ICT turntable testers
Technical field
The present invention relates to a kind of FPC mechanical automation equipment Industry, more particularly to a kind of ICT rotating disks test
Machine.
Background technology
At present, circuit board fabrication industry uses ICT measurement jig Job Operations, using under Manual feeding, craft
Press tool, the contraposition of manual setting micrometer scale, manual blanking, people are carried out according to the information of display screen on ICT measurement jigs
Work area point non-defective unit and defective products are placed, and because of the size spacing very little of product golden finger, the ICT tests contraposition of upper and lower tool is all
Being will be by artificial adjustment, such low production efficiency, and product is put in artificial frequently contraposition causes workman its labour intensity big, artificially
Test leakage that factor causes, substandard product is surveyed by mistake increase, and flow to lower one technique, the production of the whole line of influence.
In view of this, the design people improves caused many lack for not attaining in existing ICT measurement jigs structure design
Lose and deeply conceive with inconvenience, and actively research improvement has a fling at and develops and design the present invention.
The content of the invention
ICT rotating disks high it is an object of the invention to provide a kind of production efficiency, labor cost is low, product quality is high are surveyed
Test-run a machine.
To achieve the above object, technical solution of the invention is:
The present invention is a kind of ICT turntable testers, including device framework, table assembly, CCD components, test moving assembly, X
Axle rewinding component, upset component, balance blanking component;Described table assembly is rotatably installed in the work of device framework
On table top, test moving assembly, X-axis rewinding component, upset component, balance blanking component are all installed in the workbench of device framework
On face, test moving assembly be connected with the test station of table assembly, X-axis rewinding component and overturn component and table assembly
Discharge station linking, balance blanking component is connected with X-axis rewinding component station;Described CCD components are arranged on test and move
On component;
Described upset component includes turnover bracket, lift cylinder, rotary cylinder, upset sucker, upset vacuum generator;It is described
Turnover bracket be fixed on work top, the cylinder body of lift cylinder is fixedly mounted on turnover bracket, the cylinder body of rotary cylinder
The piston rod rod end of lift cylinder is fixedly mounted on, the piston rod rod end of rotary cylinder is connected with upset sucker, and upset sucker leads to
Piping is connected with upset vacuum generator, and upset vacuum generator is arranged on turnover bracket;
Described X-axis rewinding component includes rewinding support, translation module, lifting module, rotating suction disc, rewinding vacuum generator;
Described translation module is fixed on work top by rewinding support, and lifting module is arranged on the sliding block of translation module, is received
Material vacuum generator is arranged on the sliding block of lifting module, and rotating suction disc is fixed on the bottom of rewinding vacuum generator and by pipe
Road is connected with rewinding vacuum generator;
Described blanking balance component includes that rewinding base plate, completely material disc stack elevating mechanism, empty material disc stack elevating mechanism, empty material take disk
Manipulator, completely material disc stack manipulator, balance translation component 76, defective products box 77;;Described rewinding base plate is arranged on work top
On, sky material Disc-taking machine tool hand, completely material disc stack manipulator, balance translation component, defective products box are full installed in the top of rewinding base plate
Material disc stack elevating mechanism, empty material disc stack elevating mechanism are installed through on rewinding base plate.
Described full material disc stack elevating mechanism includes that completely material disc stack lifting motor mechanism, completely material adjuster, completely material disc stack are put down
Platform;Described full material disc stack lifting motor mechanism is fixed on the bottom surface of rewinding base plate, completely expects that disc stack platform is lifted with full material disc stack
The output shaft of motor mechanism is connected and positioned at the top of rewinding base plate;Described full material adjuster is arranged on full material disc stack platform
Bottom surface;
Described empty material disc stack elevating mechanism includes empty material disc stack lifting motor mechanism, empty material adjuster, empty material disc stack platform;Institute
The empty material disc stack lifting motor mechanism for stating is fixed on the bottom surface of rewinding base plate, sky material disc stack platform and empty material disc stack lifting motor machine
The output shaft of structure is connected and positioned at the top of rewinding base plate;Described empty material adjuster is arranged on the bottom surface of empty material disc stack platform;
Described empty material Disc-taking machine tool hand includes blank panel feeding support, blank panel feeding cylinder, blank panel manipulator support, blank panel vacuum
Generator, multiple blank panel vacuum slots;Described blank panel feeding support is fixed on workbench, and the cylinder body of blank panel feeding cylinder is consolidated
It is scheduled on blank panel feeding support, the piston rod rod end of blank panel feeding cylinder is inhaled by blank panel manipulator support with multiple blank panel vacuum
Mouth is connected, and multiple blank panel vacuum slots are connected by pipeline with blank panel vacuum generator respectively, and blank panel vacuum generator fixes peace
On blank panel manipulator support;
Described full material disc stack manipulator includes dishful feeding support, dishful disc stack cylinder, dishful vacuum generator, dishful machinery
Hand support, multiple dishful vacuum slots;Described dishful feeding support is fixed on the translation module of X-axis rewinding component, dishful
The cylinder body of disc stack cylinder is fixed on dishful feeding support, and the piston rod rod end of dishful disc stack cylinder passes through dishful manipulator support
It is connected with multiple dishful vacuum slots, multiple dishful vacuum slots are connected by pipeline with dishful vacuum generator respectively, dishful
Vacuum generator is fixedly mounted on dishful manipulator support;
Described balance translation component includes that balance translation module, blank panel location switch, dishful location switch, rewinding balance are put down
Platform;Described balance translation module is arranged on workbench, and the two ends of balance translation module are separately installed with blank panel and open in place
Close and dishful location switch, rewinding balance platform activity is socketed on balance translation module.
Described table assembly includes substrate, Cam splitter, bottom plate of turntable, table motor, lazy-tongs, sensing
Device, vacuum switch, vacuum generator, air cylinder support, probe pressing cylinder and Duo Gen probes;Described substrate is arranged on workbench
On face, table motor is fixedly mounted on the bottom surface of substrate and is connected with the input shaft of Cam splitter by lazy-tongs,
Sensor is installed, Cam splitter is fixedly mounted on the bottom surface of substrate, and bottom plate of turntable is fixedly sleeved in cam on lazy-tongs
On the output shaft of dispenser and bottom plate of turntable be located at work top top surface, probe pressing cylinder cylinder body pass through air cylinder support pipe
Road is arranged on the top surface of substrate and positioned at the side of bottom plate of turntable, and the piston rod rod end of probe pressing cylinder is provided with many spies
Pin.
Described test moving assembly includes test bracket, Y-axis module, Z axis cylinder, the fixation that is fixed on Z axis cylinder
Plate;Described Y-axis module is fixed on work top by test bracket, and CCD components are fixedly mounted on the sliding block of Y-axis module
On, on Y-axis module, the piston rod rod end of Z axis cylinder is connected the cylinder body pivot bush unit of Z axis cylinder with upper tool installing plate.
Described CCD components include camera, light source, camera fixed plate, camera adjustment plate;Described camera is arranged on camera
In fixed plate, camera fixed plate is connected with camera adjustment plate, and camera adjustment plate is fixedly mounted on test moving assembly axis module
Sliding block on;Described light source is arranged on work top and positioned at the lower section of table assembly turntable base plate.
Described full material disc stack lifting motor mechanism include linear bearing, dishful lifting motor, line slideway, T-shaped screw mandrel,
Full material lifting base plate;The bottom surface of described full material disc stack platform is affixed with the upper end of line slideway, the lower end of line slideway with it is full
Material lifting base plate is affixed, and line slideway activity is nested with linear bearing, and linear bearing is fixedly mounted on rewinding base plate, dishful
Lifting motor is fixedly mounted on the bottom surface of rewinding base plate, and the output shaft of dishful lifting motor is connected with T-shaped screw mandrel, T-shaped screw mandrel
Middle part lifts base plate and is connected by feed screw nut with full material, drives completely material disc stack platform to move up and down and by linear bearing and straight line
Guide rail is oriented to.
Described empty material disc stack lifting motor mechanism include linear bearing, blank panel lifting motor, line slideway, T-shaped screw mandrel,
Sky material lifting base plate;The bottom surface of described empty material disc stack platform is affixed with the upper end of line slideway, lower end and the sky of line slideway
Material lifting base plate is affixed, and line slideway activity is nested with linear bearing, and linear bearing is fixedly mounted on rewinding base plate, dishful
Lifting motor is fixedly mounted on the bottom surface of rewinding base plate, and the output shaft of dishful lifting motor is connected with T-shaped screw mandrel, T-shaped screw mandrel
Middle part is connected by feed screw nut with sky material lifting base plate, drives empty material disc stack platform to move up and down and by linear bearing and straight line
Guide rail is oriented to.
After such scheme, the present invention has advantages below:
1st, the present invention is by testing matching somebody with somebody for moving assembly, X-axis rewinding component, upset component, balance blanking component and CCD components
Close, attainable automatic aligning, automatic test, automatic distinguishing non-defective unit and defective products, automatic blanking balance, equipment reach operation letter
It is single, the labour intensity of workman is reduced instead of artificial operation with machine, the production efficiency of lifting ICT tests reduces the leakage of ICT products
Survey or batch mixing risk.
2nd, the present invention has the advantages that simple and reasonable, moreover it is possible to which after rigging up and debugging, operate steadily reliability, reaches
Design effect.Unit efficiency speed is lifted, and can improve yield.
3rd, the upset component in the present invention, with automatic turning, rotation and automatic balance function, replaces people in sub-material
Work balance action again, can reduce half operating personnel, it is ensured that product is not secondary to damage.
4th, the table assembly mechanism of Cam splitter indexing of the present invention, is capable of achieving feeding, contraposition, test, blanking balance
The operations such as packaging are operated simultaneously, improve production efficiency, the quality saved labor cost, ensure product.
The present invention is further illustrated with specific embodiment below in conjunction with the accompanying drawings.
Brief description of the drawings
Fig. 1 is axonometric drawing of the invention;
Fig. 2 is top view of the invention;
Fig. 3 A are the vertical view axonometric drawings of table assembly of the present invention;
Fig. 3 B are that table assembly of the present invention looks up axonometric drawing;
Fig. 4 is the axonometric drawing of CCD components of the present invention;
Fig. 5 is the axonometric drawing of present invention test moving assembly;
Fig. 6 is the axonometric drawing of X-axis rewinding component of the present invention;
Fig. 7 is the axonometric drawing of present invention upset component;
Fig. 8 A are the vertical view axonometric drawings of balance blanking component of the present invention;
Fig. 8 B are that balance blanking component of the present invention looks up axonometric drawing;
Fig. 8 C are the preceding mappings of balance blanking component of the present invention;
Fig. 8 D are the left mappings of balance blanking component of the present invention;
Fig. 9 is workflow diagram of the invention.
Specific embodiment
As shown in Figure 1 and Figure 2, the present invention is a kind of ICT turntable testers, including device framework 1, table assembly 2, CCD
Component 3, test moving assembly 4, X-axis rewinding component 5, upset component 6, balance blanking component 7, discharging box 8.
Described table assembly 2 is rotatably arranged on the work top 11 of device framework 1, test moving assembly 4,
X-axis rewinding component 5, upset component 6, balance blanking component 7, discharging box 8 are all arranged on the work top 11 of device framework 1,
Test moving assembly 4 be connected with the test station of table assembly 2, X-axis rewinding component 5 and overturns component 6 and table assembly 2
Discharge station linking, balance blanking component 7 is connected with the station of X-axis rewinding component 5;Described CCD components 3 are arranged on test and move
On dynamic component 4.
As shown in Fig. 3 A, Fig. 3 B, described table assembly 2 include substrate 21, Cam splitter 22, bottom plate of turntable 23,
Table motor 24, lazy-tongs(It is made up of synchronizing wheel and Timing Belt etc.)25th, sensor 26, vacuum switch 27, vacuum occur
Device 28, Pneumatic rotary joint 29, air cylinder support 291, probe pressing 293,4 pieces of pcb boards 10 of cylinder 292 and Duo Gen probes.It is described
Substrate 21 be arranged on work top 11 on, table motor 24 is fixedly mounted on the bottom surface of substrate 21 and by lazy-tongs 25
Input shaft with Cam splitter 22 is connected, and sensor 26 is provided with lazy-tongs 25, and Cam splitter 22 is fixedly mounted
In the bottom surface of substrate 21, bottom plate of turntable 23 it is fixedly sleeved on the output shaft of Cam splitter 22 and bottom plate of turntable 23 be located at work
The top surface of table top 11, the cylinder body of probe pressing cylinder 292 is by the way that the Pipe installing of air cylinder support 291 is in the top surface of substrate 21 and is located at
The side of bottom plate of turntable 23, the piston rod rod end of probe pressing cylinder 292 is provided with many probes 293.The table assembly 2 is used
In realizing that ICT indexes rotational sequence, wherein vacuum generator 28 and Pneumatic rotary joint 29 is used to turn on gas circuit, pcb board 10 and
Probe pressing cylinder 292 is used for turning circuit.
As shown in Fig. 5, Fig. 1, described test moving assembly 4 include test bracket 41, Y-axis module 42, Z axis cylinder 43,
It is fixed on the fixed plate 44 on Z axis cylinder 43.Described Y-axis module 42 is fixed on work top 11 by test bracket 41,
CCD components 3 are fixedly mounted on the sliding block of Y-axis module 42, the cylinder body pivot bush unit of Z axis cylinder 43 on Y-axis module 42, Z axis
The piston rod rod end of cylinder 43 is connected with upper tool installing plate.The test moving assembly 4 and CCD components 3 coordinate for realizing ICT
Automatic electrical measurement.
As shown in Fig. 4, Fig. 1, described CCD components 3 include camera 31, light source 32, camera fixed plate 33, camera adjustment plate
34.Described camera 31 is arranged in camera fixed plate 33, and camera fixed plate 33 is connected with camera adjustment plate 34, camera adjustment plate
34 are fixedly mounted on the sliding block of Y-axis module 42 in test moving assembly 4;Described light source 32 be arranged on work top 11 on and
Positioned at the lower section of the turntable base plate 23 of table assembly 2;The visual angle mechanism is used to realize that the automatic of ICT tests looks for coordinate to align.
As shown in Fig. 7, Fig. 1, described upset component 6 includes turnover bracket 61, lift cylinder 62, rotary cylinder 63, turns over
Turn sucker 64, upset vacuum generator 65 and vacuum switch 66.Described turnover bracket 61 is fixed on work top 11, lifting
The cylinder body of cylinder 62 is fixedly mounted on turnover bracket 61, and the cylinder body of rotary cylinder 63 is fixedly mounted on the piston of lift cylinder 62
Bar rod end, the piston rod rod end of rotary cylinder 63 is connected with upset sucker 64, and upset sucker 64 is sent out by pipeline with upset vacuum
Raw device 65 is connected, and upset vacuum generator 65 is arranged on turnover bracket 61;Vacuum is provided with upset vacuum generator 65 to open
Close 66;The upset component 6 is used to realize the upset blanking action of portioned product.(Because partially flexible circuit panel products golden finger is surveyed
The ICT tests that face up are tried, but golden finger need to down be placed during balance, therefore blanking again after need to first being overturn from rotating disk).
As shown in Fig. 6, Fig. 1, described X-axis rewinding component 5 include rewinding support 51, translation module 52, lifting module 53,
Rotating suction disc 54, rewinding vacuum generator 56 and vacuum switch 55.Described translation module 52 is fixed on by rewinding support 51
On work top 11, lifting module 53 is arranged on the sliding block of translation module 52, and rewinding vacuum generator 56 is arranged on lifting mould
On the sliding block of group 53, rotating suction disc 54 is fixed on the bottom of rewinding vacuum generator 56 and by pipeline and rewinding vacuum generator
56 connections, are provided with vacuum switch 55 below rewinding vacuum generator 56;After the X-axis rewinding component 5 is used to realize ICT tests
The arbitrarily angled blanking of the automatic feed dividing and product of non-defective unit and defective products, put, and may be selected from rotating disk or rotary components
Carry out feeding.
As shown in Fig. 8 A, Fig. 8 B, Fig. 8 C, Fig. 8 D, Fig. 1, described blanking balance component 7 includes rewinding base plate 71, full material
Disc stack elevating mechanism 72, empty material disc stack elevating mechanism 73, completely empty material Disc-taking machine tool hand 74, the translation of material disc stack manipulator 75, balance
Component 76, defective products box 77.
Described rewinding base plate 71 is arranged on work top 11, sky material Disc-taking machine tool hand 74, completely material disc stack manipulator 75,
Balance translation component 76, defective products box 77 are arranged on the top of rewinding base plate 11, completely expect disc stack elevating mechanism 72, empty material disc stack liter
Descending mechanism 73 is installed through on rewinding base plate 11.
Described full material disc stack elevating mechanism 72 includes completely expecting disc stack lifting motor mechanism 721, completely expects adjuster 723, expires
Material disc stack platform 722;Described full material disc stack lifting motor mechanism 721 is fixed on the bottom surface of rewinding base plate 71, completely expects that disc stack is put down
Platform 722 is connected and positioned at the top of rewinding base plate 71 with the output shaft of full material disc stack lifting motor mechanism 721;Described full material is adjusted
Section device 723 is arranged on the bottom surface of full material disc stack platform 722.Described full material disc stack lifting motor mechanism 721 includes linear bearing
7211st, dishful lifting motor 7212, line slideway 7213, T-shaped screw mandrel 7214, limit inductor 7215, full material lifting base plate
7216;The bottom surface of described full material disc stack platform 722 is affixed with the upper end of line slideway 7213, the lower end of line slideway 7213 with
Full material lifting base plate 7216 is affixed, and the activity of line slideway 7213 is nested with linear bearing 7211, and linear bearing 7211 fixes peace
On rewinding base plate 71, dishful lifting motor 7212 is fixedly mounted on the bottom surface of rewinding base plate 71, dishful lifting motor 7212
Output shaft be connected with T-shaped screw mandrel 7214, the middle part of T-shaped screw mandrel 7214 lifts base plate 7216 and connects by feed screw nut with full material
Connect, drive completely material disc stack platform 722 to move up and down and be oriented to by linear bearing 7211 and line slideway 7213, limit inductor
7215 sides for being arranged on full material lifting base plate 7216.
Described empty material disc stack elevating mechanism 73 includes empty material disc stack lifting motor mechanism 731, empty material adjuster 732, sky
Material disc stack platform 733;Described empty material disc stack lifting motor mechanism 731 is fixed on the bottom surface of rewinding base plate 71, and sky material disc stack is put down
Platform 733 is connected and positioned at the top of rewinding base plate 71 with the output shaft of sky material disc stack lifting motor mechanism 731;Described empty material is adjusted
Section device 732 is arranged on the bottom surface of empty material disc stack platform 733.Described empty material disc stack lifting motor mechanism 731 includes linear bearing
7311st, blank panel lifting motor 7312, line slideway 7313, T-shaped screw mandrel 7314, limit inductor 7315, empty material lifting base plate
7316;The bottom surface of described empty material disc stack platform 732 is affixed with the upper end of line slideway 7313, the lower end of line slideway 7313 and
Sky material lifting base plate 7316 is affixed, and the activity of line slideway 7313 is nested with linear bearing 7311, and linear bearing 7311 fixes peace
On rewinding base plate 71, dishful lifting motor 7312 is fixedly mounted on the bottom surface of rewinding base plate 71, dishful lifting motor 7312
Output shaft be connected with T-shaped screw mandrel 7314, the middle part of T-shaped screw mandrel 7314 lifts base plate 7316 and connects by feed screw nut with empty material
Connect, drive empty material disc stack platform 732 to move up and down and be oriented to by linear bearing 7311 and line slideway 7313, limit inductor
7315 sides for being arranged on empty material lifting base plate 7316.
Described empty material Disc-taking machine tool hand 74 includes blank panel feeding support 741, blank panel feeding cylinder 742, blank panel manipulator
Support 743, blank panel vacuum generator 744, vacuum switch 745, multiple blank panel vacuum slot 746,;Described blank panel feeding support
741 are fixed on workbench, and the cylinder body of blank panel feeding cylinder 742 is fixed on blank panel feeding support 741, blank panel feeding cylinder
742 piston rod rod end is connected by blank panel manipulator support 741 with multiple blank panel vacuum slots 746, and multiple blank panel vacuum are inhaled
Mouth 746 is connected by pipeline with blank panel vacuum generator 744 respectively, and blank panel vacuum generator 744 is fixedly mounted on blank panel machinery
On hand support 741, vacuum switch 745 is provided with blank panel vacuum generator 744.
Described full material disc stack manipulator 75 includes dishful feeding support 751, dishful disc stack cylinder 752, vacuum switch
753rd, dishful vacuum generator 754, dishful manipulator support 755, multiple dishful vacuum slots 756;Described dishful feeding branch
Frame 751 is fixed on the translation module of X-axis rewinding component(Without embodiment in figure), the cylinder body of dishful disc stack cylinder 752 is fixed on expires
On disk feeding support 751, the piston rod rod end of dishful disc stack cylinder 752 is true with multiple dishfuls by dishful manipulator support 755
Suction mouth 756 is connected, and multiple dishful vacuum slots 756 are connected by pipeline with dishful vacuum generator 754 respectively, dishful vacuum
Generator 754 is fixedly mounted on dishful manipulator support 755, and vacuum switch 753 is provided with dishful vacuum generator 754.
Described balance translation component 76 includes balance translation module 761, blank panel location switch 762, dishful location switch
763rd, rewinding balance platform 764;Described balance translation module 761 is arranged on workbench, and the two of balance translation module 761
End is separately installed with blank panel location switch 762 and dishful location switch 763, and the pivot bush unit of rewinding balance platform 764 is flat in balance
Movable conveying pallet is made in shifting formwork group 761.
Described defective products box 77 is fixed on the balance translation lower right of module 761, for collecting defective products.
Above-described balance blanking component 7 is used to realize taking pallet, automatic balance automatically and completely expect automatic disc stack function.
As shown in figure 9, workflow of the invention:
The present invention uses the cooperation by testing moving assembly 4 and CCD components 3, and the Cam splitter 22 in table assembly 2 enters
Row indexing, realizes the operations such as feeding, contraposition, test, blanking balance packaging while being operated, and realizes product rapid-aligning and inspection
Survey;For qualified and substandard product, by the automatic accurate judgement of system, X rewinding component automatic distinguishing non-defective unit and not
The placement region of non-defective unit, during OK product are swung in into pallet, NG product is put into defective products box.
The above, only present pre-ferred embodiments, therefore the scope of present invention implementation can not be limited with this, i.e., according to
The equivalence changes that scope of the present invention patent and description are made and modification, all should still belong to the model that patent of the present invention covers
In enclosing.