CN108262798A - A kind of automatic board descending machine and automatic board descending system - Google Patents
A kind of automatic board descending machine and automatic board descending system Download PDFInfo
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- CN108262798A CN108262798A CN201810217980.9A CN201810217980A CN108262798A CN 108262798 A CN108262798 A CN 108262798A CN 201810217980 A CN201810217980 A CN 201810217980A CN 108262798 A CN108262798 A CN 108262798A
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- 230000007246 mechanism Effects 0.000 claims abstract description 63
- 238000007599 discharging Methods 0.000 claims abstract description 9
- 230000033001 locomotion Effects 0.000 claims description 33
- 230000000712 assembly Effects 0.000 claims description 24
- 238000000429 assembly Methods 0.000 claims description 24
- 238000013519 translation Methods 0.000 claims description 18
- 210000000078 claw Anatomy 0.000 claims description 6
- 230000001360 synchronised effect Effects 0.000 claims description 4
- 230000002159 abnormal effect Effects 0.000 claims description 3
- 230000032258 transport Effects 0.000 claims description 3
- 239000007787 solid Substances 0.000 claims 2
- 238000004519 manufacturing process Methods 0.000 abstract description 9
- 238000000034 method Methods 0.000 abstract description 8
- 238000003860 storage Methods 0.000 abstract description 8
- 239000000463 material Substances 0.000 abstract description 7
- 238000012545 processing Methods 0.000 abstract description 4
- 238000012546 transfer Methods 0.000 abstract description 3
- AGCPZMJBXSCWQY-UHFFFAOYSA-N 1,1,2,3,4-pentachlorobutane Chemical compound ClCC(Cl)C(Cl)C(Cl)Cl AGCPZMJBXSCWQY-UHFFFAOYSA-N 0.000 description 9
- 238000005520 cutting process Methods 0.000 description 7
- 238000010586 diagram Methods 0.000 description 7
- 230000003028 elevating effect Effects 0.000 description 6
- 239000000758 substrate Substances 0.000 description 6
- 239000002184 metal Substances 0.000 description 4
- 230000008569 process Effects 0.000 description 3
- MINPZZUPSSVGJN-UHFFFAOYSA-N 1,1,1,4,4,4-hexachlorobutane Chemical compound ClC(Cl)(Cl)CCC(Cl)(Cl)Cl MINPZZUPSSVGJN-UHFFFAOYSA-N 0.000 description 2
- 101150049492 DVR gene Proteins 0.000 description 2
- 230000006872 improvement Effects 0.000 description 2
- 230000001960 triggered effect Effects 0.000 description 2
- 230000008901 benefit Effects 0.000 description 1
- 230000005540 biological transmission Effects 0.000 description 1
- 238000010276 construction Methods 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 238000007689 inspection Methods 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000002360 preparation method Methods 0.000 description 1
- 238000003825 pressing Methods 0.000 description 1
- 238000004064 recycling Methods 0.000 description 1
- 238000012360 testing method Methods 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B26—HAND CUTTING TOOLS; CUTTING; SEVERING
- B26D—CUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
- B26D7/00—Details of apparatus for cutting, cutting-out, stamping-out, punching, perforating, or severing by means other than cutting
- B26D7/27—Means for performing other operations combined with cutting
- B26D7/32—Means for performing other operations combined with cutting for conveying or stacking cut product
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Abstract
The invention belongs to pcb board procedure for processing technical field of automation, are particularly suitable for the arrangement of pcb board automatic disc filling, the automation equipment of storage.Including rack and be respectively arranged in the rack into trigger structure, send pallet body and discharging mechanism.The Material moving device is set to PCB board separators rear end, it is described send pallet body include from into pcb board, pallet crawl, pcb board is put, pallet shift, pallet fills several mechanisms such as tote cart.Relative to the prior art, since the present invention includes several groups of transfer module mechanisms, therefore the polylith pcb board divided can be carried out while sequentially puts pallet, it is packed into a series of automated jobs such as tote cart storage, so as to substantially increase the rate of coming into force, cost of labor is reduced, and can realize the automatic flow of processing procedure.Therefore the high degree of automation of the present invention, it is suitable for mass production.
Description
Technical field
The invention belongs to pcb board procedure for processing automatic fields, are filled automatically suitable for pcb board more particularly, to one kind
Trigger and automatic board descending system under the automation of pallet storage.
Background technology
Lower trigger is put for the printed circuit board (PCB) of well cutting, a kind of electronic equipment of storage.Generally, by people
The pcb board manual arrangement of well cutting is filled pallet, storage, transfer by work.
But manual work, labor intensity is big, inefficient, higher so as to cause cost.
In view of this, it is necessory to provide universal lower trigger, using automated job, disposably by the PCB of piecemeal
Plate completes dress tray storage, substantially increases production efficiency, reduces cost of labor.Moreover, the degree of automation is higher, and can be with
Subsequent technique is connected, realizes whole flow process automated production.
Invention content
For the disadvantages described above or Improvement requirement of the prior art, the present invention provides a kind of automatic board descending machine, purpose exists
In for the deficiency of existing manufacturing process, by improving transport, transfer, cutting agency, using automated production, realization is continuous
Automatic job so as to greatly improve production efficiency, reduces cost of labor, moreover, it can also realize the connection with subsequent job, from
Dynamicization degree is higher.
In order to achieve the above object, the present invention adopts the following technical scheme that：
A kind of automatic board descending machine, including：Into trigger structure, move trigger structure, shifting pallet body, pallet charging and discharging mechanism, blank panel
Lift truck and dishful lift truck；
Include first straight line moving parts and supporting plate into trigger structure, it is first straight to be fixed on first straight line moving parts for supporting plate
On line mover；During work, first straight line mover linear reciprocating motion is so as to drive supporting plate into plate station and taking between plate station
It moves back and forth, will treat that loading board takes plate station from being transported into plate station；
The initial position of trigger structure is moved positioned at taking above plate station, trigger structure is moved with plate manipulator is moved, for that will reach
Take plate station treats that loading board is transferred to sabot station, and will treat that loading board is packed on the empty pallet of sabot station；
It moves pallet body and includes second straight line moving parts and movable plate, movable plate is fixed on second straight line moving parts
On second straight line mover, movable plate is used to carrying and/or pushing pallet；During work, second straight line mover linear reciprocating motion from
And movable plate is driven to be moved back and forth between dishful station in sabot station and taking, the dishful pallet of plate will be installed from sabot station
It is transported to and takes dishful station；
Pallet charging and discharging mechanism includes third linear motion component, pallet loading assemblies, the 4th linear motion component and support
Disk blanking component；
Pallet loading assemblies are fixed on the third straight line mover of third linear motion component, and pallet loading assemblies have upper
Expect manipulator；During work, third straight line mover linear reciprocating motion is so as to drive pallet loading assemblies taking blank panel station and dress
Moved back and forth between disk station, with by feeding manipulator by empty pallet from blank panel station is taken to be transported to sabot station, and will be empty
Pallet is positioned on the movable plate of sabot station；
Pallet blanking component is fixed on the 4th straight line mover of the 4th linear motion component, under pallet blanking component has
Expect manipulator；During work, the 4th straight line mover linear reciprocating motion is so as to drive pallet blanking component taking dishful station under
Moved back and forth between material station, with by blanking mechanical hand by the dishful pallet for installing plate from dishful station is taken to be transported to blankers
Position, by the dishful pallet for installing plate from dishful station is taken to be transported to discharge station.
Further, first straight line moving parts include first straight line sliding rail, the first screw component and send pan motor；First
Line slide rail includes the first guide rail and the first sliding block for being slided on the first guide rail, and the first screw component includes the first screw and the
One straight line mover, first straight line mover are the first guide sleeve moved on the first screw, and the first guide rail is parallel with the first screw to be set
It puts；The first screw of output axis connection of pan motor is sent, supporting plate is fixed on the first sliding block and the first guide sleeve；
During work, pan motor is sent to drive the first screw rotating, so as to drive the first supporting plate along first by the first guide sleeve
Guide rail is moved back and forth into plate station and taking between plate station, will treat that loading board takes plate station from being transported into plate station.
Further, include three position control mechanisms into trigger structure, be respectively arranged on starting point, the terminal of the first guide bush movement
And abnormal position, to judge and control in the signal that corresponding position receives according to three position control mechanisms pan motor is sent to work
State.
Further, second straight line moving parts include second straight line sliding rail, the second screw component and move holding tray motor；The
Two line slide rails include the second guide rail and the second sliding block for being slided on the second guide rail, the second screw component include the second screw and
Second straight line mover, second straight line mover are the second guide sleeve moved on the second screw, and the second guide rail is parallel with the second screw
Setting；The second screw of output axis connection of holding tray motor is moved, movable plate is fixed on the second sliding block and the second guide sleeve；
It during work, moves holding tray motor and drives the second screw rotating, so as to drive movable plate along second by the second guide sleeve
Guide rail is moved back and forth in sabot station and taking between dishful station, and the dishful pallet for installing plate from sabot station is transported to and is taken
Dishful station.
Further, third linear motion component includes third line slide rail, third screw component and translation motor；Third
Line slide rail includes third guide rail and the third sliding block that is slided on third guide rail, and third screw component includes third screw and the
Three straight line movers, third straight line mover are the third guide sleeve moved on third screw, and third guide rail is parallel with third screw to be set
It puts；The output axis connection third screw of disk motor is translated, movable plate is fixed on third sliding block and third guide sleeve；
During work, translation motor drives third screw rotating, so as to drive pallet loading assemblies edge by third guide sleeve
Third guide rail is moved back and forth between blank panel station and sabot station taking, by empty pallet from blank panel station is taken to be transported to sabot work
Position.
Further, the 4th linear motion component includes the 4th line slide rail, the 4th screw component and blanking motor；4th
Line slide rail includes the 4th guide rail and the Four-slider that is slided on the 4th guide rail, and the 4th screw component includes the 4th screw and the
Four straight line movers, the 4th straight line mover are the 4th guide sleeve moved on the 4th screw, and the 4th guide rail is parallel with the 4th screw to be set
It puts；The 4th screw of output axis connection of blanking motor, movable plate are fixed on Four-slider and the 4th guide sleeve；
During work, blanking motor drives the 4th screw rotating, so as to drive pallet blanking component edge by the 4th guide sleeve
4th guide rail is moved back and forth between dishful station and discharge station taking, by the dishful pallet for installing plate from dishful station is taken to transport
It send to discharge station.
Further, third linear motion component is included in the 5th guide sleeve that is moved on third screw and in third guide rail
5th sliding block of upper slip；Trigger structure is moved to be fixed on the 5th guide sleeve and the 5th sliding block；During work, translation motor drives third
Screw rotating is transported so as to drive pallet loading assemblies respectively by third guide sleeve and the 5th guide sleeve and move trigger structure synchronous reciprocating
It is dynamic.
Further, at least one in the blanking mechanical hand of the feeding manipulator of pallet loading assemblies and pallet blanking component
It is a including：Square frame, two claws and two twin shaft cylinders；Two twin shaft cylinders are symmetrically disposed on square frame both sides,
And cylinder axis is set outward；Two claw one-to-one correspondence are installed on the cylinder axis of two twin shaft cylinders.
Further, square frame is there are two opposite side, and one of side is equipped with an exhausting hole, on another side
Equipped with a sliding slot parallel with through-hole；Two equal one end of cylinder mounting plate parallel to each other are placed in sliding slot, and the other end passes through
Bolt and nut is fixed in through-holes；Two twin shaft cylinders, which correspond, to be mounted on two cylinder mounting plates.
In order to achieve the above object, the present invention also adopts the following technical scheme that：A kind of automatic board descending system, it is single including control
Member and as above the automatic board descending machine described in any one；Control unit includes controller, display screen and control button, display screen
It is connect with control button with controller；Controller be used for according to control instruction that is default and/or inputting in real time control into trigger structure,
Move trigger structure, the work schedule for moving pallet body, pallet charging and discharging mechanism, blank panel lift truck and dishful lift truck；Display screen is used
In real-time display working condition；Control button is used to inputting and/or selecting control instruction.
In general, by the above technical scheme conceived by the present invention compared with prior art, as a result of multiple
Manipulator linkage operation improves the working efficiency of process, the polylith pcb board divided can be carried out while sequentially put pallet,
A series of automated jobs such as tote cart storage are packed into, so as to substantially increase the rate of coming into force, reduce cost of labor, and can be with
Realize the automatic flow of processing procedure.Therefore the high degree of automation of the present invention, it is suitable for mass production.
Description of the drawings
Fig. 1 is the three-dimensional assembling schematic diagram of the present invention；
Fig. 2 is the front view of Fig. 1；
Fig. 3 is the vertical view of Fig. 1, rack 1 is omitted and into trigger structure 2；
Fig. 4 is into the dimensional structure diagram of trigger structure in Fig. 1；
Fig. 5 is the front view of Fig. 4；
Fig. 6 is the vertical view of Fig. 4；
Fig. 7 is the dimensional structure diagram that trigger structure is moved in Fig. 1；
Fig. 8 is the dimensional structure diagram that pallet body is moved in Fig. 1；
Fig. 9 is Fig. 1 back sides pallet blanking assembly layout schematic diagram；
Figure 10 is the manipulator stereoscopic schematic diagram of pallet loading assemblies, pallet blanking component in Fig. 1；
Figure 11 is the front view of Figure 10；
Figure 12 is Fig. 1 hollow discs lift truck and dishful pallet lift car dimensional structure diagram.
In all the appended drawings, identical reference numeral is used for representing identical element or structure, wherein：
1- racks
2- is into trigger structure 21- the first bottom plate the first support plates of 22-
23- the first guide rail 24- the first sliding block 25- the first screw support plates
26- is into pan motor 27- position sensor 28- supporting plates
The first screws of 29-
3- moves trigger structure 31- substrates the first lifting assemblies of 32-
33- rotates driven wheel 34- rotation motors the first lift motors of 35-
36- translates component 37- suction plate component 38- rotation motor mounting bases
4- moves pallet body 41- movable supporting plate 42- regulation handles
43- fixed support plates 44- moves holding tray motor 45- movable plates
46- guide grooves 47- the second guide rail the second sliding blocks of 48-
The second screws of 49-
5- pallet charging and discharging mechanism 51- pallet loading assemblies 52- pallet blanking components
The 4th guide rails of the 4th screw support plate 54- translation motors 55- of 53-
The 4th screw 58- third guide rails of 56- blanking motors 57-
59- third screws
6- blank panel lift truck 7- dishful lift trucks
61st, the second support plates of 71- 62,72- motor mount plates 63,73- third support plates
64th, the second lifting assemblies of 74- 65,75- bracket components 66, the 4th support plates of 76-
67th, 77- width adjustings component 68, the second bottom plates of 78- 69,79- tray support plates
A- takes plate station C- sabot stations into plate station B-
D- takes blank panel station E- to take dishful station F- discharge stations
P- empty pallets
Specific embodiment
In order to make the purpose , technical scheme and advantage of the present invention be clearer, with reference to the accompanying drawings and embodiments, it is right
The present invention is further elaborated.It should be appreciated that the specific embodiments described herein are merely illustrative of the present invention, and
It is not used in the restriction present invention.As long as in addition, technical characteristic involved in the various embodiments of the present invention described below
It does not constitute a conflict with each other and can be combined with each other.
As shown in Figure 1 to Figure 3, automatic board descending machine provided by the invention including rack 1 shown in Fig. 1 and is respectively arranged at machine
Being lifted into trigger structure 2, shifting trigger structure 3, shifting pallet body 4, pallet charging and discharging mechanism 5, blank panel lift truck 6 and dishful on frame 1
Vehicle 7.The pcb board of piecemeal is sent into shifting trigger structure 3 from into trigger structure 2, and empty pallet is grabbed by blank panel lift truck 6 by pallet loading assemblies 51
It gets after moving the balance station on pallet body 4, moves trigger structure 3 by pcb board by being put in empty pallet into the crawl of trigger structure 2,
Then the full tray equipped with pcb board is pushed into lower plate station by shifting pallet body 4, is packed into after being captured by pallet blanking component 52 full
Disk lift truck 7.PCB plates capture and pallet feeding synchronously completes.That is, moving trigger structure has multigroup mechanical arm, so as to
Disposably pcb board and pallet can be placed into and moved in pallet body 4.It moves trigger structure and moves the translation of empty pallet mechanism and share one
Motor, elevating mechanism individually control, and programmed logic is to put pcb board after advanced empty pallet, fill after disk integrally by pleading disc mechanism
It is pushed into move at full tray station.Pcb board can be as required put into pallet.Wherein, in the present embodiment, everything is disposed as
Servo motor controls, and can meet and various put requirement.It is versatile.
Wherein, as shown in Figs. 4-6, include the first bottom plate 21, be respectively arranged on the first bottom plate 21 the into trigger structure 2
One support plate 22, the first guide rail 23, the first sliding block 24, the first screw support plate 25, into pan motor 26, position control mechanism 27,
28 and first screw 29 of supporting plate.Wherein, the first support plate 22 is set as 2 and parallel to each other, and the first guide rail 23 is located at first
Between fagging 22, accurate lead screw guide sleeve 24 is located at the top of the first guide rail 23；First screw support plate 25 be set as 2 and mutually
Parallel, the first guide rail 23 is between the first screw support plate 25, and on the first bottom plate 21, stepper motor 26 is set to
The side of first screw support plate 25, position control mechanism 27 are located on the first bottom plate 21, and supporting plate 28 is located at the first guide rail 23
On；First straight line mover is the accurate lead screw guide sleeve coordinated with the first screw 29.
Position control mechanism is additionally provided with into trigger structure 2, when position control mechanism senses pcb board, is just passed signal
Stepper motor 26 is passed, and then stepper motor 26 is made to start to rotate, so as to drive 23 setting in motion of the first guide rail, supporting plate 28 is passed
Send to take plate station waiting instruction.Wherein position control mechanism is provided with 3, distinguishes 28 origin of supporting plate in order to control, controls supporting plate
28 terminals and control supporting plate 28 surpass the alert program of setting.The position control mechanism 27 of the present embodiment is three laser inductors,
The laser inductor of corresponding position is triggered during PCB movements when being placed with PCB and supporting plate 28 on supporting plate 28 and driving.In other embodiment
In, the inductor of 27 leftmost side of Fig. 4 position control mechanisms can also use pressure sensor, be triggered when PCB is put into supporting plate 28
Pressure sensor.
In the present embodiment, the length 350MM width for the pcb board that can be put into trigger structure is 350MM, send plate speed reachable
To 500-800mm/s.
Operation principle into trigger structure is：Supporting plate 28 is initially positioned in into plate station A, and pcb board is entered from front board
Supporting plate 28, when position control mechanism 27 senses supplied materials, motor 26 starts running, so as to which accurate lead screw guide sleeve 24 be driven to start
Rotation drives the movement of the first guide rail 23 to drive supporting plate 28 to plate station B is taken to move.When position control mechanism 27 senses supporting plate 28
Material, which has arrived at, takes plate station B, moves trigger structure 3 and siphons away pcb board, and supporting plate 28 is returned into plate station A, and preparation is put next
Block pcb board.
As shown in fig. 7, moving trigger structure 3 further includes substrate 31, the first lifting assembly 32, rotation driven wheel 33, rotation motor
34th, the first lift motor 35, translation component 36, suction plate component 37 and rotation motor mounting base 38.First lift motor 35, translation
Component 36 may be contained on substrate 31, and rotation motor 34, rotation driven wheel 33 are set in rotation motor mounting base 38, rotate horse
It is connect up to mounting base 38 with substrate 31, the centre rotational axis of suction plate component 37 is arranged on by bearing connection on motor mount 38.
The centre rotational axis upper end of suction plate component 37 is fixedly connected with rotation driven wheel 33, rotates the defeated of driven wheel 33 and rotation motor 34
Shaft can connect transmission by modes such as belt pulley, sprocket wheel, annular racks.The present embodiment translation component 36 be and third guide rail
The sliding block of 58 cooperations.During installation, the mover of third screw 59 is fixedly connected with substrate 31.
In the present embodiment, the length 350MM width of pcb board that moving trigger structure 3 can be applicable in is 350MM, can be applicable in
The pcb board of a variety of P numbers increases rotating mechanism 33, it can be achieved that any angle of pcb board is put.
Moving the operation principle of trigger structure is：First lift motor 35 controls the first lifting assembly 32 to drive rotation motor 34 real
Existing elevating movement drives rotation driven wheel 33 that suction plate component 37 is driven to rotate pcb board and follows translation by rotation motor 34
Component 36 does translational motion along third guide rail 58.Realize the crawl lifting of pcb board machine, rotation moves to sabot station.
Rotation driven wheel 33 is controlled by rotation motor 34, it can be achieved that any angle of product is put.In the present embodiment, lead to
The program parameter for overregulating 34 device of rotation motor can be so that present invention can be suitably applied to the pcb board of long × wide (350 × 350).
Suction plate component 37 is provided with multiple suction nozzles can draw multiple PCB platelets simultaneously, and arranged in sequence is (rotatable according to actual requirement
Any angle).In the present embodiment, the suction nozzle of suction plate component 37 is set in the through slot opened up on cross mounting bracket, is passed through
Nut is fixed, and the specific location of suction nozzle can be adjusted according to different product utilization nut tightness adjustings.
Include movable supporting plate 41, regulation handle 42, fixed support plate 43 as shown in figure 8, moving pallet body 4 and move pallet
Motor 44, movable plate 45.Fixed support plate 43 is arranged on the second bottom plate of board, and movable supporting plate 41 passes through regulation handle 42
Connect fixed support plate 43.Fixed support plate 43, regulation handle 42, movable supporting plate 41 are disposed as 2 groups, are distributed in both sides,
It can be by simultaneously to intermediate regulations.It moves holding tray motor 44 and movable plate 45 is arranged on the second bottom plate of board, two pieces of fixed branch
The centre of fagging 43.Empty pallet P is captured on lift truck by manipulator by mechanical arm put position to pallet after for putting
PCB product.
In the present embodiment, two fixed support plates 43 are fixedly connected by two fixed links parallel to each other, two work
Dynamic support plate 41 is penetrated respectively by above-mentioned two bars.Each regulation handle 42 is respectively provided with threaded rod, and threaded rod is parallel with fixed link,
And penetrate the fixed support plate 43 of corresponding side and movable supporting plate 41.Each threaded rod passes through spiral shell with corresponding movable supporting plate 41
Line connects.The movable supporting plate 41 of the present embodiment is equipped with guide groove 46, is used to support and guides pcb board advance.
In the present embodiment, move the maximum appearance and size of pallet that can be applicable in of pallet body 4 for length × width × height (380 ×
380 × 50), tray outline minimum dimension is long × wide (120 × 120)
Moving the operation principle of pallet body 4 is：Fixed support plate 43 is arranged in rack 1 and positions, when rotation regulation handle
42 drive threaded rods to rotate forward or during reversion, since 41 both ends of movable supporting plate by fixed link limit rotary freedom, activity
Support plate 41 threadingly bar can only advance or retreat, so as to fulfill width adjusting.Movable plate 45 is controlled by shifting holding tray motor 44,
Return, waiting act next time again after execution.
As shown in Fig. 1~3 and Fig. 9, pallet charging and discharging mechanism 5 includes pallet loading assemblies 51, pallet blanking component 52, the
Four screw support plates 53, translation motor 54, the 4th guide rail 55, blanking motor 56, the 4th screw 57, third guide rail 58 and third
Screw 59.Two third guide rails 58 and third screw 59 are parallel to each other, and third screw 59 is located between two third guide rails 58.Please
Reference Fig. 2, Fig. 7, in the present embodiment, pallet loading assemblies 51, the translation of pallet blanking component 52, lifting construction and translation,
It is identical with moving substrate 31, the first lifting assembly 32, the first lift motor 35, the translation component 36 of trigger structure 3 to lift principle.Area
It is not, pallet loading assemblies 51, pallet blanking component 52 are that manipulator is mounted on lifting assembly, in lift motor
It is lifted under control.
In the present embodiment, the blanking mechanical hand knot of the feeding manipulator of pallet loading assemblies 51 and pallet blanking component 52
Structure is identical, please refers to Figure 12, Figure 11, the piece mark marked as pallet blanking component 52 in bracket.Pallet loading assemblies 51
Feeding manipulator include 511, two claws 512 of square frame and two twin shaft cylinders 513.511 level of square frame is put
Put and be fixed on lifting assembly 514, two twin shaft cylinders 513 are symmetrically disposed on 511 both sides of square frame, and cylinder axis to
Outer setting directly can control gripping range using the minimum stroke of cylinder axis, without deliberately controlling gripping power, one
Sample can avoid pressing from both sides bad pcb board.Two one-to-one correspondence of claw 512 are installed on the cylinder axis of two twin shaft cylinders 513, thus
It is close to each other or separate under the driving of two twin shaft cylinders 513, realize the gripping and release of pcb board.There are two square frames 511
Relative edge 515, and one of side 515 is equipped with an exhausting hole 516, another side 515 is parallel with through-hole 516 equipped with one
Sliding slot 517；Two 518 equal one end of cylinder mounting plate parallel to each other are placed in sliding slot 517, and the other end passes through bolt and nut
(not shown) is fixed in through-hole 516；Two twin shaft cylinders 513, which correspond, to be mounted on two cylinder mounting plates 518.Pass through
Adjustment bolt nut coordinates from different through-holes 516, thus it is possible to vary the position of two cylinder mounting holes, so as to adjust gripping model
It encloses.
As shown in figure 12, blank panel lifting mechanism of car 6 is identical with dishful lifting 7 structure of mechanism of car, therefore is incorporated in Figure 12 progress
Displaying, the interior piece mark that mechanism of car 7 is lifted for dishful of Figure 12 brackets.It is introduced so that blank panel lifts mechanism of car 6 as an example below：
Blank panel lifting mechanism of car 6 includes bottom plate 68, is set on board bottom plate, support plate 61 is set on bottom plate 68, motor mount plate
62 are set in support plate 61, and elevating mechanism 64 is connected to by slide unit on tray support plate 63.Bracket institution 65 is set to branch
It is set under fagging 63 on elevating mechanism 64, is moved up and down together by motor driving.Support plate 66 is set to elevating mechanism
On 64, width adjustment mechanism 67 is set among two pieces of support plates 66, and pallet placement plate is set on support plate 66.
In the present embodiment, blank panel lifting mechanism of car 6 and dishful lift the maximum shape ruler of pallet that mechanism of car 7 can be applicable in
Very little is length × width × height (380 × 380 × 50), and tray outline minimum dimension is grows × wide (120 × 120), pallet stack size
Height about 300.
Blank panel lifts 6 operation principle of mechanism of car：Lift truck in place after, testing agency control elevating mechanism 64 set by program
Fixed program automatic lifting tray support plate 63, bracket institution 65 and width adjustment mechanism 67.Realize automatic pallet up and down.
In order to improve the degree of automation, lower trigger further includes control unit, and control unit is set to rack 1, control unit
Including controller, display screen and control button, display screen and control button are connect with controller.The supplied materials sensing of slab feeding mechanism
Device, material folding cylinder sensor, main motor, the motor of pop-up disc mechanism and Material moving device motor connect with controller, rack 1
On be additionally provided with alarm, alarm is connect with controller, when occurring abnormal during the scoreboard, alarm equipment alarm, to remind
Staff carries out shutdown operation or has controller to carry out shutdown operation.Counting module in controller is set, can preset and add
Work yield can intuitively be shown on a display screen.Disposably fritter pcb board can be completed balance process in a word, greatly improved
Production efficiency, reduces cost of labor, and can realize automatic charging, automatic blanking, therefore the automation journey of the present invention
Degree is high, suitable for mass production.
The present embodiment has following 6 stations：Into plate station A, take plate station B, sabot station C, take blank panel station D, take it is full
Disk station E, discharge station F, easy for narration such as Fig. 2,3, hereinafter each station is replaced with corresponding letter.
With reference to Fig. 2~10, with original state move down the supporting plate 28 of trigger structure 2, the suction plate component 37 of Suction plate mechanism 3,
Move movable plate 45, pallet feed mechanism 51, blank panel lifting mechanism of car 6, pallet cutting agency 52, the dishful lift truck of pallet body
Mechanism 7 is located at for A, C, C, D, D, E, F station respectively, and the workflow of the present invention is discussed in detail.
(1) manually or using automation instrument PCB1 is placed on supporting plate 28, pressure sensor or infrared ray sensor inspection
Measuring has PCB1 on supporting plate 28, feedback signal to controller, and controller control send pan motor 26 to rotate forward, and drives supporting plate 28 by PCB1
It is sent from A stations to B stations；The motor that controller starts blank panel lift truck 6 rotates forward, and support plate 69, which rises, send empty pallet P1 into D
Station is in place；
(2) controller starts the lift motor rotating forward of pallet feed mechanism 51, falls manipulator crawl empty pallet P1, then
Reversion rises；
(3) controller control translation motor 54 inverts, and third guide sleeve and the 5th guide sleeve is driven to drive the suction disc of Suction plate mechanism 3
37 pallet feed mechanism 51 of component is synchronized with the movement, suction plate component 37 from C stations to B stations, pallet feed mechanism 51 from D stations to
C stations；
(4) suction plate component 37 is fallen in controller control lift motor 35 rotating forward, is started vacuum suction apparatus and is picked up PCB1, so
Reversion rises afterwards；The lift motor that controller starts pallet feed mechanism 51 rotates forward, and falls manipulator and empty pallet P1 is placed on two
On block movable supporting plate 41, then reversion rises；
(5) controller starts translation motor 54 and rotates forward, and third guide sleeve and the 5th guide sleeve is driven to drive the suction disc of Suction plate mechanism 3
37 pallet feed mechanism 51 of component is synchronized with the movement, and suction plate component 37 carries pcb board from B stations to C stations, pallet feed mechanism 51
Zero load is simultaneously back to D stations from C stations；
(6) controller startup send pan motor 26 to invert, and unloaded supporting plate 28 is driven to return to A stations from B stations and loads PCB2；
Then controller control send pan motor 26 to rotate forward, and driving supporting plate 28 send PCB2 plates to B stations from A stations；Controller starts empty
The motor of disk lift truck 6 rotates forward, and support plate 69 rises empty pallet P2 feeding D stations is in place；
(7) suction plate component 37 is fallen in controller startup lift motor 35 rotating forward, controls vacuum suction apparatus off-load by PCB1
Plate is placed on empty pallet, and then reversion drives suction plate component 37 to rise；
(8) step (2)~(7) are repeated, are recycled into next sabot；Since recycling the 2nd sabot, repeat to walk every time
Suddenly during (2) (3), controller also performs follow-up blanking circulation step (9)~(11) of last sabot, each sabot cycle
Before step (4) places empty pallet, (10) are finished the step of upper blanking cycle, blanking circulation step (9)~(11)
It is as follows：
(9) controller starts shifting holding tray motor 44 and rotates forward, and driving movable plate 45 pushes the pallet P1 equipped with PCB1 from C to E,
The lift motor of pallet cutting agency 52 rotates forward, and falls manipulator pallet P1 of the gripping equipped with PCB1, then controls lift motor
Reversion rises；
(10) controller starts shifting holding tray motor 44 and inverts, and unloaded movable plate 45 is driven to return to C from E；
(11) controller starts blanking motor 56 and rotates forward, driving pallet cutting agency 52 carry the pallet P1 equipped with PCB1 from
Then E to F controls lift motor to rotate forward, falls the dishful branch that the pallet P1 equipped with PCB1 is put into dishful lift truck 7 by manipulator
Fagging 79；Controller starts the motor reversion of full lift truck 7, and dishful support plate 79 declines the height of a dishful, for next time
Blanking is prepared；(10) and (11) in no particular order.
The present invention is suitable for storing and connecting automatic storehouse from movable pendulum pallet, pallet stack, independent vehicle after the cutting of pcb board
Storage.It can also promote and apply to the automatic putting pile of other planks.
The present invention is 380 × 380 to maximum pallet dimension, and operating temperature is 10-35 DEG C, working power 220V.
In other embodiments, the pallet lift mechanism of car includes appearance metal plate, width adjustment mechanism, pallet ordering machine
Structure and universal caster wheel, the appearance metal plate are placed in outside the width adjustment mechanism and pallet arranging mechanism, the width adjusting
Mechanism is located at the following of the pallet arranging mechanism, and the universal caster wheel is connect by sheet metal component with pallet arranging mechanism, institute
State universal caster wheel position and appearance metal plate bottom.
As it will be easily appreciated by one skilled in the art that the foregoing is merely illustrative of the preferred embodiments of the present invention, not to
The limitation present invention, all any modification, equivalent and improvement made all within the spirits and principles of the present invention etc., should all include
Within protection scope of the present invention.In addition, although having used some specific terms in this specification, these terms are
For convenience of explanation, it does not limit the present invention in any way.
Claims (10)
1. a kind of automatic board descending machine, which is characterized in that including：Into trigger structure, move trigger structure, shifting pallet body, pallet loading and unloading
Mechanism, blank panel lift truck and dishful lift truck；
Include first straight line moving parts and supporting plate into trigger structure, the first straight line that supporting plate is fixed on first straight line moving parts is moved
On son；During work, first straight line mover linear reciprocating motion is so as to drive supporting plate into plate station and taking reciprocal between plate station
Movement will treat that loading board takes plate station from being transported into plate station；
The initial position of trigger structure is moved positioned at taking above plate station, trigger structure is moved with plate manipulator is moved, plate is taken for that will reach
Station treats that loading board is transferred to sabot station, and will treat that loading board is packed on the empty pallet of sabot station；
It moves pallet body and includes second straight line moving parts and movable plate, movable plate is fixed on the second of second straight line moving parts
On straight line mover, movable plate is used to carrying and/or pushing pallet；During work, second straight line mover linear reciprocating motion is so as to band
Dynamic movable plate is moved back and forth in sabot station and taking between dishful station, and the dishful pallet that will install plate is transported from sabot station
To taking dishful station；
Pallet charging and discharging mechanism is included under third linear motion component, pallet loading assemblies, the 4th linear motion component and pallet
Expect component；
Pallet loading assemblies are fixed on the third straight line mover of third linear motion component, and pallet loading assemblies have feeder
Tool hand；During work, third straight line mover linear reciprocating motion is so as to drive pallet loading assemblies taking blank panel station and sabot work
Moved back and forth between position, with by feeding manipulator by empty pallet from blank panel station is taken to be transported to sabot station, and by empty pallet
It is positioned on the movable plate of sabot station；
Pallet blanking component is fixed on the 4th straight line mover of the 4th linear motion component, and pallet blanking component has blanking machine
Tool hand；During work, the 4th straight line mover linear reciprocating motion is so as to drive pallet blanking component taking dishful station and blankers
Moved back and forth between position, with by blanking mechanical hand by the dishful pallet for installing plate from dishful station is taken to be transported to discharge station,
The dishful pallet of plate will be installed from dishful station is taken to be transported to discharge station.
2. a kind of automatic board descending machine as described in claim 1, which is characterized in that first straight line moving parts include first straight line
Sliding rail, the first screw component and send pan motor；First straight line sliding rail includes the first guide rail and slided on the first guide rail first
Sliding block, the first screw component include the first screw and first straight line mover, and first straight line mover moves on the first screw
First guide sleeve, the first guide rail are arranged in parallel with the first screw；The first screw of output axis connection of pan motor is sent, supporting plate is fixed on
On one sliding block and the first guide sleeve；
During work, pan motor is sent to drive the first screw rotating, so as to drive the first supporting plate along the first guide rail by the first guide sleeve
It is moved back and forth between plate station into plate station and taking, will treat that loading board takes plate station from being transported into plate station.
3. a kind of automatic board descending machine as claimed in claim 2, which is characterized in that include three position control machines into trigger structure
Structure is respectively arranged on starting point, terminal and the abnormal position of the first guide bush movement, with according to three position control mechanisms in corresponding position
The signal received judges and pan motor working condition is sent in control.
4. a kind of automatic board descending machine as described in claim 1, which is characterized in that second straight line moving parts include second straight line
Sliding rail, the second screw component and shifting holding tray motor；Second straight line sliding rail includes the second guide rail and slided on the second guide rail the
Two sliding blocks, the second screw component include the second screw and second straight line mover, and second straight line mover is moves on the second screw
The second guide sleeve, the second guide rail is arranged in parallel with the second screw；The second screw of output axis connection of holding tray motor is moved, movable plate is solid
Due on the second sliding block and the second guide sleeve；
It during work, moves holding tray motor and drives the second screw rotating, so as to drive movable plate along the second guide rail by the second guide sleeve
It is moved back and forth between dishful station in sabot station and taking, the dishful pallet for installing plate from sabot station is transported to and takes dishful
Station.
5. a kind of automatic board descending machine as described in claim 1, which is characterized in that third linear motion component includes third straight line
Sliding rail, third screw component and translation motor；Third line slide rail includes third guide rail and the third slided on third guide rail
Sliding block, third screw component includes third screw and third straight line mover, third straight line mover move on third screw
Third guide sleeve, third guide rail are arranged in parallel with third screw；The output axis connection third screw of disk motor is translated, movable plate is fixed
In on third sliding block and third guide sleeve；
During work, translation motor drives third screw rotating, so as to drive pallet loading assemblies along third by third guide sleeve
Guide rail is moved back and forth between blank panel station and sabot station taking, by empty pallet from blank panel station is taken to be transported to sabot station.
6. a kind of automatic board descending machine as described in claim 1 or 5, which is characterized in that the 4th linear motion component includes the 4th
Line slide rail, the 4th screw component and blanking motor；4th line slide rail includes the 4th guide rail and is slided on the 4th guide rail
Four-slider, the 4th screw component include the 4th screw and the 4th straight line mover, and the 4th straight line mover is transports on the 4th screw
The 4th dynamic guide sleeve, the 4th guide rail are arranged in parallel with the 4th screw；The 4th screw of output axis connection of blanking motor, movable plate are solid
Due on Four-slider and the 4th guide sleeve；
During work, blanking motor drives the 4th screw rotating, so as to drive pallet blanking component along the 4th by the 4th guide sleeve
Guide rail is moved back and forth between dishful station and discharge station taking, by the dishful pallet for installing plate from dishful station is taken to be transported to
Discharge station.
7. a kind of automatic board descending machine as claimed in claim 5, which is characterized in that third linear motion component is included in third silk
The 5th guide sleeve moved on bar and the 5th sliding block slided on third guide rail；It moves trigger structure and is fixed on the 5th guide sleeve and the
On five sliding blocks；During work, translation motor drives third screw rotating, so as to be driven respectively by third guide sleeve and the 5th guide sleeve
Pallet loading assemblies and the synchronous reciprocating movement of shifting trigger structure.
8. a kind of automatic board descending machine as described in claim 1, which is characterized in that the feeding manipulator and support of pallet loading assemblies
At least one of blanking mechanical hand of disk blanking component includes：Square frame, two claws and two twin shaft cylinders；Two
Twin shaft cylinder is symmetrically disposed on square frame both sides, and cylinder axis is set outward；Two claw one-to-one correspondence are installed on two
On the cylinder axis of twin shaft cylinder.
9. a kind of automatic board descending machine as claimed in claim 8, which is characterized in that square frame there are two opposite side, wherein
One side is equipped with an exhausting hole, another side is equipped with a sliding slot parallel with through-hole；Two cylinders parallel to each other
The equal one end of installing plate is placed in sliding slot, and the other end is fixed in through-holes by bolt and nut；Two twin shaft cylinders correspond peace
On two cylinder mounting plates.
10. a kind of automatic board descending system, which is characterized in that including control unit and as described in claim 1~9 any one
Automatic board descending machine；Control unit includes controller, display screen and control button, and display screen and control button connect with controller
It connects；
Controller is used to be controlled into trigger structure according to control instruction that is default and/or inputting in real time, moves trigger structure, shifting pallet machine
Structure, pallet charging and discharging mechanism, blank panel lift truck and dishful lift truck work schedule；Display screen is for real-time display work shape
State；Control button is used to inputting and/or selecting control instruction.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201810217980.9A CN108262798B (en) | 2018-03-16 | 2018-03-16 | Automatic plate feeding machine and automatic plate feeding system |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201810217980.9A CN108262798B (en) | 2018-03-16 | 2018-03-16 | Automatic plate feeding machine and automatic plate feeding system |
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| CN108262798A true CN108262798A (en) | 2018-07-10 |
| CN108262798B CN108262798B (en) | 2024-05-17 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201810217980.9A Active CN108262798B (en) | 2018-03-16 | 2018-03-16 | Automatic plate feeding machine and automatic plate feeding system |
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| CN109031920A (en) * | 2018-09-26 | 2018-12-18 | 珠海格力电器股份有限公司 | Watch hand picking mechanism |
| CN109230530A (en) * | 2018-08-10 | 2019-01-18 | 深圳市策维科技有限公司 | A kind of PCB automatic loading/unloading method and system |
| CN109466599A (en) * | 2018-11-01 | 2019-03-15 | 重庆方正高密电子有限公司 | Tote cart, elevator, automatic assembly line and haul method |
| CN109502347A (en) * | 2018-12-10 | 2019-03-22 | 深圳市强瑞电子有限公司 | A kind of automatic stamp charging equipment of stable PCB |
| CN109773885A (en) * | 2019-03-19 | 2019-05-21 | 东莞市陆陆兴工业自动化科技有限公司 | A kind of circulation chopping block cutting machine |
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| CN112173680A (en) * | 2020-11-05 | 2021-01-05 | 珠海市华亚机械科技有限公司 | Motor arrangement machine |
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| CN112706212A (en) * | 2020-12-24 | 2021-04-27 | 深圳思飞尔电子设备有限公司 | Full-automatic cutting board separator |
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| CN109821773B (en) * | 2019-03-07 | 2021-08-24 | 东莞市雅创自动化科技有限公司 | Feeding and discharging device of automatic detection screening system |
| CN109821773A (en) * | 2019-03-07 | 2019-05-31 | 东莞市雅创自动化科技有限公司 | A kind of handling equipment of automatic detection screening system |
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| CN110143429A (en) * | 2019-05-22 | 2019-08-20 | 武汉库柏特科技有限公司 | A kind of robot system for optical module automatic lowering |
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| CN111571710A (en) * | 2020-01-08 | 2020-08-25 | 维嘉数控科技（苏州）有限公司 | Automatic feeding and discharging device and PCB drilling equipment |
| CN112173680A (en) * | 2020-11-05 | 2021-01-05 | 珠海市华亚机械科技有限公司 | Motor arrangement machine |
| CN112429533A (en) * | 2020-12-03 | 2021-03-02 | 广东智联自动化技术有限公司 | PCB board inserts frame and goes up unloading equipment and full-automatic plasma processing system |
| CN112722833A (en) * | 2020-12-17 | 2021-04-30 | 广德宝达精密电路有限公司 | Automatic blanking machine of circuit board |
| CN112706212A (en) * | 2020-12-24 | 2021-04-27 | 深圳思飞尔电子设备有限公司 | Full-automatic cutting board separator |
| CN113059614A (en) * | 2021-03-11 | 2021-07-02 | 东莞市冠佳电子设备有限公司 | Full-automatic board that divides detects pendulum material equipment |
| CN114620436A (en) * | 2022-04-22 | 2022-06-14 | 江苏创源电子有限公司 | Board splitting device and board splitting method |
| CN114620436B (en) * | 2022-04-22 | 2024-01-12 | 江苏创源电子有限公司 | Board separating device and board separating method |
| CN114955487A (en) * | 2022-04-28 | 2022-08-30 | 东莞市运泰自动化科技有限公司 | Automatic arrangement machine |
| CN114955487B (en) * | 2022-04-28 | 2024-01-30 | 东莞市运泰自动化科技有限公司 | Automatic arrangement machine |
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