CN108277336A - 用于轨道的热处理的方法和系统 - Google Patents
用于轨道的热处理的方法和系统 Download PDFInfo
- Publication number
- CN108277336A CN108277336A CN201810177380.4A CN201810177380A CN108277336A CN 108277336 A CN108277336 A CN 108277336A CN 201810177380 A CN201810177380 A CN 201810177380A CN 108277336 A CN108277336 A CN 108277336A
- Authority
- CN
- China
- Prior art keywords
- track
- cooling
- temperature
- cooling device
- refrigerating module
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
- 238000000034 method Methods 0.000 title claims abstract description 38
- 238000001816 cooling Methods 0.000 claims abstract description 220
- 229910001566 austenite Inorganic materials 0.000 claims abstract description 32
- 229910001563 bainite Inorganic materials 0.000 claims abstract description 30
- 229910001562 pearlite Inorganic materials 0.000 claims abstract description 29
- 230000009466 transformation Effects 0.000 claims abstract description 20
- 238000002347 injection Methods 0.000 claims abstract description 12
- 239000007924 injection Substances 0.000 claims abstract description 12
- 230000007704 transition Effects 0.000 claims abstract description 9
- 238000010438 heat treatment Methods 0.000 claims description 39
- 238000012545 processing Methods 0.000 claims description 28
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 19
- 239000000203 mixture Substances 0.000 claims description 11
- 239000002826 coolant Substances 0.000 claims description 10
- 238000011282 treatment Methods 0.000 claims description 9
- 238000011144 upstream manufacturing Methods 0.000 claims description 9
- 230000002708 enhancing effect Effects 0.000 claims description 6
- 238000000889 atomisation Methods 0.000 claims description 3
- 230000002045 lasting effect Effects 0.000 claims description 3
- 210000003491 skin Anatomy 0.000 description 9
- 238000000354 decomposition reaction Methods 0.000 description 7
- 238000005098 hot rolling Methods 0.000 description 6
- 239000000463 material Substances 0.000 description 6
- 238000005096 rolling process Methods 0.000 description 6
- 239000007921 spray Substances 0.000 description 6
- 229910052799 carbon Inorganic materials 0.000 description 5
- 229910000734 martensite Inorganic materials 0.000 description 5
- 230000008569 process Effects 0.000 description 5
- 229910000831 Steel Inorganic materials 0.000 description 4
- 238000013461 design Methods 0.000 description 4
- 238000010586 diagram Methods 0.000 description 4
- 238000009826 distribution Methods 0.000 description 4
- 210000002615 epidermis Anatomy 0.000 description 4
- 230000004907 flux Effects 0.000 description 4
- 239000010959 steel Substances 0.000 description 4
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 description 3
- 208000037656 Respiratory Sounds Diseases 0.000 description 3
- 239000003570 air Substances 0.000 description 3
- 230000008859 change Effects 0.000 description 3
- 238000004519 manufacturing process Methods 0.000 description 3
- 238000003303 reheating Methods 0.000 description 3
- 238000011160 research Methods 0.000 description 3
- 239000000126 substance Substances 0.000 description 3
- 230000015572 biosynthetic process Effects 0.000 description 2
- 238000009529 body temperature measurement Methods 0.000 description 2
- 235000019628 coolness Nutrition 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 238000005516 engineering process Methods 0.000 description 2
- 238000005259 measurement Methods 0.000 description 2
- 230000006911 nucleation Effects 0.000 description 2
- 238000010899 nucleation Methods 0.000 description 2
- 238000005192 partition Methods 0.000 description 2
- 235000015170 shellfish Nutrition 0.000 description 2
- 238000003860 storage Methods 0.000 description 2
- 238000001931 thermography Methods 0.000 description 2
- 238000005299 abrasion Methods 0.000 description 1
- 230000001133 acceleration Effects 0.000 description 1
- 238000000137 annealing Methods 0.000 description 1
- 230000008901 benefit Effects 0.000 description 1
- 238000005336 cracking Methods 0.000 description 1
- 230000006866 deterioration Effects 0.000 description 1
- 230000004069 differentiation Effects 0.000 description 1
- 230000003628 erosive effect Effects 0.000 description 1
- 238000005530 etching Methods 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 239000007788 liquid Substances 0.000 description 1
- 230000004807 localization Effects 0.000 description 1
- 238000005088 metallography Methods 0.000 description 1
- 238000003801 milling Methods 0.000 description 1
- 238000002156 mixing Methods 0.000 description 1
- 238000012544 monitoring process Methods 0.000 description 1
- 238000000465 moulding Methods 0.000 description 1
- 238000001556 precipitation Methods 0.000 description 1
- 230000002441 reversible effect Effects 0.000 description 1
- 230000000630 rising effect Effects 0.000 description 1
- 239000000243 solution Substances 0.000 description 1
- 230000009897 systematic effect Effects 0.000 description 1
- 230000000930 thermomechanical effect Effects 0.000 description 1
- 230000035899 viability Effects 0.000 description 1
Classifications
-
- C—CHEMISTRY; METALLURGY
- C21—METALLURGY OF IRON
- C21D—MODIFYING THE PHYSICAL STRUCTURE OF FERROUS METALS; GENERAL DEVICES FOR HEAT TREATMENT OF FERROUS OR NON-FERROUS METALS OR ALLOYS; MAKING METAL MALLEABLE, e.g. BY DECARBURISATION OR TEMPERING
- C21D1/00—General methods or devices for heat treatment, e.g. annealing, hardening, quenching or tempering
- C21D1/18—Hardening; Quenching with or without subsequent tempering
-
- C—CHEMISTRY; METALLURGY
- C21—METALLURGY OF IRON
- C21D—MODIFYING THE PHYSICAL STRUCTURE OF FERROUS METALS; GENERAL DEVICES FOR HEAT TREATMENT OF FERROUS OR NON-FERROUS METALS OR ALLOYS; MAKING METAL MALLEABLE, e.g. BY DECARBURISATION OR TEMPERING
- C21D1/00—General methods or devices for heat treatment, e.g. annealing, hardening, quenching or tempering
- C21D1/18—Hardening; Quenching with or without subsequent tempering
- C21D1/19—Hardening; Quenching with or without subsequent tempering by interrupted quenching
- C21D1/20—Isothermal quenching, e.g. bainitic hardening
-
- C—CHEMISTRY; METALLURGY
- C21—METALLURGY OF IRON
- C21D—MODIFYING THE PHYSICAL STRUCTURE OF FERROUS METALS; GENERAL DEVICES FOR HEAT TREATMENT OF FERROUS OR NON-FERROUS METALS OR ALLOYS; MAKING METAL MALLEABLE, e.g. BY DECARBURISATION OR TEMPERING
- C21D1/00—General methods or devices for heat treatment, e.g. annealing, hardening, quenching or tempering
- C21D1/62—Quenching devices
- C21D1/667—Quenching devices for spray quenching
-
- C—CHEMISTRY; METALLURGY
- C21—METALLURGY OF IRON
- C21D—MODIFYING THE PHYSICAL STRUCTURE OF FERROUS METALS; GENERAL DEVICES FOR HEAT TREATMENT OF FERROUS OR NON-FERROUS METALS OR ALLOYS; MAKING METAL MALLEABLE, e.g. BY DECARBURISATION OR TEMPERING
- C21D11/00—Process control or regulation for heat treatments
-
- C—CHEMISTRY; METALLURGY
- C21—METALLURGY OF IRON
- C21D—MODIFYING THE PHYSICAL STRUCTURE OF FERROUS METALS; GENERAL DEVICES FOR HEAT TREATMENT OF FERROUS OR NON-FERROUS METALS OR ALLOYS; MAKING METAL MALLEABLE, e.g. BY DECARBURISATION OR TEMPERING
- C21D11/00—Process control or regulation for heat treatments
- C21D11/005—Process control or regulation for heat treatments for cooling
-
- C—CHEMISTRY; METALLURGY
- C21—METALLURGY OF IRON
- C21D—MODIFYING THE PHYSICAL STRUCTURE OF FERROUS METALS; GENERAL DEVICES FOR HEAT TREATMENT OF FERROUS OR NON-FERROUS METALS OR ALLOYS; MAKING METAL MALLEABLE, e.g. BY DECARBURISATION OR TEMPERING
- C21D9/00—Heat treatment, e.g. annealing, hardening, quenching or tempering, adapted for particular articles; Furnaces therefor
- C21D9/04—Heat treatment, e.g. annealing, hardening, quenching or tempering, adapted for particular articles; Furnaces therefor for rails
-
- C—CHEMISTRY; METALLURGY
- C21—METALLURGY OF IRON
- C21D—MODIFYING THE PHYSICAL STRUCTURE OF FERROUS METALS; GENERAL DEVICES FOR HEAT TREATMENT OF FERROUS OR NON-FERROUS METALS OR ALLOYS; MAKING METAL MALLEABLE, e.g. BY DECARBURISATION OR TEMPERING
- C21D2211/00—Microstructure comprising significant phases
- C21D2211/002—Bainite
-
- C—CHEMISTRY; METALLURGY
- C21—METALLURGY OF IRON
- C21D—MODIFYING THE PHYSICAL STRUCTURE OF FERROUS METALS; GENERAL DEVICES FOR HEAT TREATMENT OF FERROUS OR NON-FERROUS METALS OR ALLOYS; MAKING METAL MALLEABLE, e.g. BY DECARBURISATION OR TEMPERING
- C21D2211/00—Microstructure comprising significant phases
- C21D2211/009—Pearlite
-
- C—CHEMISTRY; METALLURGY
- C21—METALLURGY OF IRON
- C21D—MODIFYING THE PHYSICAL STRUCTURE OF FERROUS METALS; GENERAL DEVICES FOR HEAT TREATMENT OF FERROUS OR NON-FERROUS METALS OR ALLOYS; MAKING METAL MALLEABLE, e.g. BY DECARBURISATION OR TEMPERING
- C21D2221/00—Treating localised areas of an article
-
- C—CHEMISTRY; METALLURGY
- C21—METALLURGY OF IRON
- C21D—MODIFYING THE PHYSICAL STRUCTURE OF FERROUS METALS; GENERAL DEVICES FOR HEAT TREATMENT OF FERROUS OR NON-FERROUS METALS OR ALLOYS; MAKING METAL MALLEABLE, e.g. BY DECARBURISATION OR TEMPERING
- C21D2221/00—Treating localised areas of an article
- C21D2221/10—Differential treatment of inner with respect to outer regions, e.g. core and periphery, respectively
Landscapes
- Chemical & Material Sciences (AREA)
- Engineering & Computer Science (AREA)
- Physics & Mathematics (AREA)
- Thermal Sciences (AREA)
- Crystallography & Structural Chemistry (AREA)
- Mechanical Engineering (AREA)
- Materials Engineering (AREA)
- Metallurgy (AREA)
- Organic Chemistry (AREA)
- Heat Treatment Of Articles (AREA)
- Control Of Heat Treatment Processes (AREA)
Applications Claiming Priority (3)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| EP12425110.9 | 2012-06-11 | ||
| EP20120425110 EP2674504A1 (en) | 2012-06-11 | 2012-06-11 | Method and system for thermal treatments of rails |
| CN201380040820.7A CN104508153A (zh) | 2012-06-11 | 2013-06-07 | 用于轨道的热处理的方法和系统 |
Related Parent Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201380040820.7A Division CN104508153A (zh) | 2012-06-11 | 2013-06-07 | 用于轨道的热处理的方法和系统 |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN108277336A true CN108277336A (zh) | 2018-07-13 |
Family
ID=48832867
Family Applications (2)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201810177380.4A Pending CN108277336A (zh) | 2012-06-11 | 2013-06-07 | 用于轨道的热处理的方法和系统 |
| CN201380040820.7A Pending CN104508153A (zh) | 2012-06-11 | 2013-06-07 | 用于轨道的热处理的方法和系统 |
Family Applications After (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201380040820.7A Pending CN104508153A (zh) | 2012-06-11 | 2013-06-07 | 用于轨道的热处理的方法和系统 |
Country Status (11)
| Country | Link |
|---|---|
| US (1) | US10125405B2 (enExample) |
| EP (2) | EP2674504A1 (enExample) |
| JP (1) | JP6261570B2 (enExample) |
| KR (1) | KR102139204B1 (enExample) |
| CN (2) | CN108277336A (enExample) |
| BR (1) | BR112014031014B1 (enExample) |
| ES (1) | ES2951582T3 (enExample) |
| IN (1) | IN2014DN10577A (enExample) |
| PL (1) | PL2859127T3 (enExample) |
| RU (1) | RU2637197C2 (enExample) |
| WO (1) | WO2013186137A1 (enExample) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112226609A (zh) * | 2020-10-23 | 2021-01-15 | 攀钢集团攀枝花钢铁研究院有限公司 | 用于异种钢轨焊后接头热处理的施工方法 |
Families Citing this family (13)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| EA031494B1 (ru) * | 2014-01-13 | 2019-01-31 | Общество С Ограниченной Ответственностью Научно-Производственное Предприятие "Томская Электронная Компания" | Способ и устройство для термической обработки стального изделия |
| BR112017014991A2 (pt) * | 2015-01-23 | 2018-03-20 | Nippon Steel & Sumitomo Metal Corporation | trilho |
| DE102016201025A1 (de) * | 2016-01-25 | 2017-07-27 | Schwartz Gmbh | Wärmebehandlungsverfahren und Wärmebehandlungsvorrichtung |
| JP6658895B2 (ja) * | 2017-03-15 | 2020-03-04 | Ｊｆｅスチール株式会社 | レールの冷却装置及び製造方法 |
| CZ2019542A3 (cs) * | 2019-08-19 | 2020-09-02 | Západočeská Univerzita V Plzni | Způsob výroby ocelových dílů z AHS oceli řízeným lokálním ochlazováním médiem, využívající tvorbu vícefázové struktury s přerušovaným chlazením na požadované teplotě |
| CN110643803B (zh) * | 2019-11-05 | 2023-10-27 | 中国铁建重工集团股份有限公司道岔分公司 | 加热装置及杆件加热方法 |
| CN110656230B (zh) * | 2019-11-05 | 2024-01-19 | 中国铁建重工集团股份有限公司道岔分公司 | 加热装置及杆件加热方法 |
| JP7294243B2 (ja) * | 2020-06-10 | 2023-06-20 | Ｊｆｅスチール株式会社 | 熱処理レールの硬度予測方法、熱処理方法、硬度予測装置、熱処理装置、製造方法、製造設備、並びに、硬度予測モデルの生成方法 |
| DE102020128188A1 (de) | 2020-10-27 | 2022-04-28 | Knorr-Bremse Systeme für Schienenfahrzeuge GmbH | Verfahren zum Überwachen des Zustands eines Rades eines Schienenfahrzeugs |
| CN113416818B (zh) * | 2021-05-12 | 2022-09-23 | 包头钢铁（集团）有限责任公司 | 一种高强韧性贝马复相贝氏体钢轨的热处理工艺 |
| CN113444860B (zh) * | 2021-06-28 | 2022-07-01 | 二重（德阳）重型装备有限公司 | 一种针对厚度差异大的工件的淬火方法 |
| CN113755670B (zh) * | 2021-08-24 | 2022-10-25 | 中铁宝桥集团有限公司 | 贝氏体钢辙叉心轨淬火冷却方法 |
| WO2023131913A1 (en) * | 2022-01-10 | 2023-07-13 | Hydro Extrusion USA, LLC | System and method for automatic spray quenching |
Citations (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN85109735A (zh) * | 1984-12-24 | 1986-07-09 | 新日本制铁株式会社 | 钢轨热处理的方法和设备 |
| US4611789A (en) * | 1982-07-06 | 1986-09-16 | The Algoma Steel Corporation Limited | Apparatus for the production of improved railway rails by accelerated cooling in line with the production rolling mill |
| CN1140473A (zh) * | 1994-11-15 | 1997-01-15 | 新日本制铁株式会社 | 耐磨性优良的珠光体类钢轨及其制造方法 |
Family Cites Families (19)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPS54147124A (en) * | 1978-05-10 | 1979-11-17 | Nippon Kokan Kk <Nkk> | Heat treating method for rail |
| JPS58133317A (ja) * | 1982-02-02 | 1983-08-09 | Topy Ind Ltd | 熱処理冷却方法及びその装置 |
| BE899617A (fr) * | 1984-05-09 | 1984-11-09 | Centre Rech Metallurgique | Procede et dispositif perfectionnes pour la fabrication de rails. |
| JPS61279626A (ja) * | 1985-06-05 | 1986-12-10 | Nippon Steel Corp | レ−ルの熱処理方法 |
| JPS61149436A (ja) * | 1984-12-24 | 1986-07-08 | Nippon Steel Corp | レ−ルの熱処理方法 |
| GB9313060D0 (en) * | 1993-06-24 | 1993-08-11 | British Steel Plc | Rails |
| US6689230B1 (en) * | 1995-02-04 | 2004-02-10 | Sms Schloemann-Siemag Aktiengesellschaft | Method and apparatus for cooling hot-rolled sections |
| JP3945545B2 (ja) | 1996-02-27 | 2007-07-18 | Ｊｆｅスチール株式会社 | レールの熱処理方法 |
| JPH09316598A (ja) | 1996-03-27 | 1997-12-09 | Nippon Steel Corp | 耐摩耗性および溶接性に優れたパーライト系レールおよびその製造法 |
| JP3987616B2 (ja) * | 1997-11-20 | 2007-10-10 | 新日本製鐵株式会社 | 耐表面損傷性および耐摩耗性に優れた高強度ベイナイト系レールの製造法 |
| JP3950212B2 (ja) * | 1997-11-20 | 2007-07-25 | 新日本製鐵株式会社 | 耐摩耗性に優れた高強度パーライト系レールの製造法 |
| DE19962891A1 (de) * | 1999-12-23 | 2001-06-28 | Sms Demag Ag | Verfahren und Vorrichtung zum Abkühlen von warmgewalzten Profilen |
| JP4010102B2 (ja) * | 2000-09-29 | 2007-11-21 | Ｊｆｅスチール株式会社 | 残留応力の少ないレールの製造方法および設備 |
| DE10137596A1 (de) | 2001-08-01 | 2003-02-13 | Sms Demag Ag | Verfahren zur Kühlung von Werkstücken, insbesondere von Profilwalzprodukten, aus Schienenstählen |
| US7217329B2 (en) * | 2002-08-26 | 2007-05-15 | Cf&I Steel | Carbon-titanium steel rail |
| DE10256750A1 (de) | 2002-12-05 | 2004-06-17 | Sms Demag Ag | Verfahren zur Prozesssteuerung oder Prozessregelung einer Anlage zur Umformung, Kühlung und/oder Wärmebehandlung von Metall |
| ITMI20072244A1 (it) * | 2007-11-28 | 2009-05-29 | Danieli Off Mecc | Dispositivo per trattamento termico di rotaie e relativo processo |
| FI124249B (fi) | 2007-11-30 | 2014-05-15 | Outotec Oyj | Menetelmä ja järjestely elektrolyysialtaan elektrolyysiprosessin tilan seuraamiseksi ja esittämiseksi |
| ITLI20090004A1 (it) * | 2009-05-21 | 2010-11-22 | Lucchini S P A | Rotaie altoresistenziali a morfologia perlitica coloniale con elevato rapporto tenacita'-resistenza a rottura ed omogeneita' di proprieta' meccaniche e tecnologiche e relativo processo di fabbricazione. |
-
2012
- 2012-06-11 EP EP20120425110 patent/EP2674504A1/en not_active Withdrawn
-
2013
- 2013-06-07 WO PCT/EP2013/061793 patent/WO2013186137A1/en not_active Ceased
- 2013-06-07 PL PL13739618.0T patent/PL2859127T3/pl unknown
- 2013-06-07 CN CN201810177380.4A patent/CN108277336A/zh active Pending
- 2013-06-07 BR BR112014031014A patent/BR112014031014B1/pt active IP Right Grant
- 2013-06-07 RU RU2014154400A patent/RU2637197C2/ru active
- 2013-06-07 JP JP2015516565A patent/JP6261570B2/ja active Active
- 2013-06-07 IN IN10577DEN2014 patent/IN2014DN10577A/en unknown
- 2013-06-07 US US14/407,141 patent/US10125405B2/en active Active
- 2013-06-07 CN CN201380040820.7A patent/CN104508153A/zh active Pending
- 2013-06-07 EP EP13739618.0A patent/EP2859127B1/en active Active
- 2013-06-07 KR KR1020157000290A patent/KR102139204B1/ko active Active
- 2013-06-07 ES ES13739618T patent/ES2951582T3/es active Active
Patent Citations (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US4611789A (en) * | 1982-07-06 | 1986-09-16 | The Algoma Steel Corporation Limited | Apparatus for the production of improved railway rails by accelerated cooling in line with the production rolling mill |
| CN85109735A (zh) * | 1984-12-24 | 1986-07-09 | 新日本制铁株式会社 | 钢轨热处理的方法和设备 |
| CN1140473A (zh) * | 1994-11-15 | 1997-01-15 | 新日本制铁株式会社 | 耐磨性优良的珠光体类钢轨及其制造方法 |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112226609A (zh) * | 2020-10-23 | 2021-01-15 | 攀钢集团攀枝花钢铁研究院有限公司 | 用于异种钢轨焊后接头热处理的施工方法 |
| CN112226609B (zh) * | 2020-10-23 | 2022-03-22 | 攀钢集团攀枝花钢铁研究院有限公司 | 用于异种钢轨焊后接头热处理的施工方法 |
Also Published As
| Publication number | Publication date |
|---|---|
| KR102139204B1 (ko) | 2020-07-30 |
| EP2859127B1 (en) | 2023-06-07 |
| US10125405B2 (en) | 2018-11-13 |
| US20150107727A1 (en) | 2015-04-23 |
| BR112014031014B1 (pt) | 2019-09-10 |
| EP2674504A1 (en) | 2013-12-18 |
| PL2859127T3 (pl) | 2023-08-21 |
| IN2014DN10577A (enExample) | 2015-08-28 |
| CN104508153A (zh) | 2015-04-08 |
| BR112014031014A2 (pt) | 2017-06-27 |
| EP2859127C0 (en) | 2023-06-07 |
| EP2859127A1 (en) | 2015-04-15 |
| JP6261570B2 (ja) | 2018-01-17 |
| KR20150045996A (ko) | 2015-04-29 |
| RU2014154400A (ru) | 2016-08-10 |
| JP2015523467A (ja) | 2015-08-13 |
| RU2637197C2 (ru) | 2017-11-30 |
| WO2013186137A1 (en) | 2013-12-19 |
| ES2951582T3 (es) | 2023-10-23 |
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