CN108044218A - Tin soldering machine - Google Patents
Tin soldering machine Download PDFInfo
- Publication number
- CN108044218A CN108044218A CN201711338972.1A CN201711338972A CN108044218A CN 108044218 A CN108044218 A CN 108044218A CN 201711338972 A CN201711338972 A CN 201711338972A CN 108044218 A CN108044218 A CN 108044218A
- Authority
- CN
- China
- Prior art keywords
- axis module
- plc controller
- tin
- turntable
- workpiece
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Withdrawn
Links
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K3/00—Tools, devices, or special appurtenances for soldering, e.g. brazing, or unsoldering, not specially adapted for particular methods
- B23K3/02—Soldering irons; Bits
- B23K3/025—Bits or tips
- B23K3/026—Removable soldering bits
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K3/00—Tools, devices, or special appurtenances for soldering, e.g. brazing, or unsoldering, not specially adapted for particular methods
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K3/00—Tools, devices, or special appurtenances for soldering, e.g. brazing, or unsoldering, not specially adapted for particular methods
- B23K3/06—Solder feeding devices; Solder melting pans
- B23K3/0607—Solder feeding devices
- B23K3/063—Solder feeding devices for wire feeding
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K3/00—Tools, devices, or special appurtenances for soldering, e.g. brazing, or unsoldering, not specially adapted for particular methods
- B23K3/08—Auxiliary devices therefor
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Electric Connection Of Electric Components To Printed Circuits (AREA)
Abstract
The present invention provides a kind of tin soldering machines, and it is by manually completing that can solve existing electronic device is welded on circuit board, also needs to manually observe product defects after welding, not only welding quality unstable, but also the problem of low production efficiency.It includes rack and PLC controller, multiple product carriers are uniformly circumferentially installed along it on turntable, product carrier is equipped with to position the workpiece slot of workpiece to be welded, turntable drives the indexing for carrying out horizontal direction to rotate by hollow dispenser, and servomotor and the PLC controller of hollow dispenser electricly connect；Tin silk reel, wire-feed motor and solder head are separately installed on scolding tin head bracket, the rotation direction of solder head, CCD camera and ink-jet marking machine along turntable is sequentially arranged and corresponds to a workpiece slot respectively, CCD camera and ink-jet marking machine are separately positioned on above corresponding workpiece slot, and CCD camera and ink-jet marking machine electricly connect respectively with PLC controller.
Description
Technical field
The present invention relates to printed circuit board assembling field of welding devices, are specially a kind of tin soldering machine.
Background technology
It is made after printed circuit board completes, it is necessary to which various electronic devices are assembled to by soldering on printed circuit board
Finished product.Existing soldering process is usually manually completed, and needs more people's cooperations, welding quality unstable, after welding
Finished product also needs to manually observe it with the presence or absence of defect, and whether such as tin point draws sharp surface in coarse, crossover, tin sweat(ing), plate face dirt
Deng to filter out defective products, whole process expends larger manpower, and less efficient.
The content of the invention
In view of the above-mentioned problems, the present invention provides a kind of tin soldering machine, can solve existing electronic device to be welded to circuit
It is by manually completing on plate, also needs to manually observe product defects after welding, not only welding quality unstable, Er Qiesheng
Produce the problem of efficiency is low.
Its technical solution is such：A kind of tin soldering machine, it is characterised in that：It includes rack and in the rack
PLC controller, the rack is equipped with horizontal table, be separately installed on the horizontal table scolding tin head bracket, turntable,
Image identification and detection device and marking device；
Multiple product carriers are circumferentially uniformly installed along it on the turntable, the product carrier is equipped with to be welded for positioning
The workpiece slot of workpiece, the turntable drive the indexing for carrying out horizontal direction to rotate by hollow dispenser, the hollow dispenser
Servomotor electricly connected with the PLC controller；
Tin silk reel, wire-feed motor and solder head are separately installed on the scolding tin head bracket, the wire-feed motor is used for the tin
Tin silk on silk reel is conveyed to the solder head, and the scolding tin head bracket is equipped with to drive the drive of the solder head movement
Dynamic device, the driving device and the solder head electricly connect respectively with the PLC controller；
The solder head, described image identification and detection device and the marking device are sequentially arranged along the rotation direction of the turntable
And a workpiece slot is corresponded to respectively, the marking device includes ink-jet marking machine, and described image identification and detection device includes
CCD camera, the CCD camera and the ink-jet marking machine are separately positioned on above the corresponding workpiece slot, the CCD camera
It is electricly connected respectively with the PLC controller with the ink-jet marking machine.
It is further characterized by：
The scolding tin head bracket include X-axis module, riser, Y-axis module and Z axis module, the X-axis module, the Y-axis module and
The Z axis module is ball wire rod-type straight line module, and the Y-axis module is fixedly mounted on the horizontal table, described
Riser is fixedly mounted in vertically arranged and its lower end on the slide unit of the Y-axis module；The X-axis module level is fixedly mounted on
It is on the riser and vertical with the Y-axis module, the Z axis module be fixedly mounted on the slide unit of the X-axis module and with institute
It states that X-axis module is vertical, supporting rack, the tin silk reel and the wire-feed motor is also connected on the slide unit of the X-axis module
It is separately mounted on support frame as described above；The solder head is mounted on the slide unit of the Z axis module, the X-axis module, the Y
Servomotor in Axle mould group and the Z axis module passes through respective motor driver and the automatically controlled company of the PLC controller respectively
It connects.
Arc panel is installed on the slide unit of the Z axis module, arc-shaped through-hole, institute are offered on the arc panel
It states and indicates scale along the arc length direction of the arc-shaped through-hole on arc panel, the upper end of the solder head is mounted by means of bolts on
In the arc-shaped through-hole.
It further includes touch-screen, and the touch-screen is mounted in the rack and is electrically connected with the PLC controller.
It further includes start button, the start button be mounted on the horizontal table and with the PLC controller
Electrical connection.
The quantity of the product carrier on the turntable is eight.
The beneficial effects of the invention are as follows：
The tin soldering machine of the present invention, solder head are mounted on scolding tin head bracket and are moved by driving device driving, set on turntable
There are multiple product carriers, multiple workpiece can be positioned simultaneously, solder head, image identification and detection device and marking device turn along turntable
Dynamic direction is sequentially arranged, and during scolding tin, the driving device driving solder head on PLC controller control scolding tin head bracket moves into
Above one product carrier, solder head is made to carry out scolding tin to the workpiece on the product carrier, after welding, turntable is in middle space division
Indexing rotation is carried out under the driving of cutter, next product carrier is made to be moved to solder head and continues below welding, and is welded
Workpiece then gathers pictorial information by CCD camera, and transfers data to data processor and carry out processing analysis, PLC controller root
Ink-jet marking machine mark on workpiece is controlled according to the handling result of data processor, so as to by qualified workpiece and underproof work
Part distinguishes.By the present apparatus, it can be achieved that automatic tin soldering, scolding tin stable quality checks the surface defect of product after scolding tin automatically,
Production efficiency is substantially increased, has saved human cost.
Description of the drawings
Fig. 1 is the front view of the present invention；
Fig. 2 is the overall structure diagram of the present invention（The part-structure of rack is not shown）；
Fig. 3 is the installation relation schematic diagram of scolding tin head bracket and turntable.
Reference numeral：1- racks；1-1- horizontal tables；2-PLC controllers；3- touch-screens；4- turntables；5- products carry
Tool；6- workpiece；The servomotor of the hollow dispensers of 7-；8- tin silk reels；9- wire-feed motors；10- solder heads；11-X Axle mould groups；12-
Riser；13- Y-axis modules；14-Z Axle mould groups；15- supporting racks；16- arc panels；17- X-axis module, Y-axis module and Z axis module
On servomotor；18- tin silks；19- ink-jet marking machines；20-CCD cameras；21- start buttons；22- danger buttons.
Specific embodiment
See Fig. 1 to Fig. 3, a kind of tin soldering machine of the invention, the PLC controller 2 including rack 1 and in rack 1,
Touch-screen 3 is installed, touch-screen 3 is electrically connected with PLC controller 2 in rack 1；Rack 1 is equipped with horizontal table 1-1, horizontal work
Make to be separately installed with scolding tin head bracket, turntable 4, image identification and detection device and marking device on platform 1-1；Along its week on turntable 4
To eight product carriers 5 are uniformly equipped with, product carrier 5 is equipped with to position the workpiece slot of workpiece 6 to be welded, and turntable 4 is logical
It crosses the indexing that hollow dispenser driving carries out horizontal direction to rotate, the servomotor 7 and PLC controller 2 of hollow dispenser are automatically controlled
Connection.Tin silk reel 8, wire-feed motor 9 and solder head 10 are separately installed on scolding tin head bracket, scolding tin head bracket includes X-axis module
11st, riser 12, Y-axis module 13 and Z axis module 14, X-axis module 11, Y-axis module 13 and Z axis module 14 are that ball wire rod-type is straight
Line module, Y-axis module 13 are fixedly mounted on horizontal table 1-1, and riser 12 is fixedly mounted on Y in vertically arranged and its lower end
On the slide unit of Axle mould group 13；11 level of X-axis module is fixedly mounted on riser 12 and vertical with Y-axis module 13, and Z axis module 14 is solid
Dingan County is on the slide unit of X-axis module 11 and vertical with X-axis module 11, and supporting rack 15 is also connected on the slide unit of X-axis module 11,
Tin silk reel 8 and wire-feed motor 9 are separately mounted on supporting rack 15；Arc panel 16, arc are installed on the slide unit of Z axis module 14
Offer arc-shaped through-hole on shape plate 16, arcuately the arc length direction of through hole indicates scale, the upper end of solder head 10 on arc panel 16
It is mounted by means of bolts in arc-shaped through-hole；Servomotor 17 on X-axis module 11, Y-axis module 13 and Z axis module 14 is distinguished
It is electricly connected by respective motor driver and PLC controller 2；Wire-feed motor 9 is used to convey the tin silk 18 on tin silk reel 8
To solder head 10.The rotation direction of solder head 10, image identification and detection device and marking device along turntable 4 is sequentially arranged and distinguishes
A corresponding workpiece slot, marking device include ink-jet marking machine 19, and image identification and detection device includes CCD camera 20, CCD camera
20 and ink-jet marking machine 19 be respectively and fixedly installed on respective supporting rack, CCD camera 20 and ink-jet marking machine 19 are set respectively
Above corresponding workpiece slot, CCD camera 20 takes pictures to the workpiece 6 gone to below, and sends photographic intelligence to phase
The data processor answered carries out processing analysis, and data processor sends analysis result to PLC controller 2, PLC controller 2 again
According to analysis result ink-jet marking machine 19 is controlled to carry out mark to workpiece 6, to distinguish qualified workpiece and unqualified workpiece.
Start button 21 and danger button 22, start button 21 and danger button 22 are additionally provided on horizontal table 1-1
It is electrically connected respectively with PLC controller 2.
Before welding, soldering angle that can be as needed adjusts position of the solder head 10 on arc panel 16, after adjusting in place,
Solder head 10 is fixed, then presses start button 21, solder head 10 is in X-axis module 11, Y-axis module 13 and Z axis module 14
Common driving is moved at workpiece 6 to be welded and scolding tin is carried out to its workpiece 6, and after scolding tin, solder head 10 lifts stopping
Scolding tin, turntable 4 rotate the angle of a station, and solder head 10 continues to carry out next workpiece 6 in scolding tin, and the work that scolding tin is completed
Part 6 is then moved to 20 lower section of CCD camera, and PLC controller 2 controls CCD camera 20 to carry out Image Acquisition to workpiece 6, and will acquisition
To image information send image processor to, image processor carries out processing analysis to image, if workpiece 6 is qualified, when this
When workpiece 6 turns to 19 lower section of ink-jet marking machine, PLC controller 2 controls the mark on the workpiece 6 of ink-jet marking machine 19 " to close
Lattice ", if workpiece 6 is unqualified, not mark, after the completion for the treatment of that all workpiece 6 weld, solder head 10 stops welding and playbacking, when
After the completion of all workpiece 6 detect, workpiece is manually removed, qualified workpiece and unqualified workpiece are distinguished, then it is to be welded by next group
It connects workpiece to be attached on product carrier, repeat the above process.The welding detection time of each workpiece is only 10s, is greatly improved
Production efficiency.
Claims (6)
1. a kind of tin soldering machine, it is characterised in that：It includes rack and the PLC controller in the rack, the rack
Equipped with horizontal table, scolding tin head bracket, turntable, image identification and detection device are separately installed on the horizontal table and is beaten
Device for mark；Multiple product carriers are circumferentially uniformly installed along it on the turntable, the product carrier is equipped with to be treated for positioning
The workpiece slot of welding workpiece, the turntable drive the indexing for carrying out horizontal direction to rotate by hollow dispenser, the middle space division
The servomotor of cutter is electricly connected with the PLC controller；Tin silk reel, wire feed are separately installed on the scolding tin head bracket
Machine and solder head, the wire-feed motor are used to the tin silk on the tin silk reel being conveyed to the solder head, the solder head branch
Frame is equipped with to drive the driving device of solder head movement, the driving device and the solder head respectively with it is described
PLC controller electricly connects；The solder head, described image identification and detection device and the marking device turn along the turntable
Dynamic direction is sequentially arranged and corresponds to a workpiece slot respectively, and the marking device includes ink-jet marking machine, and described image is known
Other detection device includes CCD camera, and the CCD camera and the ink-jet marking machine are separately positioned in the corresponding workpiece slot
Side, the CCD camera and the ink-jet marking machine electricly connect respectively with the PLC controller.
2. a kind of tin soldering machine according to claim 1, it is characterised in that：The scolding tin head bracket includes X-axis module, stands
Plate, Y-axis module and Z axis module, the X-axis module, the Y-axis module and the Z axis module are ball wire rod-type straight line mould
Group, the Y-axis module are fixedly mounted on the horizontal table, and the riser is fixedly mounted in vertically arranged and its lower end
On the slide unit of the Y-axis module；The X-axis module level is fixedly mounted on the riser and, institute vertical with the Y-axis module
It states Z axis module and is fixedly mounted on the slide unit of the X-axis module and vertical with the X-axis module, the cunning of the X-axis module
Supporting rack is also connected on platform, the tin silk reel and the wire-feed motor are separately mounted on support frame as described above；The solder head
On the slide unit of the Z axis module, the servomotor point on the X-axis module, the Y-axis module and the Z axis module
It is not electricly connected by respective motor driver and the PLC controller.
3. a kind of tin soldering machine according to claim 2, it is characterised in that：Fixed peace on the slide unit of the Z axis module
Equipped with arc panel, arc-shaped through-hole is offered on the arc panel, along the arc length direction sign of the arc-shaped through-hole on the arc panel
There is scale, the upper end of the solder head is mounted by means of bolts in the arc-shaped through-hole.
4. a kind of tin soldering machine according to claim 1, it is characterised in that：It further includes touch-screen, the touch-screen installation
It is electrically connected in the rack and with the PLC controller.
5. a kind of tin soldering machine according to claim 1, it is characterised in that：It further includes start button, the start button
It is electrically connected on the horizontal table and with the PLC controller.
6. a kind of tin soldering machine according to claim 1, it is characterised in that：The quantity of the product carrier on the turntable
For eight.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201711338972.1A CN108044218A (en) | 2017-12-14 | 2017-12-14 | Tin soldering machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201711338972.1A CN108044218A (en) | 2017-12-14 | 2017-12-14 | Tin soldering machine |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN108044218A true CN108044218A (en) | 2018-05-18 |
Family
ID=62132916
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201711338972.1A Withdrawn CN108044218A (en) | 2017-12-14 | 2017-12-14 | Tin soldering machine |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN108044218A (en) |
Cited By (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108465896A (en) * | 2018-05-28 | 2018-08-31 | 厦门攸信信息技术有限公司 | A kind of Product Assembly device |
| CN110052684A (en) * | 2019-05-06 | 2019-07-26 | 怀化学院 | A kind of assembling equipment of electronics and IT products |
| CN110561002A (en) * | 2019-09-16 | 2019-12-13 | 尹旭龙 | automatic welding marking equipment for T-shaped groove flange |
| CN111545869A (en) * | 2020-07-13 | 2020-08-18 | 常州凯特工业机器人有限公司 | Five-axis welding robot |
| CN113172180A (en) * | 2021-04-14 | 2021-07-27 | 深圳市泰达智能装备有限公司 | Coarse aluminum wire bonding machine |
| CN113978146A (en) * | 2021-10-21 | 2022-01-28 | 东莞市启思达智能技术有限公司 | Spray printing method and system based on dual-platform solder mask spray printing machine |
| US12057428B2 (en) * | 2020-07-10 | 2024-08-06 | Samsung Electronics Co., Ltd. | Wire bonding apparatus |
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| CN105269108A (en) * | 2015-10-22 | 2016-01-27 | 深圳市炫硕光电科技有限公司 | Tin soldering machine |
| CN105562874A (en) * | 2016-01-29 | 2016-05-11 | 广东晖速通信技术股份有限公司 | Automatic welding equipment |
| CN205342132U (en) * | 2015-12-31 | 2016-06-29 | 华荣科技股份有限公司 | Automatic welding and visual detection equipment |
| CN205798625U (en) * | 2016-06-03 | 2016-12-14 | 深圳市普盛旺科技有限公司 | Intelligence scolding tin detection all-in-one |
| CN205869644U (en) * | 2016-07-26 | 2017-01-11 | 河源思比电子有限公司 | Full -automatic video counterpoint laser soldering tin machine |
| CN106670612A (en) * | 2016-12-14 | 2017-05-17 | 广州瑞立科密汽车电子股份有限公司 | Welding automatic controlling system and method of trailer ABS controller |
| CN208051088U (en) * | 2017-12-14 | 2018-11-06 | 无锡昌至盛机械制造有限公司 | A kind of tin soldering machine |
-
2017
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| CN102565075A (en) * | 2012-01-13 | 2012-07-11 | 博罗承创精密工业有限公司 | Automatic light-emitting diode (LED) stent inspection device |
| JP2015112619A (en) * | 2013-12-11 | 2015-06-22 | 株式会社パラット | Soldering device and method |
| CN105269108A (en) * | 2015-10-22 | 2016-01-27 | 深圳市炫硕光电科技有限公司 | Tin soldering machine |
| CN205342132U (en) * | 2015-12-31 | 2016-06-29 | 华荣科技股份有限公司 | Automatic welding and visual detection equipment |
| CN105562874A (en) * | 2016-01-29 | 2016-05-11 | 广东晖速通信技术股份有限公司 | Automatic welding equipment |
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| CN205869644U (en) * | 2016-07-26 | 2017-01-11 | 河源思比电子有限公司 | Full -automatic video counterpoint laser soldering tin machine |
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Cited By (9)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108465896A (en) * | 2018-05-28 | 2018-08-31 | 厦门攸信信息技术有限公司 | A kind of Product Assembly device |
| CN108465896B (en) * | 2018-05-28 | 2024-05-14 | 厦门攸信信息技术有限公司 | Product assembling device |
| CN110052684A (en) * | 2019-05-06 | 2019-07-26 | 怀化学院 | A kind of assembling equipment of electronics and IT products |
| CN110561002A (en) * | 2019-09-16 | 2019-12-13 | 尹旭龙 | automatic welding marking equipment for T-shaped groove flange |
| US12057428B2 (en) * | 2020-07-10 | 2024-08-06 | Samsung Electronics Co., Ltd. | Wire bonding apparatus |
| CN111545869A (en) * | 2020-07-13 | 2020-08-18 | 常州凯特工业机器人有限公司 | Five-axis welding robot |
| CN113172180A (en) * | 2021-04-14 | 2021-07-27 | 深圳市泰达智能装备有限公司 | Coarse aluminum wire bonding machine |
| CN113978146A (en) * | 2021-10-21 | 2022-01-28 | 东莞市启思达智能技术有限公司 | Spray printing method and system based on dual-platform solder mask spray printing machine |
| CN113978146B (en) * | 2021-10-21 | 2024-02-02 | 东莞市启思达智能技术有限公司 | Spray printing method and system based on double-platform solder resist spray printing machine |
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| PB01 | Publication | ||
| PB01 | Publication | ||
| SE01 | Entry into force of request for substantive examination | ||
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| WW01 | Invention patent application withdrawn after publication |
Application publication date: 20180518 |
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| WW01 | Invention patent application withdrawn after publication |