CN105743302A - Multi-wire vertical-type internal winding machine - Google Patents
Multi-wire vertical-type internal winding machine Download PDFInfo
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- CN105743302A CN105743302A CN201610302446.9A CN201610302446A CN105743302A CN 105743302 A CN105743302 A CN 105743302A CN 201610302446 A CN201610302446 A CN 201610302446A CN 105743302 A CN105743302 A CN 105743302A
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- wire
- enamel
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- rule
- tension
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- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02K—DYNAMO-ELECTRIC MACHINES
- H02K15/00—Methods or apparatus specially adapted for manufacturing, assembling, maintaining or repairing of dynamo-electric machines
- H02K15/08—Forming windings by laying conductors into or around core parts
- H02K15/085—Forming windings by laying conductors into or around core parts by laying conductors into slotted stators
Abstract
The invention discloses a multi-wire vertical-type internal winding machine. The multi-wire vertical-type internal winding machine mainly comprises a machine frame, a tension force control mechanism installed on the machine frame and used for controlling the tension forces of enamelled wires, a vertical-type wire winding mechanism used for embedding the enamelled wires into a stator wire duct, a product rotating mechanism use for fixing a stator and driving the stator to rotate, an incoming wire guiding mechanism used for being matched with the vertical-type wire winding mechanism in the enamelled wire embedding process so as to guide the enamelled wires into the stator wire duct, a wire clamping and arranging mechanism used for limiting the positions of the enamelled wires in the stator wire duct, and a control assembly used for controlling all power sources on the internal winding machine. By adopting the multi-wire vertical-type internal winding machine, full-process automatic winding is carried out on an internal-winding stator, the winding is uniform, and the enamelled wires are prevented from being scratched in the winding process.
Description
Technical field
The present invention relates to coil winding machine, vertical interior around machine particularly to a kind of multi cord.
Background technology
The coiling of current stator coil is divided into interior around formula and externally-wound type, traditional method for winding is by coiling manually, it is low that hand wound has production efficiency, waste a large amount of manpower, and the problem such as the number of turns precision of coiling is poor, along with science and technology development, some manufacturers also have developed the coil winding machine of various style, it is roughly divided into horizontal coil winding machine and vertical coil winding machine, horizontal coil winding machine on the market and vertical coil winding machine can only around single enamel-covered wires at present, the coil precision that there is again coiling is low, speed is slow, the problems such as the easy scratch enamel-covered wire of coiling have all had a strong impact on the service life of motor.
Summary of the invention
The invention provides a kind of have that whole-process automatic coiling, threading speed be fast and coiling uniformly, in winding process will not the multi cord of scratch enamel-covered wire vertical in around machine.
In order to reach above-mentioned purpose of design, the technical solution used in the present invention is as follows:
Around machine in a kind of multi cord is vertical, mainly include frame and be arranged in frame for the tension control mechanism controlling enamel-covered wire tension force, for enamel-covered wire is embedded stator slot vertical coil winding machine structure, be used for fixed stator the product rotating mechanism driving stator to rotate, match with vertical coil winding machine structure in enamel-covered wire rule process introduces being directed into line mechanism, being used for limiting enamel-covered wire card line wire-arranging mechanism of position in stator slot of stator slot by enamel-covered wire, and in controlling on machine the control assembly of all power sources, wherein
Tension control mechanism includes tension force driving group and tension force draw groups, and wherein tension force drives assembly to provide corresponding power source for tension control mechanism, and the tension force in enamel-covered wire running is adjusted controlling by its tension force draw groups；
Vertical coil winding machine structure is arranged at tension control mechanism rear end, mainly includes rule shaft assemblies, rule shaft assemblies carries out the rule elevating control assembly of elevating control, rule shaft assemblies carries out the traversing control assembly of rule of traversing control；
Product rotating mechanism is correspondingly arranged in the lower end of vertical coil winding machine structure, product rotating mechanism includes stator holder, stator holder carries out axial-rotation by pulley assemblies, and the end of the rule shaft assemblies in described vertical coil winding machine structure may pass through front end or the rear end of stator holder by rule elevating control assembly；
It is directed into line mechanism and includes stem, stem is located in the central through hole of stator, and the height of stem is more than the height of stator, the diameter of section of stem is less than the diameter of section of stator center through hole, the rule track of stem correspondence vertical coil winding machine structure is provided with a wire lead slot, and the notch of this wire lead slot is smaller than the notch spacing of stator inlet wire groove；
Card line wire-arranging mechanism includes be symmetrically set upper wire-arranging component in the upper and lower two ends of stator and lower wire-arranging component, described upper wire-arranging component and lower wire-arranging component all include movable wire pressing block, and described movable wire pressing block is driven by one group of card line transmission mechanism and can carry out upper and lower, left and right sidesing shifting.
Further, the tension force driving group in tension control mechanism includes drive motor, is driven wire-crossing wheel by what drive motor drove and be located at by driving wire-crossing wheel for adjusting the pressure wheel of enamel-covered wire motion stress.
nullFurther，Tension force draw groups in tension control mechanism includes and is arranged at the commutation wheels that enamel-covered wire line inlet port guides enamel-covered wire to move towards，Described commutation wheels at least include a reverse wheel，Enamel-covered wire is guided to a lifting wheel assembly by commutation wheels，Described lifting wheel assembly includes a lifting platform，Lifting platform is provided with at least one lifting wire-crossing wheel，By lifting wheels being carried out the controlled painting envelope curve of elevating control cross-line and tension recovery when changing product in winding process，Enamel-covered wire guides to tension buffer assembly through lifting wheels，Tension buffer assembly includes at least one buffering wire-crossing wheel，Buffering wire-crossing wheel is arranged on a portable plate，Portable plate is slided by guide rail，Guide rail is arranged with spring，Tension buffer assembly can be automatically adjusted enamel-covered wire buffer length in winding process，Enamel-covered wire guides to tension force driving control group through tension buffer assembly.
Further, described driving wire-crossing wheel, pressure wheel, reverse wheel, lifting wire-crossing wheel, buffering wire-crossing wheel are single line groove or multiple trunking structure, be additionally provided with for removing spot on enamel-covered wire and playing the line ball felt mechanism of some tension effect in reverse wheel front end, corresponding drive wire-crossing wheel, pressure wheel, reverse wheel, lifting wire-crossing wheel, buffering wire-crossing wheel direction of routing be additionally provided with for preventing enamel-covered wire from jumping out the wire jumping prevention bar of race.
Further, the rule shaft assemblies of described vertical coil winding machine structure includes rule installing plate, rule installing plate is fixed with driving cylinder, drive cylinder that one movable axostylus axostyle is driven, the rearward end of movable axostylus axostyle is correspondingly arranged on wire-crossing wheel, a pushing ram is installed by bearing pin in the leading section of movable axostylus axostyle, the other end of pushing ram is provided with wire head by rotary pin shaft, inlet wire port at wire head is provided with another wire-crossing wheel, drives cylinder drive activity axostylus axostyle elastic thus the pushing ram that links drives wire head to carry out axial-rotation；Described rule elevating control assembly includes liftable mounting plate, rule installing plate and liftable mounting plate fix, rule installing plate and liftable mounting plate all have the line eye for enamel-covered wire traverse, liftable mounting plate is moved along a riser guide by motor, riser guide lower end is fixed on the traversing control assembly of rule, rule traversing control assembly includes traversing guide rail, and a traversing installing plate is driven by motor and moving along the track of traversing guide rail.
Further, the stem being directed into line mechanism is a kind of semi arch structure, and the lower end of stem is fixed with lead-in wire sliding panel, and lead-in wire sliding panel drives assembly to drive by one and can shift at the central through hole of stator.
Further, described driving assembly includes guiding drive motor, with the main eccentric guiding drive motor to be connected, with the follower eccentric that main eccentric forms linkage, follower eccentric is fixed on an elastic force mounting blocks, described elastic force mounting blocks includes elastic force connecting plate, elastic force guide rod, the fixing plate of elastic force and return spring, described elastic force connecting plate is used for fixing follower eccentric, elastic force guide rod is fixed on the fixing plate of elastic force through elastic force connecting plate, return spring is arranged on elastic force guide rod, and the upper end of elastic force connecting plate fixes with lead-in wire sliding panel.
Further, the wire lead slot described stem offered is a kind of arc angling structure.
Further, movable holddown in described card line wire-arranging mechanism includes card line bracket, the leading portion portion of described card line bracket is bifurcation structure, top set's end points at bifurcation structure is provided with a front fixture block group with Telescopic, inferior division end points at bifurcation structure is provided with a rear fixture block group with Telescopic, with to be processed, described front fixture block group treats that the leading groove gap of work article is corresponding with the spaced slot that rear fixture block group is formed, described card line transmission mechanism includes the card line riser guide assembly driving card line bracket to shift up and down and the traversing guide assembly of card line driving card line bracket left and right sidesing shifting.
Further, also include cross-slot position-limit mechanism around machine in multiply is vertical, described cross-slot position-limit mechanism includes line pressing component and cross-slot transmission component, described line pressing component includes grade line apparatus and wire jumping prevention bar, described shelves line apparatus is made up of mounting seat and baffle plate, its mounting seat is fixed on product rotating mechanism, the inner circle of mounting seat is inconsistent with the cylindrical of stator end, the extension that described baffle plate is mounting seat inner edge is protruding, the quantity of baffle plate is corresponding with the quantity of sub-interval post, and described wire jumping prevention bar is driven by cross-slot transmission component can prop up baffle plate upper end.
Provide the benefit that around machine in multiply of the present invention is vertical: internal groove stator effectively can be carried out mechanical multiply enamel-covered wire coiling action by method for winding provided by the invention, can be effectively improved coiling work efficiency.In the present invention tension control mechanism the control that a plurality of enamel-covered wire can carry out simultaneously inlet wire is set, and guarantee that no matter every enamel-covered wire is extension or retraction can keep corresponding tension force in winding process, winding event will not be produced；Vertical coil winding machine structure can effectively control the axially and also laterally position of enamel-covered wire, allows enamel-covered wire embed in the wire casing of stator；Be directed into line mechanism effectively can will not be scraped off and guide enamel-covered wire to enter in stator slot by protective paint envelope curve in rule process；Card line wire-arranging mechanism adopts the front fixture block group with Telescopic and rear fixture block group to serve good cushion effect effect, weighs enamel-covered wire wounded when can be prevented effectively from coil multi-lay winding；Cross-slot position-limit mechanism can play good position-limiting action when cross-slot coiling, it is prevented that the phenomenon of wire jumper occurs in enamel-covered wire；The present invention can be automatically performed the operations such as coiling, winding displacement, calibration, cross-line, and operator have only to have braked winding process by taking stator, it is achieved that Full-automatic coiling operates.
Accompanying drawing explanation
Fig. 1 is the overall structure schematic diagram of the present invention；
Fig. 2 is the structural representation of tension control mechanism in the present invention；
Fig. 3 is the cabling schematic diagram of tension control mechanism of the present invention；
Fig. 4 is the structural representation of vertical winding mechanism in the present invention；
Fig. 5 is the decomposition texture schematic diagram of rule shaft assemblies in vertical coil winding machine structure；
Fig. 6 is the telescopic effect change schematic diagram of rule shaft assemblies；
Fig. 7 is the discomposing effect schematic diagram of product rotating mechanism in the present invention；
Fig. 8 is the decomposition texture schematic diagram that in the present invention, knot is directed into line mechanism；
Fig. 9 is the structural representation of card line wire-arranging mechanism of the present invention；
Figure 10 is the fiting effect schematic diagram of cross-slot position-limit mechanism and product rotating mechanism in the present invention.
Detailed description of the invention
Below in conjunction with Figure of description, the specific embodiment of the present invention is described in detail.Obviously, described embodiment is only a part of embodiment of the present invention, and the other embodiments that those skilled in the art is acquired under not paying the premise of creative work broadly falls into protection scope of the present invention.
nullMulti cord provided by the invention is vertical interior around machine as shown in Figure 1，Mainly include frame and be arranged in frame 1 for controlling the tension control mechanism 2 of enamel-covered wire tension force、For enamel-covered wire being embedded the vertical coil winding machine structure 3 of stator slot、For fixed stator and drive the product rotating mechanism 4 that stator rotates、Enamel-covered wire rule process matches with vertical coil winding machine structure 3 enamel-covered wire is introduced stator slot be directed into line mechanism 5、For limiting enamel-covered wire card line wire-arranging mechanism 6 of position in stator slot、For the cross-slot position-limit mechanism 7 of cross-slot coiling limit enamel-covered wire position and in controlling on machine the control assembly 8 of all power sources，(tension control mechanism 2、Vertical coil winding machine structure 3、Product rotating mechanism 4、It is directed into line mechanism 5、Card line wire-arranging mechanism 6 and cross-slot position-limit mechanism 7 form a workflow waterline，Frame 1 can arrange a plurality of workflow waterline).
As in figure 2 it is shown, described tension control mechanism 2 includes tension force driving group and tension force draw groups, wherein tension force drives assembly to provide corresponding power source for tension control mechanism, and the tension force in enamel-covered wire running is adjusted controlling by its tension force draw groups；nullTension force draw groups in tension control mechanism includes and is arranged at the commutation wheels 21 that enamel-covered wire line inlet port guides enamel-covered wire to move towards，Described commutation wheels 21 at least include a reverse wheel，Enamel-covered wire is guided to a lifting wheel assembly 22 by commutation wheels 21，Described lifting wheel assembly 22 includes a lifting platform 221，Lifting platform is provided with at least one lifting wire-crossing wheel 222，By lifting wheels 22 being carried out the controlled painting envelope curve of elevating control cross-line and tension recovery when changing product in winding process，Enamel-covered wire guides to tension buffer assembly 23(tension buffer assembly 23 as required through lifting wheels 22 and can arrange multiple，Adjacent tension buffer assembly is diagonally arranged)，Tension buffer assembly 23 includes at least one buffering wire-crossing wheel 231，Buffering wire-crossing wheel 231 is arranged on a portable plate 232，Portable plate 232 is slided by guide rail 233，Guide rail 233 is arranged with spring 234，Tension buffer assembly 23 can be automatically adjusted enamel-covered wire buffer length in winding process，Enamel-covered wire guides to tension force driving control group through tension buffer assembly 23，Described tension force driving group includes drive motor 24、Drive wire-crossing wheel 25 by what drive motor 24 drove and be located at by driving wire-crossing wheel for adjusting the pressure wheel 26 of enamel-covered wire motion stress，Described wire-crossing wheel 25 of overdriving、Pressure wheel 26、Reverse wheel 21、Lifting wire-crossing wheel 222、Buffering wire-crossing wheel 231 is single line groove or multiple trunking structure，It is additionally provided with in reverse wheel 22 front end for removing spot on enamel-covered wire and playing the line ball felt mechanism 9 of some tension effect，Corresponding driving wire-crossing wheel 25、Pressure wheel 26、Reverse wheel 21、Lifting wire-crossing wheel 222、The direction of routing of buffering wire-crossing wheel 231 is additionally provided with for preventing enamel-covered wire from jumping out the wire jumping prevention bar 27 of race.
nullTension control mechanism operation principle: multiply enamel-covered wire is by removing spot in line ball felt mechanism as shown in Figure 3，Enter reverse wheel，Enamel-covered wire is guided to lifting wire-crossing wheel by reverse wheel，When single cavity coiling，Lifting wire-crossing wheel is in high point position，When carrying out cross-slot coiling and coiling completes, enamel-covered wire can reduce downwards a segment distance，Now lifting wire-crossing wheel decline makes the distance declined corresponding with yearning for the distance drawn high，Thus ensure that when cross-slot coiling and coiling complete, enamel-covered wire will not be excessively tight，Enamel-covered wire guides to cushioning wire-crossing wheel through lifting wire-crossing wheel，Buffering wire-crossing wheel can be automatically adjusted buffer length when enamel-covered wire coiling by being automatically adjusted of spring，Enamel-covered wire is by buffered line Wheel-guiding to tension force driving group，Tension force driving group drives wire-crossing wheel and drive motor match and whole tension control mechanism offer required drive source is provided，Pressure wheel can effectively adjust enamel-covered wire motion stress.
Enamel-covered wire is guided to vertical coil winding machine structure 3 by tension control mechanism 2, and vertical coil winding machine structure 3 mainly includes rule shaft assemblies 31, rule shaft assemblies 31 carries out the rule elevating control assembly 32 of elevating control, rule shaft assemblies 31 carries out the traversing control assembly 33 of rule of traversing control as shown in Figure 4；As shown in Figure 5, rule shaft assemblies 31 includes rule installing plate 311, rule installing plate 311 is fixed with driving cylinder 312, drive cylinder 312 that a movable axostylus axostyle 313 is driven, the rearward end of movable axostylus axostyle 313 is correspondingly arranged on wire-crossing wheel 314, a pushing ram 315 is installed by bearing pin in the leading section of movable axostylus axostyle 313, the other end of pushing ram 315 is provided with wire head 316 by rotary pin shaft, inlet wire port at wire head 316 is provided with another wire-crossing wheel 317, and wire-crossing wheel 317 is fixed with wire head 316 and a bearing 318 respectively by a bearing pin；Described rule elevating control assembly includes liftable mounting plate 321, rule installing plate 311 and liftable mounting plate 321 fix, rule installing plate 311 and liftable mounting plate 321 all have the line eye for enamel-covered wire traverse, liftable mounting plate 321 is led 323 rails by motor along 322 1 liftings and is moved, riser guide 323 lower end is fixed on the traversing control assembly 33 of rule, rule traversing control assembly 33 includes traversing guide rail 331, one traversing installing plate 332 is driven by motor 333 and is moving along the track of traversing guide rail 331, the lower end of described riser guide 323 is arranged on traversing installing plate 332.
As shown in Figure 7, product rotating mechanism 4 is correspondingly arranged in the lower end of vertical coil winding machine structure 3, product rotating mechanism 4 includes stator holder 41, stator holder 41 carries out axial-rotation by belt wheel 42 assembly, and the end of the rule shaft assemblies 31 in described vertical coil winding machine structure 3 may pass through front end or the rear end of stator holder 41 by rule elevating control assembly；
nullAs shown in Figure 8，It is directed into line mechanism 5 and includes the stem 51 of semi arch structure，Stem 51 is located in the central through hole of stator，And the height of stem 51 is more than the height of stator，The diameter of section of stem 51 is less than the diameter of section of stator center through hole，The rule track of the corresponding vertical coil winding machine structure 3 of stem 51 is provided with the wire lead slot 511 of an arc angling structure，The notch of this wire lead slot 511 is smaller than the notch spacing of stator inlet wire groove，The lower end of stem 51 is fixed on lead-in wire sliding panel 52，Lead-in wire sliding panel 52 drives assembly to drive by one and can shift at the central through hole of stator，This driving assembly includes guiding drive motor 53，With the main eccentric 54 guiding drive motor 53 to be connected，With the follower eccentric 55 that main eccentric 54 forms linkage，Follower eccentric 55 is fixed on an elastic force mounting blocks 56，Described elastic force mounting blocks 56 includes the elastic force connecting plate 561 for fixing follower eccentric 55，One elastic force guide rod 562 is fixed on the fixing plate 563 of an elastic force through elastic force connecting plate 561，Elastic force guide rod 562 is provided with return spring 564，The upper end of elastic force connecting plate 561 fixes with lead-in wire sliding panel 52.
It is directed into line mechanism operation principle: after the notch position of stator aligns with the wire lead slot of stem, enamel-covered wire is embedded in the wire casing of stator by vertical coil winding machine structure, owing to the notch of wire lead slot is smaller than the notch spacing of stator slot, enamel-covered wire directly can be imported the bottom land of motor wire casing without producing to contact with the notch of stator slot by wire lead slot, thus avoiding the scratch of enamel-covered wire, during rule, owing to the notch of wire lead slot is a kind of camber line structure, the design of camber line structure can play guiding function, still prevent the scratch caused when enamel-covered wire enters groove, the design driving assembly makes stem recess out motor stator notch certain distance when changing groove, will not scratch enamel-covered wire and adapt to the stator of different size and there is higher motility when product is rotated.
nullAs shown in Figure 9，Card line wire-arranging mechanism 6 includes be symmetrically set upper wire-arranging component 61 in the upper and lower two ends of stator and lower wire-arranging component 62，Described upper wire-arranging component 61 and lower wire-arranging component 62 all include movable wire pressing block 63，Described movable holddown includes card line bracket 631，The leading portion portion of described card line bracket 631 is bifurcation structure，Top set's end points at bifurcation structure is provided with a front fixture block group 632 with Telescopic，Inferior division end points at bifurcation structure is provided with a rear fixture block group 633 with Telescopic，With to be processed, described front fixture block group 632 treats that the leading groove gap of work article is corresponding with the spaced slot that rear fixture block group 633 is formed，Described card line transmission mechanism includes the card line riser guide assembly 64 driving card line bracket to shift up and down and the traversing guide assembly 65 of card line driving card line bracket left and right sidesing shifting.
nullCard line wire-arranging mechanism operation principle: in winding process，The winding displacement point of front fixture block group and rear fixture block group is moved by card line riser guide assembly and withstands in stator faces respectively，Each wire casing at stator marks off multiple winding displacement point，Interior around machine carry out coiling work time，Card line bracket carries out transverse shift by the traversing guide assembly of card line along the winding displacement point route set in advance，Enamel-covered wire in being wound around is carried out winding displacement and spacing，Before、Rear fixture block group adopts the structure with Telescopic to have by several functions: its first function is in that interior when machine carries out multilayer winding，Currently、Rear fixture block group can be expressed to the enamel-covered wire on winding displacement point when can shift along the winding displacement point route set，Before、Can be tight from trend back pressure during rear fixture block group pressure experienced，Thus playing certain compensator or trimmer pressure，Make the second layer and the above enamel-covered wire can proper alignment and last layer enamel-covered wire will not be weighed wounded；Second function is in that: when coiling one groove, if adjacent groove has wound enamel-covered wire, at this moment can avoid the enamel-covered wire wound is weighed wounded and can smoothly around the coiling action of complete any products technique.
As shown in Figure 10, cross-slot position-limit mechanism 7 includes line pressing component and cross-slot transmission component 71, described line pressing component includes grade line apparatus 72 and wire jumping prevention bar 73, described shelves line apparatus 72 is made up of mounting seat 721 and baffle plate 722, its mounting seat 721 is fixed on product rotating mechanism 4, the inner circle of mounting seat 721 is inconsistent with the cylindrical of stator end, the extension that described baffle plate 722 is mounting seat 721 inner edge is protruding, the quantity of baffle plate 722 is corresponding with the quantity of sub-interval post, and described wire jumping prevention bar 73 is driven by cross-slot transmission component 71 can prop up baffle plate 722 upper end.
nullThe operation principle of vertical coil winding machine structure and cross-slot position-limit mechanism: enamel-covered wire sequentially passes through rule installing plate and liftable mounting plate line eye、The wire-crossing wheel of movable axis rod rear end、Passed by wire head after wire head place wire-crossing wheel，The line outlet of wire head and pushing ram bending angle in 90 ° when single cavity coiling，Enamel-covered wire is made to be wound in the wire casing of stator by the traversing control assembly of rule elevating control assembly and rule，When cross-slot coiling，First pass through rule traversing control assembly and stretch out a segment distance by laterally pulled for enamel-covered wire，Then the promotion activity axostylus axostyle forward of the driving cylinder on rule installing plate，Motion bar linkage pushing ram makes wire head be bent upwards and forms straight line with pushing ram，Now the line outlet of wire head is lower than the upper surface of baffle plate in cross-slot position-limit mechanism，The traversing upper surface withstanding baffle plate of wire jumping prevention bar in cross-slot position-limit mechanism simultaneously，When stator completes cross-slot spinning movement，Then the traversing control assembly of rule is pulled back to make enamel-covered wire return to winding position，Thereafter the cylinder that drives on rule installing plate makes line outlet and the pushing ram bending angle in 90 ° of wire head toward retraction，Now owing to the enamel-covered wire that cross-slot is stretched is stuck in the closed space of the baffle plate in cross-slot position-limit mechanism and the formation of wire jumping prevention bar，Therefore wire head enamel-covered wire when bending back 90 ° will not enter other wire casings.
Last it is noted that above example is merely to illustrate technical scheme, it is not intended to limit；Although the present invention being described in detail with reference to previous embodiment, it will be understood by those within the art that: the technical scheme described in foregoing embodiments still can be modified by it, or wherein portion of techniques feature is carried out equivalent replacement；And these amendments or replacement, do not make the essence of appropriate technical solution depart from the spirit and scope of various embodiments of the present invention technical scheme.
Claims (10)
1. a multi cord is vertical interior around machine, it is characterized in that: mainly include frame and be arranged in frame for the tension control mechanism controlling enamel-covered wire tension force, for enamel-covered wire is embedded stator slot vertical coil winding machine structure, be used for fixed stator the product rotating mechanism driving stator to rotate, match with vertical coil winding machine structure in enamel-covered wire rule process introduces being directed into line mechanism, being used for limiting enamel-covered wire card line wire-arranging mechanism of position in stator slot of stator slot by enamel-covered wire, and in controlling on machine the control assembly of all power sources, wherein
Tension control mechanism includes tension force driving group and tension force draw groups, and wherein tension force drives assembly to provide corresponding power source for tension control mechanism, and the tension force in enamel-covered wire running is adjusted controlling by its tension force draw groups；
Vertical coil winding machine structure is arranged at tension control mechanism rear end, mainly includes rule shaft assemblies, rule shaft assemblies carries out the rule elevating control assembly of elevating control, rule shaft assemblies carries out the traversing control assembly of rule of traversing control；
Product rotating mechanism is correspondingly arranged in the lower end of vertical coil winding machine structure, product rotating mechanism includes stator holder, stator holder carries out axial-rotation by pulley assemblies, and the end of the rule shaft assemblies in described vertical coil winding machine structure may pass through front end or the rear end of stator holder by rule elevating control assembly；
It is directed into line mechanism and includes stem, stem is located in the central through hole of stator, and the height of stem is more than the height of stator, the diameter of section of stem is less than the diameter of section of stator center through hole, the rule track of stem correspondence vertical coil winding machine structure is provided with a wire lead slot, and the notch of this wire lead slot is smaller than the notch spacing of stator inlet wire groove；
Card line wire-arranging mechanism includes be symmetrically set upper wire-arranging component in the upper and lower two ends of stator and lower wire-arranging component, described upper wire-arranging component and lower wire-arranging component all include movable wire pressing block, and described movable wire pressing block is driven by one group of card line transmission mechanism and can carry out upper and lower, left and right sidesing shifting.
2. multi cord according to claim 1 is vertical interior around machine, it is characterised in that: the tension force in tension control mechanism drives assembly to include drive motor, is driven wire-crossing wheel by what drive motor drove and be located at by driving wire-crossing wheel for adjusting the pressure wheel of enamel-covered wire motion stress.
null3. multi cord according to claim 1 is vertical interior around machine，It is characterized in that: the tension force draw groups in tension control mechanism includes and is arranged at the commutation wheels that enamel-covered wire line inlet port guides enamel-covered wire to move towards，Described commutation wheels at least include a reverse wheel，Enamel-covered wire is guided to a lifting wheel assembly by commutation wheels，Described lifting wheel assembly includes a lifting platform，Lifting platform is provided with at least one lifting wire-crossing wheel，By lifting wheels are carried out elevating control，Controlled painting envelope curve is cross-line and tension recovery when changing product in winding process，Enamel-covered wire guides to tension buffer assembly through lifting wheels，Tension buffer assembly includes at least one buffering wire-crossing wheel，Buffering wire-crossing wheel is arranged on a portable plate，Portable plate is slided by guide rail，Guide rail is arranged with spring，Tension buffer assembly can be automatically adjusted enamel-covered wire buffer length in winding process，Enamel-covered wire guides to tension force driving control group through tension buffer assembly.
4. the multi cord according to Claims 2 or 3 is vertical interior around machine, it is characterized in that: described in overdrive wire-crossing wheel, pressure wheel, reverse wheel, lifting wire-crossing wheel, buffering wire-crossing wheel be single line groove or multiple trunking structure, be additionally provided with for removing spot on enamel-covered wire and playing the line ball felt mechanism of some tension effect in reverse wheel front end, corresponding drive wire-crossing wheel, pressure wheel, reverse wheel, lifting wire-crossing wheel, buffering wire-crossing wheel direction of routing be additionally provided with for preventing enamel-covered wire from jumping out the wire jumping prevention bar of race.
5. multi cord according to claim 1 is vertical interior around machine, it is characterized in that: the rule shaft assemblies of described vertical coil winding machine structure includes rule installing plate, rule installing plate is fixed with driving cylinder, drive cylinder that one movable axostylus axostyle is driven, the rearward end of movable axostylus axostyle is correspondingly arranged on wire-crossing wheel, a pushing ram is installed by bearing pin in the leading section of movable axostylus axostyle, the other end of pushing ram is provided with wire head by rotary pin shaft, inlet wire port at wire head is provided with another wire-crossing wheel, drive cylinder drive activity axostylus axostyle elastic thus the pushing ram that links drives wire head to carry out axial-rotation；Described rule elevating control assembly includes liftable mounting plate, rule installing plate and liftable mounting plate fix, rule installing plate and liftable mounting plate all have the line eye for enamel-covered wire traverse, liftable mounting plate is moved along a riser guide by motor, riser guide lower end is fixed on the traversing control assembly of rule, rule traversing control assembly includes traversing guide rail, and a traversing installing plate is driven by motor and moving along the track of traversing guide rail.
6. multi cord according to claim 1 is vertical interior around machine, it is characterized in that: the stem being directed into line mechanism is a kind of semi arch structure, the lower end of stem is fixed with lead-in wire sliding panel, and lead-in wire sliding panel drives assembly to drive by one and can shift at the central through hole of stator.
7. multi cord according to claim 6 is vertical interior around machine, it is characterized in that: described driving assembly includes guiding drive motor, with the main eccentric guiding drive motor to be connected, with the follower eccentric that main eccentric forms linkage, follower eccentric is fixed on an elastic force mounting blocks, described elastic force mounting blocks includes elastic force connecting plate, elastic force guide rod, the fixing plate of elastic force and return spring, described elastic force connecting plate is used for fixing follower eccentric, elastic force guide rod is fixed on the fixing plate of elastic force through elastic force connecting plate, return spring is arranged on elastic force guide rod, the upper end of elastic force connecting plate fixes with lead-in wire sliding panel.
8. multi cord according to claim 1 is vertical interior around machine, it is characterised in that: the wire lead slot offered on described stem is a kind of arc angling structure.
9. multi cord according to claim 1 is vertical interior around machine, it is characterized in that: the movable holddown in described card line wire-arranging mechanism includes card line bracket, the leading portion portion of described card line bracket is bifurcation structure, top set's end points at bifurcation structure is provided with a front fixture block group with Telescopic, inferior division end points at bifurcation structure is provided with a rear fixture block group with Telescopic, with to be processed, described front fixture block group treats that the leading groove gap of work article is corresponding with the spaced slot that rear fixture block group is formed, described card line transmission mechanism includes the card line riser guide assembly driving card line bracket to shift up and down and the traversing guide assembly of card line driving card line bracket left and right sidesing shifting.
10. multi cord according to claim 1 is vertical interior around machine, it is characterized in that: in multiply is vertical, also include cross-slot position-limit mechanism around machine, described cross-slot position-limit mechanism includes line pressing component and cross-slot transmission component, described line pressing component includes grade line apparatus and wire jumping prevention bar, described shelves line apparatus is made up of mounting seat and baffle plate, its mounting seat is fixed on product rotating mechanism, the inner circle of mounting seat is inconsistent with the cylindrical of stator end, the extension that described baffle plate is mounting seat inner edge is protruding, the quantity of baffle plate is corresponding with the quantity of sub-interval post, described wire jumping prevention bar is driven by cross-slot transmission component can prop up baffle plate upper end.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610302446.9A CN105743302B (en) | 2016-05-06 | 2016-05-06 | Around machine in multi cord is vertical |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610302446.9A CN105743302B (en) | 2016-05-06 | 2016-05-06 | Around machine in multi cord is vertical |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN105743302A true CN105743302A (en) | 2016-07-06 |
| CN105743302B CN105743302B (en) | 2018-02-16 |
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Cited By (11)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106094911A (en) * | 2016-08-24 | 2016-11-09 | 廖建航 | Closed loop control application process in vertical coil winding machine and system |
| CN106160373A (en) * | 2016-08-30 | 2016-11-23 | 广东顺德三合工业自动化设备股份有限公司 | Four station single needle servo coil winding machines |
| CN107070110A (en) * | 2017-04-19 | 2017-08-18 | 马斯利自动化技术（苏州）有限公司 | A kind of wire-management device of motor stator |
| CN107769493A (en) * | 2017-11-13 | 2018-03-06 | 哈尔滨理工大学 | A kind of multi-thread automatic winding device of stator coil |
| CN108039799A (en) * | 2017-12-29 | 2018-05-15 | 厦门匠欣自动化设备有限公司 | Single group electric machine winding insulating mechanism and its method for winding |
| CN108039800A (en) * | 2017-12-28 | 2018-05-15 | 南京磁谷科技有限公司 | A kind of novel magnetically levitated motor determines wire winding tool |
| CN108063531A (en) * | 2017-12-28 | 2018-05-22 | 南京磁谷科技有限公司 | A kind of magnetic suspension motor stator winding frock |
| CN109067118A (en) * | 2018-09-26 | 2018-12-21 | 江苏本格自动化科技有限公司 | A kind of winding and inserting all-in-one machine of Full-automatic uniform wiring |
| IT201800010099A1 (en) * | 2018-11-07 | 2020-05-07 | Marsilli S P A | Winding machine, in particular for winding turns on the magnetic poles of stators, with improved wire tension management. |
| CN113595343A (en) * | 2021-07-26 | 2021-11-02 | 苏州新棋周自动化科技有限公司 | Efficient material-saving stator winding workbench |
| CN116111797A (en) * | 2023-04-07 | 2023-05-12 | 广东凌霄泵业股份有限公司 | Water pump motor stator coil installation equipment |
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| CN204810080U (en) * | 2015-07-14 | 2015-11-25 | 东莞市奇为电机科技有限公司 | Around machine in multistation multiaxis is qualified for next round of competitions |
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| CN102497067A (en) * | 2011-11-28 | 2012-06-13 | 厦门义胜自动化设备有限公司 | Coil winding machine with parallel winding of multiple coils |
| CN103066775A (en) * | 2012-12-28 | 2013-04-24 | 深圳市方能达科技有限公司 | Electric vehicle stator winding machine |
| CN103312097A (en) * | 2013-06-03 | 2013-09-18 | 台州博亚自动化设备科技有限公司 | Automatic wire winding machine of motor stator of electric car |
| CN204810080U (en) * | 2015-07-14 | 2015-11-25 | 东莞市奇为电机科技有限公司 | Around machine in multistation multiaxis is qualified for next round of competitions |
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Cited By (18)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106094911A (en) * | 2016-08-24 | 2016-11-09 | 廖建航 | Closed loop control application process in vertical coil winding machine and system |
| CN106160373A (en) * | 2016-08-30 | 2016-11-23 | 广东顺德三合工业自动化设备股份有限公司 | Four station single needle servo coil winding machines |
| CN106160373B (en) * | 2016-08-30 | 2018-11-23 | 广东顺德三合工业自动化设备股份有限公司 | Four station single needle servo coil winding machines |
| CN107070110B (en) * | 2017-04-19 | 2023-06-06 | 马斯利自动化技术（苏州）有限公司 | Wire arranging device of motor stator |
| CN107070110A (en) * | 2017-04-19 | 2017-08-18 | 马斯利自动化技术（苏州）有限公司 | A kind of wire-management device of motor stator |
| CN107769493A (en) * | 2017-11-13 | 2018-03-06 | 哈尔滨理工大学 | A kind of multi-thread automatic winding device of stator coil |
| CN108039800A (en) * | 2017-12-28 | 2018-05-15 | 南京磁谷科技有限公司 | A kind of novel magnetically levitated motor determines wire winding tool |
| CN108063531A (en) * | 2017-12-28 | 2018-05-22 | 南京磁谷科技有限公司 | A kind of magnetic suspension motor stator winding frock |
| CN108039800B (en) * | 2017-12-28 | 2024-03-19 | 南京磁谷科技有限公司 | Novel magnetic suspension motor stator winding frock |
| CN108063531B (en) * | 2017-12-28 | 2024-03-19 | 南京磁谷科技有限公司 | Stator winding tool of magnetic suspension motor |
| CN108039799A (en) * | 2017-12-29 | 2018-05-15 | 厦门匠欣自动化设备有限公司 | Single group electric machine winding insulating mechanism and its method for winding |
| CN108039799B (en) * | 2017-12-29 | 2020-09-04 | 厦门匠欣自动化设备有限公司 | Single-group motor winding mechanism and winding method thereof |
| CN109067118A (en) * | 2018-09-26 | 2018-12-21 | 江苏本格自动化科技有限公司 | A kind of winding and inserting all-in-one machine of Full-automatic uniform wiring |
| EP3651324A1 (en) * | 2018-11-07 | 2020-05-13 | Marsilli S.p.A. | Winding machine, in particular for winding turns on magnetic poles of stators, with management of the tension of the wire |
| IT201800010099A1 (en) * | 2018-11-07 | 2020-05-07 | Marsilli S P A | Winding machine, in particular for winding turns on the magnetic poles of stators, with improved wire tension management. |
| CN113595343B (en) * | 2021-07-26 | 2023-03-07 | 苏州新棋周自动化科技有限公司 | Economize material stator wire winding workstation |
| CN113595343A (en) * | 2021-07-26 | 2021-11-02 | 苏州新棋周自动化科技有限公司 | Efficient material-saving stator winding workbench |
| CN116111797A (en) * | 2023-04-07 | 2023-05-12 | 广东凌霄泵业股份有限公司 | Water pump motor stator coil installation equipment |
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