 2021-11-15 | 2022-09-20 | 华南理工大学 | Comprehensive treatment method for refined mechanical sorting and resource recovery of household garbage |
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