CN109629241A - 防腐面料的制作工艺 - Google Patents

防腐面料的制作工艺 Download PDF

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CN109629241A
CN109629241A CN201811505881.7A CN201811505881A CN109629241A CN 109629241 A CN109629241 A CN 109629241A CN 201811505881 A CN201811505881 A CN 201811505881A CN 109629241 A CN109629241 A CN 109629241A
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yarn
fabric
corrosion
manufacture craft
dyeing
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孙仁斌
凌良仲
高卫玲
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Jiangsu Yueda Home Textile Co Ltd
Jiangsu Yueda Home Textile Products Co Ltd
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Jiangsu Yueda Home Textile Products Co Ltd
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    • D06N3/0002—Artificial leather, oilcloth or other material obtained by covering fibrous webs with macromolecular material, e.g. resins, rubber or derivatives thereof characterised by the substrate
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Abstract

本发明公开了一种防腐面料的制作工艺，包括的步骤如下：S1：制纱，将天然植物纤维与人造纤维进行混纺制取纱线；S2：漂染，将纱线依次进行浸碱丝光、染色、水洗和烘干；S3：纺织，将纱线通过针织机织造成基布；S4：涂附，将均匀涂附在基布的表面获得防腐面料；S5：整理，将防腐面料依次进行定型、预缩和打卷。本发明纹理清晰、防止腐烂和柔韧性好的特点，同时面料的内在指标和外观质量符合《国家标准配套床上用品》规定的一等品要求。

Description

防腐面料的制作工艺
技术领域
本发明涉及面料制作技术领域，具体而言，涉及一种防腐面料的制作工艺。
背景技术
家纺产品作为生活的必需品，不仅通过它的柔软特性给人们带来生理上的舒适感，还能通过其款式造型与蕴藏的文化内涵来影响人们的情感与生理活动，随着人们消费水平的提高、消费意识观念的变迁，时尚的家纺消费观念已经植入到消费者的家纺产品消费理念之中，个性化和时尚化的产品越来越受欢迎，种种跨界流行文化和愈发成熟的新元素已成功加入家纺产品的研发设计中。
人们对面料的要求不仅仅停留在面料的舒适度和柔韧度上，对面料的功能要求也越来越高，使面料的发展有了更加广阔的空间，面料轻度腐蚀后滋生细菌对人们生命健康的产生威胁和影响，但是目前的防腐抑菌面料制作复杂，同时面料中含有大量碱性物质，对人们的生活造成影响。
发明内容
本发明旨在一定程度上解决上述技术问题。
有鉴于此，本发明提供了一种防腐面料的制作工艺，该面料具有纹理清晰、防止腐烂和柔韧性好的特点，同时面料的内在指标和外观质量符合《国家标准配套床上用品》规定的一等品要求。
为了解决上述技术问题，本发明提供了一种防腐面料的制作工艺，包括以下步骤：
S1：制纱，将天然植物纤维与人造纤维进行混纺制取纱线；
S2：漂染，将纱线依次进行浸碱丝光、染色、水洗和烘干；
S3：纺织，将纱线通过针织机织造成基布；
S4：涂附，将均匀涂附在基布的表面获得防腐面料；
S5：整理，将防腐面料依次进行定型、预缩和打卷。
进一步，所述天然植物纤维与人造纤维的重量比例为2∶1。
进一步，所述步骤S2染色工序中，染色的染料加热至30°~60°，染色的时间为20min ~30min。
进一步，所述步骤S2水洗工序中，所述染纱线水洗至PH为5~8。
进一步，所述S2中染色工序中，通过过氧化苯甲酸丁酯和羟丙基甲基纤维素搅拌均匀，并加热至55℃，再添加羟基羧酸、异构十三醇聚氧乙烯醚和二甲胺继续搅拌，至充分混合均匀后，并加热至65℃获得染料。
进一步，所述步骤S2浸碱丝光工序中，浸碱丝光溶液为浓度为2.3g/L的NaOH溶液。
进一步，所述步骤S2水洗工序中，先通过40℃饱和碳酸氢钠溶液先冲洗20s～30s、再通过蒸馏水冲洗150s～180s。
进一步，所述步骤S2烘干工序中，通过90℃~100℃进行烘干处理，烘干时间为20min~30 min。
进一步，所述步骤S4中，防腐涂料液为丁基橡胶19份、聚异乙烯10份、马来酸酐3份均匀混合放入密炼机中，升温至113°~145°，反应15分钟。
进一步，还包括步骤S6：印花，对布料表面表层印刷图案或对面料表面印压立体图案。
本发明的技术效果在于：布料依次经过制纱、漂染、纺织、涂附和整理，制纱工序中，将天然植物纤维与人造纤维进行混纺制取纱线，具有纹理清晰、柔韧性好的特点，涂附工序中，将均匀涂附在基布的表面获得防腐面料，防止腐烂，漂染工序中，将纱线依次进行浸碱丝光、染色、水洗和烘干，同时面料的内在指标和外观质量符合《国家标准配套床上用品》规定的一等品要求。
附图说明
图1是根据本发明的一种防腐面料的制作工艺的流程图。
具体实施方式
下面结合附图和具体实施例对本发明作进一步说明，以使本领域的技术人员可以更好的理解本发明并能予以实施，但所举实施例不作为对本发明的限定。
一种防腐面料制作工艺，包括以下步骤：S1：制纱，将天然植物纤维与人造纤维进行混纺制取纱线；S2：漂染，将纱线依次进行浸碱丝光、染色、水洗和烘干；S3：纺织，将纱线通过针织机织造成基布；S4：涂附，将均匀涂附在基布的表面获得防腐面料；S5：整理，将防腐面料依次进行定型、预缩和打卷。
根据本发明的具体实施例，将天然植物纤维与人造纤维进行混纺制取纱线，天然植物纤维与人造纤维的重量比例为2∶1，使面料具有在干燥环境和湿润环境下情况下具有弹性好、耐磨性好、尺寸稳定、缩水率小、不易皱折、易洗快干的特点。
混纺过程中，依次经过配棉、清花、梳棉、并条、粗纱和细纱，具体的，将天然植物纤维与人造纤维按比例打成夹心包，在加湿夹心包后，夹心包依次在抓棉机、开棉机、混开棉机和成卷机上混纺成卷，混纺卷在梳棉机上进行梳棉工序并制成混纺生条，混纺生条在并条机上进行并条工序并制成混纺条，混纺条在粗纱机上进行粗纱工序并制成混纺粗纱，纺粗纱在细纱机上进行细纱工序并制成混纺细纱。
根据本发明的具体实施例，将纱线依次进行浸碱丝光、染色、水洗和烘干，染色工序中，染色的染料加热至30°~60°，染色的时间为20 min ~30min，不易掉色。
在染料中加入酵素酶洗液，酵素酶洗液由醋酸1份、酵素酶1.5份以及水2.5份组成。
根据本发明的具体实施例，将纱线依次进行浸碱丝光、染色、水洗和烘干，水洗工序中，染纱线水洗至PH为5~8，降低面料的碱性，保证面料符合《国家标准配套床上用品》规定的一等品要求。
根据本发明的具体实施例，将纱线依次进行浸碱丝光、染色、水洗和烘干，染色工序中，通过过氧化苯甲酸丁酯和羟丙基甲基纤维素搅拌均匀，并加热至55℃，再添加羟基羧酸、异构十三醇聚氧乙烯醚和二甲胺继续搅拌，至充分混合均匀后，并加热至65℃获得染料，纱线染色效果好，使针织出的面料具有纹理清晰的特点。
根据本发明的具体实施例，将纱线依次进行浸碱丝光、染色、水洗和烘干，浸碱丝光工序中，浸碱丝光溶液为浓度为2.3g/L的NaOH溶液，提高纱线的光泽，增加纱线的柔软度。
根据本发明的具体实施例，将纱线依次进行浸碱丝光、染色、水洗和烘干，水洗工序中，先通过40℃饱和碳酸氢钠溶液先冲洗20s～30s、再通过蒸馏水冲洗150s～180s，提高水洗的效率和水洗效果，保证面料符合《国家标准配套床上用品》规定的一等品要求。
根据本发明的具体实施例，保将纱线依次进行浸碱丝光、染色、水洗和烘干，烘干工序中，通过90℃~100℃进行烘干处理，烘干时间为20 min~30 min，提高烘干效果，保证后段工序的稳定进行。
具体的，采用紫外线进行烘干，提高烘干效率和烘干效果。
根据本发明的具体实施例，将均匀涂附在基布的表面获得防腐面料，防腐涂料液为丁基橡胶19份、聚异乙烯10份、马来酸酐3份均匀混合放入密炼机中，升温至113°~145°，反应15分钟，防腐效果好。
具体的，基布的两个表面均涂附有防腐涂料液，提高防腐效果，避免轻度腐蚀后滋生细菌对人们生命健康的产生威胁和影响。
根据本发明的具体实施例，一种防腐面料制作工艺，还包括步骤S6：印花，对布料表面表层印刷图案或对面料表面印压立体图案，使面料视觉上有层次感。
具体的，调制印花染料，将印花染料从印花机的进料口灌入印花机中，印花机对布料进行印染，对布料表面表层印刷图案；采用布料印压机对面料表面印压立体图案。
以上所述实施例仅是为充分说明本发明而所举的较佳的实施例，本发明的保护范围不限于此。本技术领域的技术人员在本发明基础上所作的等同替代或变换，均在本发明的保护范围之内。本发明的保护范围以权利要求书为准。

Claims (10)

1.一种防腐面料的制作工艺，其特征在于，包括以下步骤：
S1：制纱，将天然植物纤维与人造纤维进行混纺制取纱线；
S2：漂染，将纱线依次进行浸碱丝光、染色、水洗和烘干；
S3：纺织，将纱线通过针织机织造成基布；
S4：涂附，将均匀涂附在基布的表面获得防腐面料；
S5：整理，将防腐面料依次进行定型、预缩和打卷。
2.根据权利要求1所述的防腐面料的制作工艺，其特征在于，所述天然植物纤维与人造纤维的重量比例为2∶1。
3.根据权利要求1所述的防腐面料的制作工艺，其特征在于，所述步骤S2染色工序中，染色的染料加热至30°~60°，染色的时间为20 min ~30min。
4.根据权利要求1所述的防腐面料的制作工艺，其特征在于，所述步骤S2水洗工序中，所述染纱线水洗至PH为5~8。
5.根据权利要求1所述的防腐面料的制作工艺，其特征在于，所述S2中染色工序中，通过过氧化苯甲酸丁酯和羟丙基甲基纤维素搅拌均匀，并加热至55℃，再添加羟基羧酸、异构十三醇聚氧乙烯醚和二甲胺继续搅拌，至充分混合均匀后，并加热至65℃获得染料。
6.根据权利要求1所述的防腐面料的制作工艺，其特征在于，所述步骤S2浸碱丝光工序中，浸碱丝光溶液为浓度为2.3g/L的NaOH溶液。
7.根据权利要求1所述的防腐面料的制作工艺，其特征在于，所述步骤S2水洗工序中，先通过40℃饱和碳酸氢钠溶液先冲洗20s～30s、再通过蒸馏水冲洗150s～180s。
8.根据权利要求1所述的防腐面料的制作工艺，其特征在于，所述步骤S2烘干工序中，通过90℃~100℃进行烘干处理，烘干时间为20 min~30 min。
9.根据权利要求1所述的防腐面料的制作工艺，其特征在于，所述步骤S4中，防腐涂料液为丁基橡胶19份、聚异乙烯10份、马来酸酐3份均匀混合放入密炼机中，升温至113°~145°，反应15分钟。
10.根据权利要求1所述的防腐面料的制作工艺，其特征在于，还包括步骤S6：印花，对布料表面表层印刷图案或对面料表面印压立体图案。
CN201811505881.7A 2018-12-10 2018-12-10 防腐面料的制作工艺 Pending CN109629241A (zh)

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Application publication date: 20190416