CN108326611B - Intelligent automatic special plane control system - Google Patents

Intelligent automatic special plane control system Download PDF

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Publication number
CN108326611B
CN108326611B CN201711479711.1A CN201711479711A CN108326611B CN 108326611 B CN108326611 B CN 108326611B CN 201711479711 A CN201711479711 A CN 201711479711A CN 108326611 B CN108326611 B CN 108326611B
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China
Prior art keywords
push
parts
telescopic rod
controller
clamp
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CN201711479711.1A
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CN108326611A (en
Inventor
屠灵华
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Hangzhou Taihao Hewang Transmission Technology Co ltd
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Hangzhou Taihao Hewang Transmission Technology Co ltd
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23QDETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
    • B23Q7/00Arrangements for handling work specially combined with or arranged in, or specially adapted for use in connection with, machine tools, e.g. for conveying, loading, positioning, discharging, sorting
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23QDETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
    • B23Q11/00Accessories fitted to machine tools for keeping tools or parts of the machine in good working condition or for cooling work; Safety devices specially combined with or arranged in, or specially adapted for use in connection with, machine tools
    • B23Q11/0042Devices for removing chips
    • B23Q11/005Devices for removing chips by blowing
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23QDETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
    • B23Q3/00Devices holding, supporting, or positioning work or tools, of a kind normally removable from the machine
    • B23Q3/02Devices holding, supporting, or positioning work or tools, of a kind normally removable from the machine for mounting on a work-table, tool-slide, or analogous part
    • B23Q3/06Work-clamping means
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23QDETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
    • B23Q3/00Devices holding, supporting, or positioning work or tools, of a kind normally removable from the machine
    • B23Q3/02Devices holding, supporting, or positioning work or tools, of a kind normally removable from the machine for mounting on a work-table, tool-slide, or analogous part
    • B23Q3/06Work-clamping means
    • B23Q3/08Work-clamping means other than mechanically-actuated
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23QDETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
    • B23Q3/00Devices holding, supporting, or positioning work or tools, of a kind normally removable from the machine
    • B23Q3/18Devices holding, supporting, or positioning work or tools, of a kind normally removable from the machine for positioning only
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23QDETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
    • B23Q7/00Arrangements for handling work specially combined with or arranged in, or specially adapted for use in connection with, machine tools, e.g. for conveying, loading, positioning, discharging, sorting
    • B23Q7/04Arrangements for handling work specially combined with or arranged in, or specially adapted for use in connection with, machine tools, e.g. for conveying, loading, positioning, discharging, sorting by means of grippers
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23QDETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
    • B23Q2703/00Work clamping
    • B23Q2703/02Work clamping means
    • B23Q2703/04Work clamping means using fluid means or a vacuum

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Automatic Assembly (AREA)
  • Feeding Of Workpieces (AREA)

Abstract

The invention relates to the field of machining, and discloses an intelligent automatic special machine control system which comprises a machining center and a P L C controller, wherein a rail communicated with the machining center is installed on the machining center, a manipulator for grabbing parts is arranged on the rail in a sliding mode, the P L C controller is connected with the manipulator and controls the manipulator to grab and place the parts, an upper rack device for placing blank parts and a lower rack device for placing finished parts are installed on the side edge of the machining center, a clamp, a positioning device and a pressing device are installed in the machining center, the P L C controller is connected with the clamp and controls the clamp to clamp or loosen the parts, the P L C controller is connected with the positioning device and controls the parts grabbed by the positioning manipulator, and the P L C controller is connected with the pressing device and controls the parts on the pressing clamp.

Description

Intelligent automatic special plane control system
Technical Field
The invention relates to the field of processing, in particular to an intelligent automatic special machine control system.
Background
At present, machining is generally performed on a numerically controlled lathe, semi-automation of the numerically controlled lathe can be achieved through programming, loading and unloading of parts are completed manually, time and labor are consumed, and machining accuracy of the numerically controlled lathe is not high.
Disclosure of Invention
The invention provides an intelligent automatic special machine control system aiming at the defect of low automation degree of part processing in the prior art.
In order to solve the technical problem, the invention is solved by the following technical scheme:
the invention discloses an intelligent automatic special machine control system, which comprises a machining center and a P L C controller, wherein a rail communicated with the machining center is installed on the machining center, a manipulator for grabbing parts is arranged on the rail in a sliding mode, the P L C controller is connected with the manipulator and controls the manipulator to grab and place the parts, an upper rack device for placing blank parts and a lower rack device for placing finished parts are installed on the side edge of the machining center, a clamp, a positioning device and a pressing device are installed in the machining center, the P L C controller is connected with the clamp and controls the clamp to clamp or loosen the parts, the P L C controller is connected with the positioning device and controls the manipulator to grab and position the parts, and the P L C controller is connected with the pressing device and controls the parts on the pressing clamp.
Preferably, the mechanical arm comprises a sliding block, a mechanical arm and a mechanical claw, the mechanical arm is connected with the sliding block and ascends and descends on the sliding block, the mechanical claw is installed on the mechanical arm, the sliding block slides on the track, a first telescopic rod stretches and retracts in the mechanical arm, and the mechanical claw is fixedly connected with the end portion of the first telescopic rod. Make the gripper can stretch through first telescopic link and pick the material on putting on the shelf device, first telescopic link has strengthened the mechanical hand extensibility for manipulator practical function is stronger.
Preferably, the racking device comprises a first material box, a first pushing device and a material sensor, a P L C controller is connected with the material sensor, a P L C controller receives signals sent by the material sensor and controls the first pushing device, the top end of the first material box is an open first material box, a first partition plate perpendicular to the bottom surface of the first material box is arranged in the first material box and divides the first material box into a plurality of first material channels, the material sensor is arranged at one end of each first material channel, the first pushing device comprises a first cylinder body and a second telescopic rod extending in the first cylinder body, the first cylinder body is fixed on the outer side wall of the first material box, one end of the second telescopic rod extends into the first material channel, a plurality of blank parts can be placed in the first material channel, the material sensor detects whether blank parts exist in the first material channel, and when materials are detected, the first pushing device pushes the parts to the front end of the first material channel.
Preferably, the lower frame device comprises a second material box and a second pushing device, the P L C controller is connected with the second pushing device and controls the second pushing device to push finished parts, a plurality of second material channels are formed in the second material box, the second pushing device comprises a second cylinder body and a third telescopic rod, and the third telescopic rod is telescopic in the second cylinder body.
Preferably, the material conveying device further comprises a base, a linear sliding table for conveying a second material box is fixed on the base, the linear sliding table comprises a fixed seat, a lead screw, a moving block and a motor, the fixed seat is fixedly connected with the base, the motor is installed on the fixed seat, a P L C controller controls the motor to rotate, the motor is connected with the lead screw and drives the lead screw to rotate, the moving block slides on the lead screw in a spiral mode, and a conveying plate for conveying the second material box is fixed on the moving block.
Preferably, still include spacing seat, spacing seat includes fixed plate and sand grip, and the up end at the fixed plate is fixed to the sand grip, and the quantity of sand grip is one at least, the lower terminal surface and the delivery board fixed connection of fixed plate, and second thing workbin bottom is fixed with the draw-in groove of being connected with the sand grip block. The second material box is connected with the limiting seat in a clamping mode through the clamping groove in the second material box, and therefore the second material box is more stable when moving on the linear sliding table.
Preferably, the machine base is further provided with a lifting platform for placing product parts, a lifting device is fixed on the machine base, the P L C controller is connected with the lifting device and controls the lifting device to lift, the lifting device is connected with the lifting platform and drives the lifting platform to move up and down, the lifting device comprises a third cylinder body and a fourth telescopic rod, one end of the fourth telescopic rod stretches into the third cylinder body, and the other end of the fourth telescopic rod is fixedly connected with the lifting platform.
Preferably, the fixture comprises a base, a limiting block, a limiting slide block and a third pushing device, wherein a mounting hole is formed in the limiting slide block, a rod end joint bearing is mounted in the mounting hole and is hinged to the limiting slide block, the third pushing device is connected with the rod end joint bearing and is fixed to the rear end portion of the base, the limiting slide block slides on the base, the third pushing device is connected with the limiting slide block and pushes the limiting slide block to move towards the limiting block, a first station for placing a part to be machined is arranged between the limiting slide block and the limiting block, a P L C controller is connected with the third pushing device, the third pushing device is connected with the limiting slide block and controls the distance between the first stations, a first positioning block for positioning the part is fixed to the front end face of the limiting slide block, the fixture can automatically clamp the part to be machined, the first positioning block for limiting the part is arranged on the fixture, the part is high in stability in the fixture, the part is not prone to shaking during drilling or cutting, machining precision is improved, and when the third pushing device pushes the limiting slide block, the rod end joint bearing can automatically.
Preferably, a limiting rod is arranged between the third pushing device and the limiting sliding block, and the limiting rod is fixed on two sides of the limiting sliding block. The limiting rod is used for limiting the position of the limiting slide block, the limiting rod limits the distance between the third pushing device and the limiting slide block, and the distance between the limiting slide block and the limiting block can be adjusted by adjusting the limiting rod, so that the clamp can clamp parts with insufficient thickness and size.
Preferably, the first positioning block is opposite to the limiting slide block, the first positioning block is installed in the first station, and the intersection of the two side faces of the first positioning block and the front end face of the first positioning block is provided with a first guide arc-shaped face. The first guide arc-shaped surface facilitates smooth matching of the parts and prevents sharp edges and corners of the positioning block from damaging the parts.
Preferably, the air-blowing device further comprises a first air-blowing device, the first air-blowing device is installed on the second operation platform, the first air-blowing device comprises a first air pump, a seventh cylinder body and first air pipes, the seventh cylinder body is fixedly connected with the second air pump, at least two first air pipes are fixed on the seventh cylinder body, and the first air pipes are arranged on two sides of the first positioning block. The first air pump provides high-pressure air for the seventh cylinder body, and all the first air pipes are connected with the seventh cylinder body, so that the air pressure blown out by the first air pipes is the same, and the first air pipes are easy to blow to clean scraps on the surfaces of parts.
Preferably, the seventh cylinder is further provided with a second air pipe for purging the rear end of the part, and the second air pipe is arranged between the two first air pipes. And a second air pipe is added, so that the surface of the part is cleaned more cleanly.
Preferably, the fourth pushing device is used for installing the rear end face of the limiting block, the fourth pushing device comprises a fourth cylinder body and a fifth telescopic rod used for pushing the part to be separated from the first positioning block, the fifth telescopic rod is arranged in the fourth cylinder body in a telescopic mode, the fourth cylinder body is fixedly connected with the limiting block, the fifth telescopic rod penetrates through the first positioning block, the P L C controller is connected with the fourth pushing device and controls the fifth telescopic rod to be arranged on the first positioning block in a telescopic mode, the fourth pushing device is used for pushing the part away, the part is separated from the first positioning block, and other mechanical mechanisms can grab the part conveniently.
Preferably, the positioning device comprises a second positioning block and a fifth pushing device, the second positioning block is over against the fifth pushing device, a second station for placing parts is arranged between the second positioning block and the fifth pushing device, the fifth pushing device comprises a fifth cylinder body and a sixth telescopic rod for pushing the parts to move to the second positioning block, one end of the sixth telescopic rod stretches into and draws from the fifth cylinder body, the P L C controller is connected with the fifth pushing device and controls the sixth telescopic rod to stretch out and draw back, when the parts need to be overturned, the positioning device is used for placing the overturned parts and is repositioned through the second positioning block, the positions of the parts are guaranteed not to be deviated, and the machining precision is improved.
Preferably, the intersection of the two side surfaces of the second positioning block and the front end surface of the second positioning block is provided with a second guide arc-shaped surface. The second direction arcwall face makes things convenient for the block that part and second locating piece can be smooth, and the arcwall face can also protect the part can not damaged when blocking with the second locating piece simultaneously.
Preferably, the pressing device comprises a sixth cylinder body, an eighth telescopic rod and a pressing plate, one end of the eighth telescopic rod is installed in the sixth cylinder body, and the other end of the eighth telescopic rod is fixedly connected with the pressing plate. The eighth telescopic link is flexible on the sixth cylinder body, and when needs compressed tightly, the sixth cylinder body was rotatory and drive the part top that the clamp plate rotated to the second locating piece, and the eighth telescopic link shrink, the clamp plate compresses tightly the part, presses the back well, and the extension of eighth telescopic link, the sixth cylinder body is rotatory to be taken the clamp plate away from the clamp plate.
Due to the adoption of the technical scheme, the invention has the remarkable technical effects that:
when parts are machined, the automatic machining, automatic feeding and discharging are realized, the automation degree is high, the parts can be automatically turned and machined in the machining process, the turned parts can be automatically positioned, and the machining accuracy and the machining precision are improved.
Drawings
Fig. 1 is a schematic structural view in a first position state of the present invention.
Fig. 2 is a partially enlarged view of a in fig. 1.
Fig. 3 is a partially enlarged view of B in fig. 1.
Fig. 4 is a schematic structural view in a second position state of the present invention.
Fig. 5 is a schematic structural view in a third position state of the present invention.
Fig. 6 is a schematic structural view of the linear slide table in fig. 5.
Fig. 7 is a schematic structural view of the limiting seat in fig. 5.
The names of the parts indicated by the numerical references in the above figures are as follows: 10-machining center, 11-track, 12-manipulator, 13-racking device, 14-racking device, 15-first operating platform, 16-second operating platform, 17-clamp, 18-pressing device, 19-machine base, 20-linear sliding table, 21-lifting platform, 22-lifting device, 23-fourth pushing device, 24-limiting base, 25-first blowing device, 26-second blowing device, 27-positioning device, 28-rod end joint bearing, 29-limiting rod, 121-sliding block, 122-mechanical arm, 123-mechanical claw, 124-first telescopic rod, 131-first material box, 132-first pushing device, 141-second material box, 142-second pushing device, 171-base, 172-limiting block, 173-limiting sliding block, 174-third pushing device, 175-first station, 176-first positioning block, 181-sixth telescopic rod, 182-eighth pushing device, 183-pressing plate, 201-fixing base, 202-screw rod, 203-moving block, 204-motor, 221-third cylinder body, 222-fourth telescopic rod, 231-fourth cylinder body, 232-fifth telescopic rod, 241-fixing plate, 242-raised strip, 251-seventh cylinder body, 252-first air pipe, 253-second air pipe, 261-eighth cylinder body, 262-third air pipe, 271-second positioning block, 272-fifth pushing device, 1311-first clapboard, 1312-first material channel, 1321-first cylinder body, 1322-second telescopic rod, 1411-second material channel, 1421-second cylinder body, 1422-third telescopic rod, 1731-mounting hole, 1741-ninth cylinder body, 1742-seventh telescopic rod, 1761-first guide arc surface, 2711-second guide arc surface, 2721-fifth cylinder body, 2722-sixth telescopic rod.
Detailed Description
The present invention will be described in further detail with reference to the accompanying drawings and examples.
Example 1
An intelligent automatic special machine control system is disclosed, as shown in fig. 1-7, including a machining center 10 and a P L C controller, the machining center 10 of this embodiment is used for machining linear sliders, a rail 11 leading to the interior of the machining center 10 is installed on the machining center 10, two rails 11 of this embodiment are provided, a manipulator 12 for grasping parts is slidably installed on the rails 11, the two rails 11 make the manipulator 12 slide more stably, an upper rack device 13 for placing blank parts and a lower rack device 14 for placing finished parts are installed on the side edge of the machining center 10, a first operating platform 15 is installed in the machining center 10, second operating platforms 16 are installed on both sides of the first operating platform 15, a positioning device 27 for positioning parts is installed on the first operating platform 15, at least two clamps 17 for clamping parts are installed on each second operating platform 16, two clamps 17 are installed on each second operating platform 16, a pressing device 18 for pressing parts on the clamps 17 is further installed on the second operating platform 16, a P L C controller is connected with the manipulator 12 and controls the clamps to move to the upper clamp 12 and then to control the clamp 12 to release the clamp 12, when the clamp device is connected with the manipulator 12, the clamp device is connected with the clamp 12, the manipulator 12, the clamp device is connected with the manipulator 12, the clamp device is connected with the clamp device, the manipulator 12, the clamp device is connected with the manipulator 12, the clamp device, the manipulator 12 is connected with the clamp device, the manipulator 12, the clamp device, the control device is released, the clamp device, the manipulator 17, the clamp device is released, the manipulator 12, the control device is released, the.
The mechanical arm 12 comprises a sliding block 121, a mechanical arm 122 and a mechanical claw 123, the mechanical arm 122 is connected with the sliding block 121 and ascends and descends on the sliding block 121, the mechanical claw 123 is installed on the mechanical arm 122, the sliding block 121 slides on the track 11, a first telescopic rod 124 extends and contracts in the mechanical arm 122, and the mechanical claw 123 is fixedly connected with the end of the first telescopic rod 124.
The upper rack device 13 comprises a first material box 131, a first pushing device 132 and a material sensor, a P L C controller is connected with the material sensor, a P L C controller receives signals sent by the material sensor and controls the first pushing device 132, the top end of the first material box 131 is an open first material box, the open first material box facilitates people to put blank parts in advance, a first partition plate 1311 perpendicular to the bottom surface of the first material box 131 is arranged in the first material box 131, the blank parts are sequentially partitioned by the first partition plate 1311, the first material box 131 is partitioned into a plurality of first material channels 1312 by the first partition plate 1311, the material sensor is mounted at one end of each first material channel 1312, when one of the material sensors detects that a blank part exists in the corresponding first material channel, the manipulator 12 grabs the blank part in the first material channel 1312 after the manipulator 12 grabs the blank part in the first material channel, the P L C controller controls the first pushing device 132 to push the blank part at the rear end to push the first material channel 132 to push the first material channel 1312, the front end of the first material channel 1321 is convenient for the manipulator 12 to move, and the manipulator 12 moves the first material channel 1321, when the telescopic rod penetrates into the first material channel 1312, and the telescopic rod 1322, and the first material channel 1322 is detected that the first material channel 1321, and the first material channel 132 and the telescopic rod drives the telescopic rod 132 to move, and the first material channel 132, and the telescopic rod penetrates into the telescopic rod device 132 to push the first material channel 1312 when the.
The lower rack device 14 comprises a second material box 141 and a second pushing device 142, a P L C controller is connected with the second pushing device 142 and controls the second pushing device 142 to push finished parts, a plurality of second material channels 1411 are arranged in the second material box 141, a P L C controller controls the second pushing device 142 to push the parts at the opening of the second material channels 1411 into the inner part of the second pushing device, the second pushing device 142 comprises a second cylinder 1421 and a third telescopic rod 1422, and the third telescopic rod 1422 is telescopic in the second cylinder 1421.
The automatic feeding device is characterized by further comprising a base 19, a linear sliding table 20 used for conveying a second material box 141 is fixed on the base 19, the linear sliding table 20 comprises a fixed seat 201, a lead screw 202, a moving block 203 and a motor 204, the fixed seat 201 is fixedly connected with the base 19, the motor 204 is installed on the fixed seat 201, a P L C controller controls the motor 204 to rotate, the motor 204 is connected with the lead screw 202 and drives the lead screw 202 to rotate, the moving block 203 slides on the lead screw 202 in a spiral mode, a conveying plate used for conveying the second material box 141 is fixed on the moving block 203, when one of the second material channels 1411 in the second material box 141 is full, the motor 204 drives the lead screw 202 to rotate, and the moving block 203 drives the second material box 141 to move forwards for one grid, so that.
The conveying device further comprises a limiting seat 24, the limiting seat 24 comprises a fixing plate 241 and protruding strips 242, the protruding strips 242 are fixed on the upper end face of the fixing plate 241, the number of the protruding strips 242 is at least one, the number of the protruding strips 242 is three, two of the protruding strips 242 are fixed at two ends of the upper end face of the fixing plate 241, one protruding strip 242 is fixed in the middle of the upper end face of the fixing plate 241, the lower end face of the fixing plate 241 is fixedly connected with the conveying plate, clamping grooves connected with the protruding strips 242 in a clamped mode are fixed at the bottom of the second material box 141, and the second material box 141 and the fixing plate 241.
The machine base 19 is further provided with a lifting platform 21 for placing product parts, a lifting device 22 is fixed on the machine base 19, a P L C controller is connected with the lifting device 22 and controls the lifting of the lifting device 22, the lifting device 22 is connected with the lifting platform 21 and drives the lifting platform 21 to move up and down, the lifting device 22 comprises a third cylinder body 221 and a fourth telescopic rod 222, one end of the fourth telescopic rod 222 is stretched in the third cylinder body 221, the other end of the fourth telescopic rod 222 is fixedly connected with the lifting platform 21, when the manipulator 12 conveys out finished product parts in the machining center 10, the lifting device 22 drives the lifting platform 21 to lift to a specified height, the manipulator 12 places the grabbed parts on the lifting platform 21, the manipulator 12 further grabs blank parts on the upper frame device 13 and conveys the blank parts into the machining center 10 for machining, the lifting platform 21 descends to a specified position after receiving the parts, and the second pushing device 142 pushes the parts on the lifting platform 21 into a second material box 141.
The fixture 17 comprises a base 171, a limit block 172, a limit slider 173 and a third pushing device 174, wherein the limit slider 173 is provided with a mounting hole 1731, a rod end joint bearing 28 is mounted in the mounting hole 1731, the rod end joint bearing 28 is hinged to the limit slider 173, the third pushing device 174 is connected with the rod end joint bearing 28, the limit block 172 is fixed at the rear end of the base 171, the limit slider 173 slides on the base 171, the third pushing device 174 is connected with the limit slider 173 and pushes the limit slider 173 to move towards the limit block 172, the third pushing device 174 comprises a ninth cylinder 1741 and a seventh telescopic rod 1742 which is telescopic in the ninth cylinder 1741, the seventh telescopic rod 1742 is fixedly connected with the limit slider 173, when the seventh telescopic rod 1742 is telescopic, the limit slider 173 is driven to slide back and forth, so as to clamp and release parts, a first station for placing parts to be machined is arranged between the limit slider 173 and the limit block 172, a P L C controller is connected with the third pushing device 174, the third pushing device 174 is connected with the limit slider 173 and controls the spacing of the limit slider 175, the spacing between the limit slider 173 and the limit slider 175, a front end face of the limit slider is fixed with a positioning block 176, the positioning device L for controlling the positioning of the positioning device 175, the positioning device is connected with a fourth positioning device 175, and the positioning device, and.
A limiting rod 29 is arranged between the third pushing device 174 and the limiting sliding block 173, the limiting rod 29 is fixed at two sides of the limiting sliding block 173, and the limiting rod 29 is fixed on the limiting sliding block 173 through threads.
The first positioning block 176 faces the limiting slider 173, the first positioning block 176 is installed in the first station 175, and the intersection of the two side surfaces of the first positioning block 176 and the front end surface of the first positioning block 176 is provided with a first guiding arc-shaped surface 1761.
The first air blowing device 25 is installed on the second operation platform 16, the first air blowing device 25 comprises a first air pump, a seventh cylinder 251 and first air pipes 252, the seventh cylinder 251 is fixedly connected with the second air pump, the seventh cylinder 251 is fixedly provided with at least two first air pipes 252, the number of the first air pipes 252 is two, and the first air pipes 252 are arranged on two sides of the first positioning block 176.
The seventh cylinder 251 is further provided with a second air pipe 253 for purging the rear end portion of the component, and the second air pipe 253 is provided between the two first air pipes 252.
Stopper 172 is fourth thrust unit 23 for the rear end face installation, fourth thrust unit 23 is gas accuse thrust unit, fourth thrust unit 23 includes fourth cylinder body 231 and the fifth telescopic link 232 that is used for promoting the part to break away from first locating piece 176, fifth telescopic link 232 is flexible in fourth cylinder body 231, fourth cylinder body 231 and stopper 172 fixed connection, fifth telescopic link 232 runs through first locating piece 176, part one end processing is good back, third thrust unit 174 drives spacing 173 slider and moves forward, thereby loosen the part, the part still links together firmly with first locating piece 176 this moment, can easily part and first locating piece 176 separately through fourth thrust unit 23.
The positioning device 27 comprises a second positioning block 271 and a fifth pushing device 272, the second positioning block 271 and the fifth pushing device 272 are both mounted on the first operating platform 15, the second positioning block 271 faces the fifth pushing device 272, a second station 273 for placing parts is arranged between the second positioning block 271 and the fifth pushing device 272, the manipulator 12 grabs the parts and rotatably places the parts on the second station 273, because the parts are not positioned accurately in the placing process, the parts are not positioned and directly placed in the fixture 17 for clamping and easily deviate, the clamping is not in place, and the like, after the parts are positioned by the second positioning block 271, the parts are easily clamped and connected with the first positioning block 176, the fifth pushing device 272 comprises a fifth cylinder 2721 and a sixth telescopic rod 2722 for pushing the parts to move to the second positioning block 271, one end of the sixth telescopic rod 2722 is telescopic in the fifth cylinder 2721, a P L C controller is connected with the fifth pushing device 272 and controls the sixth telescopic rod 2722 to extend, and retract, and the fifth cylinder 2721 is fixed on the first operating platform 15.
The intersection of the two side surfaces of the second positioning block 271 and the front end surface of the second positioning block 271 is provided with a second guiding arc-shaped surface 2711.
The two side surfaces of the second positioning block 271 are parallel to each other, and the two side surfaces of the second positioning block 271 are perpendicular to the upper end surface of the first operating platform 15 at the same time, so that the second positioning block 271 can be smoothly clamped and connected with a part.
The first operating platform 15 is further provided with a second air blowing device 26, the second air blowing device 26 comprises a second air pump, an eighth cylinder 261 and a third air pipe 262, the second air pump is connected with the eighth cylinder 261 and supplies air to the eighth cylinder 261, the third air pipe 262 is arranged on the eighth cylinder 261, the second air pump is connected with the eighth cylinder 261, and air blowing openings of the third air pipe 262 face the second station 273. The second air blowing device 26 is used for blowing the scraps on the parts to prevent the parts from being stuck by the scraps in the subsequent processing.
The pressing device 18 comprises a sixth cylinder 181, an eighth telescopic rod 182 and a pressing plate 183, the pressing device 18 is a pneumatic control pressing device, one end of the eighth telescopic rod 182 is installed in the sixth cylinder 181, the other end of the eighth telescopic rod 182 is fixedly connected with the pressing plate 183, when the manipulator 12 puts a part into the first station 175, the third pushing device 174 pushes the part into the first positioning block 176, when the part is clamped with the first positioning block 176, the part may be suspended on the base 171 at the moment, and in order to clamp the first positioning block 176 in place, the pressing device 18 presses the part into place, so that the part is in contact with the base 171.
In summary, the above-mentioned embodiments are only preferred embodiments of the present invention, and all equivalent changes and modifications made in the claims of the present invention should be covered by the claims of the present invention.

Claims (6)

1. A control system of an intelligent automatic special machine comprises a processing center (10) and a P L C controller, and is characterized in that a rail (11) communicated with the processing center (10) is installed on the processing center (10), a manipulator (12) for grabbing parts is arranged on the rail (11) in a sliding mode, the P L C controller is connected with the manipulator (12) and controls the manipulator (12) to grab and place the parts, an upper rack device (13) for placing blank parts and a lower rack device (14) for placing finished parts are installed on the side edge of the processing center (10), a clamp (17), a positioning device (27) and a pressing device (18) are installed in the processing center (10), the P L C controller is connected with a clamp (17) and controls the clamp to clamp or release the parts, a P L C controller is connected with the positioning device (27) and controls the manipulator (12) to grab and position the positioned parts, a P L C controller is connected with the pressing device (18) and controls the parts on a clamp (17) of a push device (17), a push platform (10) of the push device, a push platform, a first push platform (15) and a push device, a push device (150) is installed on a push positioning device, a push positioning device (150), a push platform, a push device (150) and a push device, a push device control platform, a push device control device, a push device for controlling a push platform, a push mechanism is installed on a push station, a push mechanism, a push.
2. The intelligent automatic special plane control system according to claim 1, characterized in that: the mechanical arm (12) comprises a sliding block (121), a mechanical arm (122) and a mechanical claw (123), the mechanical arm (122) is connected with the sliding block (121) and ascends and descends on the sliding block (121), the mechanical claw (123) is installed on the mechanical arm (122), the sliding block (121) slides on the track (11), a first telescopic rod (124) extends and contracts in the mechanical arm (122), and the mechanical claw (123) is fixedly connected with the end part of the first telescopic rod (124).
3. The intelligent automatic special machine control system according to claim 1, wherein the racking device (13) comprises a first material box (131), a first pushing device (132) and a material sensor, a P L C controller is connected with the material sensor, a P L C controller receives signals sent by the material sensor and controls the first pushing device (132), at least one first partition plate (1311) is arranged in the first material box (131), the first partition plate (1311) divides the first material box (131) into a plurality of first material channels (1312), the material sensor is installed at one end of the first material channel (1312), the first pushing device (132) comprises a first cylinder body (1321) and a second telescopic rod (1322) which is telescopic in the first cylinder body (1321), the first cylinder body (1321) is fixed on the outer side wall of the first material box (131), and one end of the second telescopic rod (1322) extends into the first material channel (1312).
4. The intelligent automatic special machine control system according to claim 1, further comprising a base (19), wherein the base (19) is fixedly provided with a linear sliding table (20) used for conveying a second object box (141), the linear sliding table (20) comprises a fixed seat (201), a lead screw (202), a moving block (203) and a motor (204), the fixed seat (201) is fixedly connected with the base (19), the motor (204) is installed on the fixed seat (201), a P L C controller controls the motor (204) to rotate, the motor (204) is connected with the lead screw (202) and drives the lead screw (202) to rotate, the moving block (203) slides on the lead screw (202) in a spiral mode, and a conveying plate used for conveying the second object box (141) is fixed on the moving block (203).
5. The intelligent automatic special machine control system according to claim 4, wherein a lifting platform (21) for placing product parts is further installed on the machine base (19), a lifting device (22) is fixed on the machine base (19), the P L C controller is connected with the lifting device (22) and controls the lifting of the lifting device, the lifting device (22) is connected with the lifting platform (21) and drives the lifting platform (21) to move up and down, the lifting device (22) comprises a third cylinder body (221) and a fourth telescopic rod (222), one end of the fourth telescopic rod (222) is stretched in the third cylinder body (221), and the other end of the fourth telescopic rod (222) is fixedly connected with the lifting platform (21).
6. The intelligent automatic special plane control system according to claim 1, characterized in that: the pressing device (18) comprises a sixth cylinder body (181), an eighth telescopic rod (182) and a pressing plate (183), one end of the eighth telescopic rod (182) is installed in the sixth cylinder body (181), and the other end of the eighth telescopic rod (182) is fixedly connected with the pressing plate (183).
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CN112676886A (en) * 2020-12-16 2021-04-20 安徽全柴动力股份有限公司 Machine body side-hanging type clamping method

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