CN108039799B - Single-group motor winding mechanism and winding method thereof - Google Patents
Single-group motor winding mechanism and winding method thereof Download PDFInfo
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- CN108039799B CN108039799B CN201711475378.7A CN201711475378A CN108039799B CN 108039799 B CN108039799 B CN 108039799B CN 201711475378 A CN201711475378 A CN 201711475378A CN 108039799 B CN108039799 B CN 108039799B
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- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02K—DYNAMO-ELECTRIC MACHINES
- H02K15/00—Methods or apparatus specially adapted for manufacturing, assembling, maintaining or repairing of dynamo-electric machines
- H02K15/04—Methods or apparatus specially adapted for manufacturing, assembling, maintaining or repairing of dynamo-electric machines of windings, prior to mounting into machines
- H02K15/0435—Wound windings
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Abstract
The invention discloses a single-group motor winding mechanism and a winding method thereof, wherein the single-group motor winding mechanism comprises a rack, a tension mechanism, a winding mechanism, a horizontal frame, a horizontal moving module, a tool positioning mechanism and a turntable mechanism; horizontal migration module installation, horizontal stand, carousel mechanism all fix on frame table surface, tension mechanism installs in the outer end of horizontal stand, frock location mechanism installs at carousel mechanism top, carousel mechanism is located frame table surface's below, winding mechanism installs on the slider of horizontal migration module and is located between tension mechanism and the frock location mechanism, the frock is installed on frock location mechanism. According to the invention, six groups of coils to be wound are sleeved on the tool at one time, the copper wire is sleeved with the plurality of sleeves, the tool positioning mechanism is manually rotated by the sleeves, the winding of the plurality of coils is realized, the sleeves can be sleeved on the gap bridge wire of each group of coils after the winding of six coil windings is finished, the winding and the sleeve work of the six coil windings can be finished at one time, and the production efficiency is high.
Description
Technical Field
The invention relates to motor production equipment, in particular to a single-group motor winding mechanism and a winding method thereof.
Background
Generally, a motor is provided with six coil windings, a traditional single-group motor winding mechanism can only wind one group of coils at a time, the six coil windings need to be wound, and then coil heads of the six coil windings need to be welded, so that the production efficiency is low.
Disclosure of Invention
The invention aims to provide a single-group motor winding mechanism with high production efficiency.
Another object of the present invention is to provide a winding method of a single set of motors.
In order to achieve the purpose, the technical solution of the invention is as follows:
the invention relates to a single-group motor winding mechanism which comprises a rack, a tension mechanism, a winding mechanism, a horizontal frame, a horizontal moving module, a tool positioning mechanism and a turntable mechanism, wherein the tension mechanism is arranged on the rack; the horizontal moving module is arranged on the working table of the frame, and the horizontal frame is fixed on the working table of the frame and extends outwards; the tension mechanism is arranged at the outer end of the horizontal frame and is positioned at one end of the working table of the rack, the tool positioning mechanism is arranged at the top of the turntable mechanism, the turntable mechanism is arranged at the other end of the working table of the rack and is positioned below the working table of the rack, and the winding mechanism is arranged on a sliding block of the horizontal moving module and is positioned between the tension mechanism and the tool positioning mechanism; the tool is arranged on the tool positioning mechanism;
the winding mechanism comprises a Z-axis upper and lower module, a cylinder bottom plate, a wool felt cylinder, a wool felt upper plate, a wool felt lower plate, a winding limiting rod, a gap adjusting block and a winding frame; the lower end of the Z-axis upper and lower module is fixed on the working table surface of the frame, the inner end of the cylinder bottom plate is fixed on a slide block of the Z-axis upper and lower module, the cylinder body of the wool felt cylinder is arranged at the outer end of the cylinder bottom plate, the wool felt upper plate is fixed at the end of a piston rod of the wool felt cylinder, the wool felt lower plate is fixedly arranged at the bottom of the outer end of the cylinder bottom plate and is positioned right below the wool felt upper plate, the wool felt upper plate and the wool felt lower plate form clamping, a vertically downward winding limiting rod is fixed on the wool felt upper plate, and the gap adjusting block is fixed on the outer side; the lower end of the winding frame is vertically arranged on the working table of the frame, and the upper part of the winding frame is positioned in the area through which the copper wire passes;
the tool positioning mechanism comprises a tool frame, a tool upper cover clamping plate, a main shaft nut, a tool main shaft, a main shaft sleeve, a product positioning handle and a product positioning chuck; the main shaft sleeve is sleeved on the upper portion of the tool frame, the tool main shaft sleeve is arranged in the main shaft sleeve, the center of the upper cover of the tool is sleeved at the outer end of the main shaft of the tool, the outer end of the clamping plate of the upper cover of the tool is pressed against the outer end of the upper cover of the tool, the inner end of the clamping plate of the upper cover of the tool is screwed to the outer end of the main shaft of the tool and clamps the tool between the tool frame and the upper cover of the tool through the upper cover of the tool, the product positioning chuck is fixedly sleeved at the inner end of the main shaft of the tool, and the middle portion of the product positioning handle is hinged on the tool.
The rotary table mechanism comprises a rotary table clamping block, a tool rotary table, a rotary pole shaft, a rotary shaft sleeve, a rotary pole shaft bearing, a rotary pole shaft reducer, a motor base and a rotary pole shaft motor; the rotary table clamping block is fixed on the top surface of a tool rotary table, the upper end of a rotating pole shaft is vertically fixed in the center of the bottom surface of the tool rotary table, the lower end of the rotating pole shaft is movably sleeved in a rotating shaft sleeve through a rotating pole shaft bearing, the lower end of the rotating pole shaft is connected with an output shaft of a rotating pole shaft reducer through a coupler, an input shaft of the rotating pole shaft reducer is connected with an output shaft of a rotating pole shaft motor, the rotating pole shaft motor is fixed at the lower end of a motor base through the rotating pole shaft reducer, and the upper end of the motor base is fixed on the bottom surface of.
The tool comprises a tool body, a tool upper cover, a tool protection pad, a wire passing length adjusting block, a wire passing protection strip, a lower tool body, a lower tool base, a floating pin and a floating spring; the tool upper cover is fixed on the upper end face of the tool body, a tool protection pad is arranged between the tool upper cover and the tool body, the wire passing length adjusting block is connected to the tool body in a sliding mode, the upper end of the wire passing protection strip is fixedly arranged on the outer wall of the tool body, the lower end of the wire passing protection strip is connected to the outer wall of the tool body in a sliding mode, the upper end face of the lower tool body is opposite to the lower end face of the tool body, a floating pin and a floating spring for clamping a product are arranged between the tool body and the lower tool body, and the lower end of the lower tool body is fixed on the upper end face of the lower tool base
The present invention is a winding method of a single set of motor according to claim 1, comprising the steps of: (1) sleeving a product to be wound on the tool, sleeving a sleeve in a copper wire, threading the copper wire according to a specified path, and winding a starting wire to a tool clamping handle; (2) a wool felt cylinder in the winding mechanism acts, a wool felt upper plate and a wool felt lower plate are closed, and a starting pole starts to wind; (3) after the initial pole is wound, a wool felt cylinder in the winding mechanism acts, a wool felt upper plate and a wool felt lower plate are opened, the sleeve is manually moved to a bridge crossing line along a copper wire, and the tooling positioning mechanism is manually rotated to rotationally position the tooling to the next product to be wound; (4) after the tool is confirmed to be in place, a start button is pressed, a wool felt cylinder in the winding mechanism acts, an upper wool felt plate and a lower wool felt plate are closed, and winding is started; the circulation can be performed to wind the complete product; (5) and (5) after winding, manually taking materials.
After the scheme is adopted, six groups of coils to be wound are sleeved on the tool at one time, the copper wire is sleeved with the plurality of sleeves, the sleeves manually rotate the tool positioning mechanism to realize the winding of the plurality of coils, the sleeves can be sleeved on the gap bridge wires of the coils of each group after the winding of the six coil windings is finished, the winding and the sleeve work of the six coil windings can be finished at one time, and the production efficiency is high.
The invention is further described with reference to the following figures and specific embodiments.
Drawings
FIG. 1 is an isometric view of the present invention;
FIG. 2 is a front view of the present invention;
FIG. 3 is a top view of the present invention;
FIG. 4 is a side view of the present invention;
FIG. 5A is an isometric view of the winding mechanism of the present invention;
FIG. 5B is a front view of the winding mechanism of the present invention;
FIG. 5C is a top view of the winding mechanism of the present invention;
FIG. 5D is a side view of the winding mechanism of the present invention;
FIG. 6A is a left side isometric view of the tool positioning mechanism of the present invention;
FIG. 6B is a right side isometric view of the tool positioning mechanism of the present invention;
FIG. 7A is an isometric view of the turntable mechanism of the present invention;
fig. 7B is a front view of the turntable mechanism of the present invention.
Detailed Description
As shown in fig. 1-4, the present invention is a single-group motor winding mechanism, which includes a frame 1, a tension mechanism 2, a winding mechanism 3, a horizontal frame 4, a horizontal moving module 5, a tooling 6, a tooling positioning mechanism 7, and a turntable mechanism 8.
The horizontal moving module 5 is arranged on the working table of the frame 1, and the horizontal frame 4 is fixed on the working table of the frame 1 and extends outwards; the tension mechanism 2 is arranged at the outer end of the horizontal frame 4 and is positioned at one end of a working table of the rack 1, the tooling positioning mechanism 7 is arranged at the top of the turntable mechanism 8, the turntable mechanism 8 is arranged at the other end of the working table of the rack 1 and is positioned below the working table of the rack 1, and the winding mechanism 3 is arranged on a sliding block of the horizontal moving module 5 and is positioned between the tension mechanism 2 and the tooling positioning mechanism 7; the tool 6 is arranged on the tool positioning mechanism 7.
As shown in fig. 5A-5D, the winding mechanism 3 includes a Z-axis up-down module 31, a cylinder bottom plate 32, a wool felt cylinder 33, a wool felt upper plate 34, a wool felt lower plate 35, a winding limiting rod 36, a gap adjusting block 37, and a winding frame 38; the lower end of the Z-axis upper and lower module 31 is fixed on the working table of the frame 1, the inner end of the cylinder bottom plate 32 is fixed on the slide block of the Z-axis upper and lower module 31, the cylinder body of the wool felt cylinder 33 is arranged at the outer end of the cylinder bottom plate 32, the wool felt upper plate 33 is fixed at the piston rod end of the wool felt cylinder 33, the wool felt lower plate 35 is fixedly arranged at the bottom of the outer end of the cylinder bottom plate 32 and is positioned right below the wool felt upper plate 34, the wool felt upper plate 34 and the wool felt lower plate 35 form clamping, a vertical downward winding limiting rod 36 is fixed on the wool felt upper plate 34, and the gap adjusting block 37 is fixed at the outer side of the wool felt upper plate; the lower end of the bobbin 38 (shown in fig. 1) is vertically installed on the working platform of the rack 1, and the upper part of the bobbin 38 is located in the area through which the copper wire passes.
As shown in fig. 6A-6B, the tooling positioning mechanism 7 includes a tooling frame 71, a tooling upper cover 72, a tooling upper cover clamping plate 73, a spindle nut 74, a tooling spindle 75, a spindle sleeve 76, a product positioning handle 77, and a product positioning chuck 78. The main shaft sleeve 76 is sleeved on the upper portion of the tool frame 71, the tool main shaft 75 is sleeved in the main shaft sleeve 76, the center of the tool upper cover 72 is sleeved at the outer end of the tool main shaft 75, the outer end of the tool upper cover clamping plate 73 is pressed against the outer end of the tool upper cover 72, the inner end of the tool upper cover clamping plate 73 is screwed at the outer end of the tool main shaft 75 and clamps the tool 6 between the tool frame 71 and the tool upper cover 72 through the tool upper cover 72, the product positioning chuck 78 is fixedly sleeved at the inner end of the tool main shaft 75, the middle portion of the product positioning handle 77 is hinged on the tool frame 71, and the inner end of the product positioning handle 77 is clamped on the product positioning chuck 78.
As shown in fig. 7A-7B, the turntable mechanism 8 includes a turntable clamping block 81, a tooling turntable 82, a rotating shaft 83, a rotating shaft sleeve 84, a rotating shaft bearing 85, a rotating shaft reducer 86, a motor base 87, and a rotating shaft motor 88. The turntable fixture block 81 is fixed on the top surface of the tool turntable 82, the upper end of the rotating pole shaft 83 is vertically fixed in the center of the bottom surface of the tool turntable 82, the lower end of the rotating pole shaft 83 is movably sleeved in the rotating shaft sleeve 84 through a rotating pole shaft bearing 85, the lower end of the rotating pole shaft 83 is connected with the output shaft of the rotating pole shaft reducer 86 through a coupler 89, the input shaft of the rotating pole shaft reducer 86 is connected with the output shaft of the rotating pole shaft motor 88, the rotating pole shaft motor 88 is fixed at the lower end of the motor base 87 through the rotating pole shaft reducer 86, and the upper end of the motor base 87 is fixed on the bottom surface of the working table of the.
As shown in fig. 1 and 5, the present invention is a winding method for a single-group motor, including the following steps:
(1) sleeving a product 10 to be wound on the tool 7 (shown in figures 7A and 7B), sleeving a sleeve in a copper wire to an area A shown in the figure (shown in figure 2), threading the copper wire according to a specified path, and winding a starting line to a tool clamping handle; (2) the wool felt cylinder 33 in the winding mechanism 3 acts, the wool felt upper plate 34 and the wool felt lower plate 35 are closed, and the winding is started at the initial pole; (3) after the initial pole is wound, the wool felt cylinder 33 in the winding mechanism 3 acts, the wool felt upper plate 34 and the wool felt lower plate 35 are opened, the sleeve is manually moved to a bridge crossing line along a copper wire, the tooling positioning mechanism 7 is manually rotated, and the tooling 6 is rotationally positioned to the next product to be wound; (4) after the tool 6 is confirmed to be in place, a start button is pressed, a wool felt cylinder 33 in the winding mechanism 3 acts, a wool felt upper plate 34 and a wool felt lower plate 35 are closed, and winding is started; the circulation can be carried out in such a way that a complete six products can be wound; (5) and (5) after winding, manually taking materials.
The above description is only a preferred embodiment of the present invention, and therefore should not be taken as limiting the scope of the invention, which is defined by the appended claims and their equivalents and modifications within the scope of the description.
Claims (4)
1. A single group of motor winding mechanism is characterized in that: the device comprises a rack, a tension mechanism, a winding mechanism, a horizontal frame, a horizontal moving module, a tool positioning mechanism and a turntable mechanism; the horizontal moving module is arranged on the working table of the frame, and the horizontal frame is fixed on the working table of the frame and extends outwards; the tension mechanism is arranged at the outer end of the horizontal frame and is positioned at one end of the working table of the rack, the tool positioning mechanism is arranged at the top of the turntable mechanism, the turntable mechanism is arranged at the other end of the working table of the rack and is positioned below the working table of the rack, and the winding mechanism is arranged on a sliding block of the horizontal moving module and is positioned between the tension mechanism and the tool positioning mechanism; the tool is arranged on the tool positioning mechanism;
the winding mechanism comprises a Z-axis upper and lower module, a cylinder bottom plate, a wool felt cylinder, a wool felt upper plate, a wool felt lower plate, a winding limiting rod, a gap adjusting block and a winding frame; the lower end of the Z-axis upper and lower module is fixed on the working table surface of the frame, the inner end of the cylinder bottom plate is fixed on a slide block of the Z-axis upper and lower module, the cylinder body of the wool felt cylinder is arranged at the outer end of the cylinder bottom plate, the wool felt upper plate is fixed at the end of a piston rod of the wool felt cylinder, the wool felt lower plate is fixedly arranged at the bottom of the outer end of the cylinder bottom plate and is positioned right below the wool felt upper plate, the wool felt upper plate and the wool felt lower plate form clamping, a vertically downward winding limiting rod is fixed on the wool felt upper plate, and the gap adjusting block is fixed on the outer side; the lower end of the winding frame is vertically arranged on the working table of the frame, and the upper part of the winding frame is positioned in the area through which the copper wire passes;
the tool positioning mechanism comprises a tool frame, a tool upper cover clamping plate, a main shaft nut, a tool main shaft, a main shaft sleeve, a product positioning handle and a product positioning chuck; the main shaft sleeve is sleeved on the upper portion of the tool frame, the tool main shaft sleeve is arranged in the main shaft sleeve, the center of the upper cover of the tool is sleeved at the outer end of the main shaft of the tool, the outer end of the clamping plate of the upper cover of the tool is pressed against the outer end of the upper cover of the tool, the inner end of the clamping plate of the upper cover of the tool is screwed to the outer end of the main shaft of the tool and clamps the tool between the tool frame and the upper cover of the tool through the upper cover of the tool, the product positioning chuck is fixedly sleeved at the inner end of the main shaft of the tool, and the middle portion of the product positioning handle is hinged on the tool.
2. The single set of motor winding mechanisms of claim 1, wherein: the rotary table mechanism comprises a rotary table clamping block, a tool rotary table, a rotary pole shaft, a rotary shaft sleeve, a rotary pole shaft bearing, a rotary pole shaft reducer, a motor base and a rotary pole shaft motor; the rotary table clamping block is fixed on the top surface of a tool rotary table, the upper end of a rotating pole shaft is vertically fixed in the center of the bottom surface of the tool rotary table, the lower end of the rotating pole shaft is movably sleeved in a rotating shaft sleeve through a rotating pole shaft bearing, the lower end of the rotating pole shaft is connected with an output shaft of a rotating pole shaft reducer through a coupler, an input shaft of the rotating pole shaft reducer is connected with an output shaft of a rotating pole shaft motor, the rotating pole shaft motor is fixed at the lower end of a motor base through the rotating pole shaft reducer, and the upper end of the motor base is fixed on the bottom surface of.
3. The single set of motor winding mechanisms of claim 1, wherein: the tool comprises a tool body, a tool upper cover, a tool protection pad, a wire passing length adjusting block, a wire passing protection strip, a lower tool body, a lower tool base, a floating pin and a floating spring; the tool upper cover is fixed on the upper end face of the tool body, a tool protection pad is arranged between the tool upper cover and the tool body, the wire passing length adjusting block is connected onto the tool body in a sliding mode, the upper end of the wire passing protection strip is fixedly arranged on the outer wall of the tool body, the lower end of the wire passing protection strip is connected onto the outer wall of the tool body below in a sliding mode, the upper end face of the lower tool body is opposite to the lower end face of the tool body, a floating pin and a floating spring for clamping a product are arranged between the tool body and the lower tool body, and the lower end of the lower tool body is fixed on the lower tool base.
4. A winding method using the single-set motor winding mechanism of claim 1, characterized in that: the method comprises the following steps: (1) sleeving a product to be wound on the tool, sleeving a sleeve in a copper wire, threading the copper wire according to a specified path, and winding a starting wire to a tool clamping handle; (2) a wool felt cylinder in the winding mechanism acts, a wool felt upper plate and a wool felt lower plate are closed, and a starting pole starts to wind; (3) after the initial pole is wound, a wool felt cylinder in the winding mechanism acts, a wool felt upper plate and a wool felt lower plate are opened, the sleeve is manually moved to a bridge crossing line along a copper wire, and the tooling positioning mechanism is manually rotated to rotationally position the tooling to the next product to be wound; (4) after the tool is confirmed to be in place, a start button is pressed, a wool felt cylinder in the winding mechanism acts, an upper wool felt plate and a lower wool felt plate are closed, and winding is started; the circulation can be performed to wind the complete product; (5) and (5) after winding, manually taking materials.
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| Application Number | Priority Date | Filing Date | Title |
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| CN201711475378.7A CN108039799B (en) | 2017-12-29 | 2017-12-29 | Single-group motor winding mechanism and winding method thereof |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201711475378.7A CN108039799B (en) | 2017-12-29 | 2017-12-29 | Single-group motor winding mechanism and winding method thereof |
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| CN108039799A CN108039799A (en) | 2018-05-15 |
| CN108039799B true CN108039799B (en) | 2020-09-04 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN201711475378.7A Active CN108039799B (en) | 2017-12-29 | 2017-12-29 | Single-group motor winding mechanism and winding method thereof |
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| CN105743302A (en) * | 2016-05-06 | 2016-07-06 | 东莞拓蓝自动化科技有限公司 | Multi-wire vertical-type internal winding machine |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| US5947404A (en) * | 1996-05-08 | 1999-09-07 | Globe Products Inc. | Stator winding method and apparatus |
| KR20050118980A (en) * | 2004-06-15 | 2005-12-20 | 주식회사 야호텍 | A method of cutting an enamel wire of winding machine for rotor, a winding machine using the method and a producted rotor |
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