CN108342807A - 一种条绒面料的制作工艺 - Google Patents
一种条绒面料的制作工艺 Download PDFInfo
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Abstract
本发明提供了一种条绒面料的制作工艺，属于面料技术领域。它解决了现有技术中质量低的问题。本条绒面料的制作工艺，该制作工艺包括以下步骤:S1、选纱编织：选用棉作为经线、涤纶作为纬线，将经线和纬线通过编织机编成面料；S2、漂白浸渍：将S1中的面料放入浸渍装置中浸渍，在浸渍装置中加入液碱和增白剂，液碱为织物重量的2.6％；增白剂织物重量的1.2％，5.3％抗起球剂，浸渍时间为1‑2小时；S3、染液配料：染缸中依次加入2重量份过氧化苯甲酸丁酯、1.5重量份羟丙基甲基纤维素、0.7重量份植物染料，搅拌均匀，并加热至60℃。本发明具有提高生产质量的优点。
Description
技术领域
本发明属于面料技术领域，涉及一种条绒面料的制作工艺。
背景技术
纺织品是纺织纤维经过加工织造而成的一种产品，分为梭织布和针织布两大类，中国是世界上最早生产纺织品的国家之一，纺织品在加工完成后，其表面会附着各种毛线、小线头等杂物，使得整个纺织品表面显得不够整洁，影响美观，同时附着毛线头影响纺织品品质，也影响生产环境，不利于工人的身体健康。
发明内容
本发明的目的是针对现有的技术存在上述问题，提出了一种条绒面料的制作工艺，本发明具有提高生产质量的特点。
一种条绒面料的制作工艺，该制作工艺包括以下步骤:
S1、选纱编织：选用棉作为经线、涤纶作为纬线，将经线和纬线通过编织机编成面料；
S2、漂白浸渍：将S1中的面料放入浸渍装置中浸渍，在浸渍装置中加入液碱和增白剂，液碱为织物重量的2.6％；增白剂织物重量的1.2％，5.3％抗起球剂，浸渍时间为1-2小时；
S3、染液配料：染缸中依次加入2重量份过氧化苯甲酸丁酯、1.5重量份羟丙基甲基纤维素、0.7重量份植物染料，搅拌均匀，并加热至60℃；再依次投入3.5重量份羟基羧酸、1.3重量份异构十三醇聚氧乙烯醚、3.1重量份二甲胺、继续搅拌，至充分混合均匀，并加热至70℃；
S4、面料染色：将S2中的面料浸泡在染缸中2-3小时；
S5、烘干定型：将S4中的面料通过烘干机在90-100℃下烘干处理，烘干时间为20-30分钟；
S6、清洗除杂：将S5烘干后的面料通过纺织品清洁装置清除表面毛线；本纺织品清洁装置，包括箱体、控制箱、驱动电机、清洗箱。
本条绒面料的制作工艺通过选纱编织、漂白浸渍、染液配料、面料染色、烘干定型、清洗除杂步骤制成条绒面料，制成的条绒面料表面没有多余毛线和杂质，提升了条绒面料的质量。
所述箱体内侧下方设置所述控制箱，所述箱体内侧靠近所述控制箱处设置压力泵，所述箱体内侧靠近所述压力泵处设置清理电机，所述箱体内侧远离所述控制箱处设置所述驱动电机，所述箱体内侧靠近所述驱动电机处设置制热机，所述箱体下方设置支撑座，所述箱体上方位于所述控制箱上方设置进料辊，所述箱体上方靠近所述进料辊处设置所述清洗箱，所述清洗箱内靠近所述进料辊处设置上喷淋管，所述清洗箱内位于所述上喷淋管下方设置下喷淋管，所述清洗箱内靠近所述上喷淋管处设置上清理轮，所述清洗箱内位于所述上清理轮上方设置下清理轮，所述箱体上方靠近所述清洗箱处设置烘干箱，所述烘干箱上方设置抽风机，所述箱体上远离所述进料辊处设置出料辊，所述箱体侧面靠近所述出料辊处设置操作面板。
本纺织品清洁装置的原理是这样的:所述驱动电机带动所述出料辊转动，使所述进料辊与所述出料辊之间的纺织品经过所述清洗箱与所述烘干箱，所述压力泵提供给所述上喷淋管、所述下喷淋管清洗液压力喷向纺织品表面，经过所述上清理轮、所述下清理轮对表面的清理，再经过所述烘干箱的烘干，缠收在所述出料辊上。
所述清理电机通过螺栓与所述箱体连接，所述压力泵通过螺栓与所述箱体连接，所述控制箱通过螺栓与所述箱体连接。
所述制热机通过螺栓与所述箱体连接，所述驱动电机通过螺栓与所述箱体连接。
所述支撑座通过螺栓与所述箱体连接，所述进料辊通过轴承与所述箱体连接，所述清洗箱通过螺栓与所述箱体连接。
所述烘干箱通过螺栓与所述箱体连接，所述抽风机通过螺栓与所述烘干箱连接。
所述操作面板通过螺钉与所述箱体连接，所述出料辊通过轴承与所述箱体连接。
所述上清理轮通过轴承与所述清洗箱连接，所述下清理轮通过轴承与所述清洗箱连接，所述上喷淋管通过螺钉与所述清洗箱连接，所述下喷淋管通过螺钉与所述清洗箱连接。
与现有技术相比，本条绒面料的制作工艺具有以下优点：
1、本条绒面料的制作工艺通过加入抗起球剂，使本制作工艺生产出的条绒面料具有抗起球的优点。
2、本条绒面料的制作工艺中采用的纺织品清洁装置结构紧凑，提高纺织品表面杂质的清理效率，提高了外观质量，改善了生产环境。
附图说明
图1是本条绒面料的制作工艺的步骤图。
图2是本纺织品清洁装置的结构示意图。
图3是本纺织品清洁装置的左视图。
图4是本纺织品清洁装置的上清理轮的主视图。
图中，1、箱体；2、清理电机；3、压力泵；4、控制箱；5、支撑座；6、进料辊；7、下喷淋管；8、上喷淋管；9、清洗箱；10、上清理轮；11、抽风机；12、烘干箱；13、操作面板；14、出料辊；15、驱动电机；16、制热机；17、下清理轮。
具体实施方式
以下是本发明的具体实施例并结合附图，对本发明的技术方案作进一步的描述，但本发明并不限于这些实施例。
如图1-4所示，一种条绒面料的制作工艺，该制作工艺包括以下步骤:
S1、选纱编织：选用棉作为经线、涤纶作为纬线，将经线和纬线通过编织机编成面料；
S2、漂白浸渍：将S1中的面料放入浸渍装置中浸渍，在浸渍装置中加入液碱和增白剂，液碱为织物重量的2.6％；增白剂织物重量的1.2％，5.3％抗起球剂，浸渍时间为1-2小时；
S3、染液配料：染缸中依次加入2重量份过氧化苯甲酸丁酯、1.5重量份羟丙基甲基纤维素、0.7重量份植物染料，搅拌均匀，并加热至60℃；再依次投入3.5重量份羟基羧酸、1.3重量份异构十三醇聚氧乙烯醚、3.1重量份二甲胺、继续搅拌，至充分混合均匀，并加热至70℃；
S4、面料染色：将S2中的面料浸泡在染缸中2-3小时；
S5、烘干定型：将S4中的面料通过烘干机在90-100℃下烘干处理，烘干时间为20-30分钟；
S6、清洗除杂：将S5烘干后的面料通过纺织品清洁装置清除表面毛线。
一种纺织品清洁装置，包括箱体1、控制箱4、驱动电机15、清洗箱9，箱体1内侧下方设置控制箱4，控制箱4控制各元件的动作，箱体1内侧靠近控制箱4处设置压力泵3，压力泵3使上喷淋管8、下喷淋管7内的清洗液体增大清洗压力，箱体1内侧靠近压力泵3处设置清理电机2，清理电机2提供上清理轮10、下清理轮17动力，箱体1内侧远离控制箱4处设置驱动电机15，驱动电机15提供出料辊14转动动力，箱体1内侧靠近驱动电机15处设置制热机16，制热机16提供烘干箱12热量，箱体1下方设置支撑座5，支撑座5支撑整个装置的稳固，箱体1上方位于控制箱4上方设置进料辊6，进料辊6辅助出料辊14，使纺织品通过清洗箱9、烘干箱12，箱体1上方靠近进料辊6处设置清洗箱9，清洗箱9清洗纺织品上的杂质，清洗箱9内靠近进料辊6处设置上喷淋管8，清洗箱9内位于上喷淋管8下方设置下喷淋管7，上喷淋管8、下喷淋管7清洗纺织品正反面，清洗箱9内靠近上喷淋管8处设置上清理轮10，清洗箱9内位于上清理轮10上方设置下清理轮17，上清理轮10、下清理轮17清洁纺织品两面，箱体1上方靠近清洗箱9处设置烘干箱12，烘干箱12烘干纺织品，烘干箱12上方设置抽风机11，抽风机11抽出烘干水份，箱体1上远离进料辊6处设置出料辊14，出料辊14收集清洁后的纺织品，箱体1侧面靠近出料辊14处设置操作面板13，操作面板13操作元件运动。
为了进一步提高清洁装置的质量，清理电机2通过螺栓与箱体1连接，压力泵3通过螺栓与箱体1连接，控制箱4通过螺栓与箱体1连接，制热机16通过螺栓与箱体1连接，驱动电机15通过螺栓与箱体1连接，支撑座5通过螺栓与箱体1连接，进料辊6通过轴承与箱体1连接，清洗箱9通过螺栓与箱体1连接，烘干箱12通过螺栓与箱体1连接，抽风机11通过螺栓与烘干箱12连接，操作面板13通过螺钉与箱体1连接，出料辊14通过轴承与箱体1连接，上清理轮10通过轴承与清洗箱9连接，下清理轮17通过轴承与清洗箱9连接，上喷淋管8通过螺钉与清洗箱9连接，下喷淋管7通过螺钉与清洗箱9连接。
本纺织品清洁装置工作原理，驱动电机15带动出料辊14转动，使进料辊6与出料辊14之间的纺织品经过清洗箱9与烘干箱12，压力泵3提供给上喷淋管8、下喷淋管7清洗液压力喷向纺织品表面，经过上清理轮10、下清理轮17对表面的清理，再经过烘干箱12的烘干，缠收在出料辊14上。
本条绒面料的制作工艺通过选纱编织、漂白浸渍、染液配料、面料染色、烘干定型、清洗除杂步骤制成条绒面料，制成的条绒面料表面没有多余毛线和杂质，提升了条绒面料的质量。
本文中所描述的具体实施例仅仅是对本发明精神作举例说明。本发明所属技术领域的技术人员可以对所描述的具体实施例做各种各样的修改或补充或采用类似的方式替代，但并不会偏离本发明的精神或者超越所附权利要求书所定义的范围。
Claims (6)
1.一种条绒面料的制作工艺，该制作工艺包括以下步骤:
S1、选纱编织：选用棉作为经线、涤纶作为纬线，将经线和纬线通过编织机编成面料；
S2、漂白浸渍：将S1中的面料放入浸渍装置中浸渍，在浸渍装置中加入液碱和增白剂，液碱为织物重量的2.6％；增白剂织物重量的1.2％，5.3％抗起球剂，浸渍时间为1-2小时；
S3、染液配料：染缸中依次加入2重量份过氧化苯甲酸丁酯、1.5重量份羟丙基甲基纤维素、0.7重量份植物染料，搅拌均匀，并加热至60℃；再依次投入3.5重量份羟基羧酸、1.3重量份异构十三醇聚氧乙烯醚、3.1重量份二甲胺、继续搅拌，至充分混合均匀，并加热至70℃；
S4、面料染色：将S2中的面料浸泡在染缸中2-3小时；
S5、烘干定型：将S4中的面料通过烘干机在90-100℃下烘干处理，烘干时间为20-30分钟；
S6、清洗除杂：将S5烘干后的面料通过纺织品清洁装置清除表面毛线；本纺织品清洁装置，包括箱体、控制箱、驱动电机、清洗箱。
2.根据权利要求1所述的条绒面料的制作工艺，其特征在于，所述箱体内侧下方设置所述控制箱，所述箱体内侧靠近所述控制箱处设置压力泵，所述箱体内侧靠近所述压力泵处设置清理电机，所述箱体内侧远离所述控制箱处设置所述驱动电机，所述箱体内侧靠近所述驱动电机处设置制热机，所述箱体下方设置支撑座，所述箱体上方位于所述控制箱上方设置进料辊，所述箱体上方靠近所述进料辊处设置所述清洗箱，所述清洗箱内靠近所述进料辊处设置上喷淋管，所述清洗箱内位于所述上喷淋管下方设置下喷淋管，所述清洗箱内靠近所述上喷淋管处设置上清理轮，所述清洗箱内位于所述上清理轮上方设置下清理轮，所述箱体上方靠近所述清洗箱处设置烘干箱，所述烘干箱上方设置抽风机，所述箱体上远离所述进料辊处设置出料辊，所述箱体侧面靠近所述出料辊处设置操作面板。
3.根据权利要求2所述的条绒面料的制作工艺，其特征在于，所述清理电机通过螺栓与所述箱体连接，所述压力泵通过螺栓与所述箱体连接，所述控制箱通过螺栓与所述箱体连接。
4.根据权利要求2所述的条绒面料的制作工艺，其特征在于，所述制热机通过螺栓与所述箱体连接，所述驱动电机通过螺栓与所述箱体连接。
5.根据权利要求2所述的条绒面料的制作工艺，其特征在于，所述烘干箱通过螺栓与所述箱体连接，所述抽风机通过螺栓与所述烘干箱连接。
6.根据权利要求2所述的条绒面料的制作工艺，其特征在于，所述上清理轮通过轴承与所述清洗箱连接，所述下清理轮通过轴承与所述清洗箱连接，所述上喷淋管通过螺钉与所述清洗箱连接，所述下喷淋管通过螺钉与所述清洗箱连接。
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| CN109629241A (zh) * | 2018-12-10 | 2019-04-16 | 江苏悦达家纺制品有限公司 | 防腐面料的制作工艺 |
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| CN109440493A (zh) * | 2018-10-31 | 2019-03-08 | 马鞍山市金毫厘纺织有限公司 | 一种防寒化纤面料的生产工艺 |
| CN109629241A (zh) * | 2018-12-10 | 2019-04-16 | 江苏悦达家纺制品有限公司 | 防腐面料的制作工艺 |
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