CN107866398B - Efficient intelligent high-pressure water cleaning equipment and working method thereof - Google Patents
Efficient intelligent high-pressure water cleaning equipment and working method thereof Download PDFInfo
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- CN107866398B CN107866398B CN201710945193.1A CN201710945193A CN107866398B CN 107866398 B CN107866398 B CN 107866398B CN 201710945193 A CN201710945193 A CN 201710945193A CN 107866398 B CN107866398 B CN 107866398B
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B3/00—Cleaning by methods involving the use or presence of liquid or steam
- B08B3/02—Cleaning by the force of jets or sprays
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B13/00—Accessories or details of general applicability for machines or apparatus for cleaning
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B3/00—Cleaning by methods involving the use or presence of liquid or steam
- B08B3/04—Cleaning involving contact with liquid
- B08B3/10—Cleaning involving contact with liquid with additional treatment of the liquid or of the object being cleaned, e.g. by heat, by electricity or by vibration
- B08B3/14—Removing waste, e.g. labels, from cleaning liquid; Regenerating cleaning liquids
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F26—DRYING
- F26B—DRYING SOLID MATERIALS OR OBJECTS BY REMOVING LIQUID THEREFROM
- F26B21/00—Arrangements or duct systems, e.g. in combination with pallet boxes, for supplying and controlling air or gases for drying solid materials or objects
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Abstract
The invention discloses high-efficiency intelligent high-pressure water cleaning equipment and a working method, wherein the high-efficiency intelligent high-pressure water cleaning equipment comprises a high-pressure water unit, a high-pressure cleaning unit, a soaking and drying unit and a robot working unit, the high-pressure water unit is connected with the high-pressure cleaning unit, and the robot working unit transfers a workpiece from the high-pressure cleaning unit to the soaking and drying unit and carries the workpiece. The automatic cleaning machine has the advantages of simple and reasonable structure, high automation degree, reduced manual labor, improved working efficiency, excellent environmental protection performance, convenient operation, stronger practicability, and especially high environmental protection requirement and more applicability to cleaning of complex surfaces. The working method is simple and feasible, the automation degree of the working process is high, the required manpower is less, and the production efficiency is improved.
Description
Technical Field
The invention belongs to the field of surface treatment, and particularly relates to efficient intelligent high-pressure water cleaning equipment. The invention also relates to a working method of the high-efficiency intelligent high-pressure water cleaning equipment.
Background
There are two general explanations of the surface treatment, one is a broad surface treatment, namely, a process method including a plurality of physicochemical methods such as pretreatment, electroplating, coating, chemical oxidation, thermal spraying, etc.; the other is a narrow surface treatment, i.e. comprising only sandblasting, polishing, etc. During processing, transportation, storage and the like, the surface of the workpiece often has oxide skin, rust, welding slag, dust, oil and other dirt. The coating is required to be firmly attached to the surface of the workpiece, and the surface of the workpiece must be cleaned before coating, otherwise, the binding force and corrosion resistance between the coating and metal are affected, and the base metal can be continuously corroded even if the coating is protected, so that the coating is peeled off, and the mechanical property and the service life of the workpiece are affected. At present, the surface treatment industry has a lot of technical blank points and related data are deficient, which results in low technical level and slow development of the surface treatment technology.
After the structural part is welded, the welding seam is processed in a manual polishing mode, so that the efficiency is low, the health of operators is affected, and a set of cleaning equipment with high automation degree, high cleaning efficiency, environmental protection and no pollution is needed.
Disclosure of Invention
The invention aims to: in order to overcome the defects, the invention aims to provide the high-efficiency intelligent high-pressure water cleaning equipment and the working method thereof, which not only fully consider functions and efficiency, but also consider safety, reliability and the like, and the whole system detects states of all positions in real time through closed loop control, optimizes actions, safety interlocking and the like, so that the surface cleaning equipment with high intelligent degree, high cleaning efficiency, high track repeatability, high surface quality, environmental protection and no pollution is finally manufactured.
The technical scheme is as follows: the utility model provides a high-efficient intelligent high-pressure water cleaning equipment, includes high-pressure water unit, high-pressure cleaning unit, soaks and weathers unit and robot work unit, high-pressure water unit is connected with high-pressure cleaning unit, the robot work unit is transported the work piece from high-pressure cleaning unit to soaks and weathers the unit to carry the work piece. The high-pressure water cleaning unit has the advantages of high production efficiency, higher automation degree, excellent environmental protection performance, convenient operation, stronger practicability, and more applicability when particularly cleaning complex surfaces, and has high environmental protection requirement.
Further, the high-efficiency intelligent high-pressure water cleaning device comprises the high-pressure cleaning chamber box body and the workpiece moving robot, wherein the workpiece moving robot is arranged inside the high-pressure cleaning chamber box body, and a group of high-pressure spray heads are arranged in the high-pressure cleaning chamber box body. The high-pressure spray head is fixed on the high-pressure cleaning chamber box body, the high-pressure spray head is used for directly spraying impurities which need to be removed on the surface of a workpiece to clean the surface of the workpiece, the workpiece is clamped on the clamp of the workpiece moving robot, after the clamping cylinder is pressed, the workpiece is finally cleaned through the movement of the workpiece moving robot, and the repeated precision of the whole workpiece cleaning track is guaranteed due to the high repeated precision of the robot. The whole cleaning process is carried out in the cleaning room body, so that the noise generated during cleaning is effectively isolated. The water mist generated during cleaning is discharged into a chimney of a factory building through a fan after passing through the water mist separator, so that noise and pollutants are not generated.
Further, the efficient intelligent high-pressure water cleaning equipment comprises a soaking and drying chamber box body, a workpiece moving device, a drying device and a soaking solution, wherein the soaking solution is arranged at the lower part of the soaking and drying chamber box body, the workpiece moving device is arranged in the soaking and drying chamber box body, and the drying device is arranged on the workpiece moving device. The workpiece cleaned by high-pressure water is soaked in an antirust soaking solution, and finally the workpiece is dried by compressed air; the workpiece can be grabbed by the grabbing hand of the robot working unit, the workpiece cleaned by the transfer table is grabbed firstly, then the workpiece which is dried by taking the workpiece out of the drying chamber is hung on the workpiece moving device of the soaking drying chamber after cleaning, and the workpiece is clamped by the clamp of the soaking drying chamber.
Further, the high-efficiency intelligent high-pressure water cleaning equipment comprises the high-pressure pump, the power motor and the control cabinet, wherein the high-pressure pump is connected with the power motor, and the control cabinet is electrically connected with the high-pressure pump and the power motor. The high-pressure water is generated by the high-pressure pump through the high-pressure water working unit by utilizing the filtered tap water, and the high-pressure water is supplied to the high-pressure spray head of the high-pressure cleaning chamber, so that impurities on the surface of a workpiece can be removed.
Further, the high-efficient intelligent high-pressure water cleaning equipment comprises a robot working unit, wherein the robot working unit comprises a feeding table, a transfer table, a discharging table and a transfer robot, the transfer table is arranged at a door opening of the high-pressure cleaning unit, and the transfer robot is used for completing the transfer of workpieces among the feeding table, the transfer table, the high-pressure cleaning unit, the soaking and drying unit and the discharging table. All carrying actions of the workpiece are completed through the robot work unit, the waiting time and useless actions are reduced to the greatest extent through program optimization, action priority sequence, safety interlocking and other control, the working efficiency is improved, only the operator is required to place the workpiece on the feeding table, the button is started, the equipment automatically operates, then the workpiece is taken down from the discharging table, and the middle process is automatically completed without operation.
Further, the high-efficient intelligent high-pressure water cleaning equipment comprises a high-pressure water unit and a second high-pressure water unit, the high-pressure water unit comprises a first high-pressure cleaning chamber and a second high-pressure cleaning chamber, the soaking and drying unit comprises a first soaking and drying chamber and a second soaking and drying chamber, the first high-pressure water unit, the first high-pressure cleaning chamber and the first soaking and drying chamber form a first working unit, and the second high-pressure water unit, the second high-pressure cleaning chamber and the second soaking and drying chamber form a second working unit. In order to meet the production efficiency of factories, the workpieces need to be cleaned, soaked and dried at different positions, two sets of high-pressure water units, a high-pressure cleaning chamber and a soaking drying chamber are formed, the workpieces are conveyed between the two sets of independent working units through the robot working unit, and the working efficiency is improved.
Further, the high-efficient intelligent high-pressure water cleaning equipment comprises a feeding table, a first high-pressure cleaning chamber, a first soaking and drying chamber, a second high-pressure cleaning chamber, a second soaking and drying chamber and a discharging table, wherein the feeding table, the first high-pressure cleaning chamber, the first soaking and drying chamber, the second soaking and drying chamber and the discharging table are arranged on the circumference taking the transfer robot as the circle center and the length of a mechanical arm of the transfer robot as the radius. The transfer robot is arranged at the circle center, other working units are arranged on the circumference of the radius of the length of the robot arm, a working structure centering on the transfer robot is formed, the transfer robot is convenient to transfer at each station, and the working efficiency is improved.
Furthermore, the high-efficiency intelligent high-pressure water cleaning equipment is characterized in that the high-pressure pump generates water pressure of 2000-3000 bar. The power motor and the high-pressure pump generate water pressure of 2000-3000bar, and the water pressure is sprayed on the surface of the workpiece through the high-pressure spray head.
The invention also provides a working method of the high-efficiency intelligent high-pressure water cleaning equipment, which comprises the following steps:
1) Starting the high-efficiency intelligent high-pressure water cleaning equipment, and placing a workpiece on a feeding table of a robot working unit by an operator;
2) Two robot grippers of a transfer robot of a robot working unit clamp two workpieces on a feeding table and convey the two workpieces to a transfer table at the front part of a high-pressure cleaning unit;
3) The workpiece is clamped and conveyed to the inside of the high-pressure cleaning chamber box body by the workpiece moving robot, and the surface of the workpiece is cleaned by a high-pressure nozzle in the high-pressure cleaning unit;
4) The workpiece moving robot places the cleaned workpiece on a transfer table;
5) A robot gripper of the carrying robot clamps a workpiece and conveys the workpiece to the soaking and drying unit;
6) The other robot gripper of the carrying robot clamps the soaked and dried workpiece, and simultaneously places the workpiece needing soaking and drying on the workpiece movement device;
7) The workpiece moving device clamps the workpiece and moves to the box body of the soaking blow-drying chamber, the workpiece is soaked in the soaking solution, and the workpiece is blow-dried through the blow-drying device after soaking;
8) The transfer robot transfers the soaked and blow-dried workpiece to a blanking table;
9) The operator removes the workpiece from the blanking table;
10 Repeating the steps 1) -9), and continuously repeating the processes of carrying, cleaning, soaking and drying the workpiece.
The high-efficiency intelligent high-pressure water cleaning equipment disclosed by the invention has the advantages that when the high-efficiency intelligent high-pressure water cleaning equipment works, an operator is only required to place a workpiece on the feeding unit, press the starting button, the equipment automatically operates, then the operator is required to take down the workpiece from the discharging unit, and the middle process is automatically completed without operation; the high-pressure water cleaning of the cleaning chamber is to utilize filtered tap water, generate high-pressure water through a high-pressure pump, clean the surface of a workpiece in the cleaning chamber, soak the workpiece in a soaking and blow-drying chamber, and blow the workpiece to be dried after solution soaking, so that the production efficiency of a factory is met, and the workpiece is required to be carried at different positions, so that not only two sets of high-pressure water systems, a cleaning system and a soaking system are led, but also all carrying actions of the workpiece are taken charge of through a robot working unit; the first cleaning working unit and the second cleaning working unit are arranged according to the working setting, and are used for cleaning, soaking and drying the workpiece respectively, so that the working efficiency is improved.
The technical scheme can be seen that the invention has the following beneficial effects:
1. this high-efficient intelligent high-pressure water cleaning equipment, the intelligent degree of during operation is higher, only needs the operation workman to place the work piece on the material loading platform, start button, equipment automatic operation, then take off the work piece from the unloading bench can, the intermediate course need not the operation, automatic completion, if there is the trouble, automatic alarm and display fault information.
2. The high-efficiency intelligent high-pressure water cleaning equipment has higher efficiency in working, adopts two sets of high-pressure water units, a cleaning unit and a soaking unit through action analysis and time sequence calculation, and completes all conveying actions of workpieces through a robot unit; the waiting time and useless actions are reduced to the greatest extent through control of program optimization, action priority sequence, safety interlocking and the like.
3. The high-efficiency intelligent high-pressure water cleaning equipment has the advantages that the track repeatability is more stable during working, the high-pressure spray head is fixed on the cleaning room body, and after a workpiece is pressed by the robot and the clamping cylinder of the workpiece moving clamp, the workpiece is finally cleaned through the movement of the robot; and as the repetition precision of the robot is high, the repetition precision of the whole workpiece cleaning track is ensured.
4. This high-efficient intelligent high-pressure water cleaning equipment, surface quality is higher during operation, and the high-pressure water unit carries out closed-loop control to pressure to the cleaning track of work piece passes through robot control, and repetition accuracy is high and movement speed is stable, can guarantee surface cleaning's quality.
5. The high-efficiency intelligent high-pressure water cleaning equipment is environment-friendly and pollution-free in working, utilizes filtered tap water to generate high-pressure water through a high-pressure pump, and cleans the surface of a workpiece through a high-pressure spray head; the whole cleaning process is carried out in a cleaning room body, so that noise generated during cleaning is effectively isolated; the water mist generated during cleaning is discharged into a chimney of a factory building through a fan after passing through the water mist separator, so that noise and pollutants are not generated.
This high-efficient intelligent high-pressure water cleaning equipment, production efficiency is high, has higher intelligent degree to and good environmental protection performance, convenient operation has stronger practicality, and especially environmental protection requires highly and is more suitable when wasing complicated surface, and the clearance of welding seam before this equipment design uses all is artifical polishing, adopts this technique welding seam to clear up with high-pressure water, can reduce people's working strength, has improved surface treatment quality simultaneously, has high use value.
Drawings
FIG. 1 is a schematic diagram of a high-efficiency intelligent high-pressure water cleaning device;
FIG. 2 is a schematic diagram of the high-pressure water unit structure of the high-efficiency intelligent high-pressure water cleaning device of the invention;
FIG. 3 is a schematic view of the high-pressure cleaning unit of the high-efficiency intelligent high-pressure water cleaning device;
FIG. 4 is a schematic view of a soaking and blow-drying unit of the high-efficiency intelligent high-pressure water cleaning device;
fig. 5 is a schematic diagram of a robot working unit structure of the high-efficiency intelligent high-pressure water cleaning device of the present invention.
In the figure: the device comprises a 1-high-pressure water unit, a 11-high-pressure pump, a 12-power motor, a 13-control cabinet, a 2-high-pressure cleaning unit, a 21-high-pressure cleaning chamber box body, a 22-workpiece moving robot, a 3-soaking blow-drying unit, a 31-soaking blow-drying chamber box body, a 32-workpiece moving device, a 33-soaking solution, a 4-robot working unit, a 41-feeding table, a 42-middle rotary table, a 43-discharging table, a 44-carrying robot, a 10-first working unit and a 20-second working unit.
Detailed Description
Embodiments of the present invention are described in detail below, examples of which are illustrated in the accompanying drawings, wherein like or similar reference numerals refer to like or similar elements or elements having like or similar functions throughout. The embodiments described below by referring to the drawings are illustrative and intended to explain the present invention and should not be construed as limiting the invention.
In the description of the present invention, it should be understood that the terms "center", "longitudinal", "lateral", "length", "width", "thickness", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "clockwise", "counterclockwise", etc. indicate orientations or positional relationships based on the orientations or positional relationships shown in the drawings are merely for convenience in describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be configured and operated in a specific orientation, and thus should not be construed as limiting the present invention.
Furthermore, the terms "first," "second," and the like, are used for descriptive purposes only and are not to be construed as indicating or implying a relative importance or implicitly indicating the number of technical features indicated. Thus, a feature defining "a first" or "a second" may explicitly or implicitly include one or more such feature. In the description of the present invention, unless otherwise specified, the meaning of "a plurality" is two or more, unless otherwise clearly defined.
In the present invention, unless explicitly specified and limited otherwise, the terms "mounted," "connected," "secured," and the like are to be construed broadly and may be, for example, fixedly connected, detachably connected, or integrally connected; can be mechanically or electrically connected; can be directly connected or indirectly connected through an intermediate medium, and can be communication between two elements. The specific meaning of the above terms in the present invention can be understood by those of ordinary skill in the art according to the specific circumstances.
In the present invention, unless expressly stated or limited otherwise, a first feature "above" or "below" a second feature may include both the first and second features being in direct contact, as well as the first and second features not being in direct contact but being in contact with each other through additional features therebetween. Moreover, a first feature being "above," "over" and "on" a second feature includes the first feature being directly above and obliquely above the second feature, or simply indicating that the first feature is higher in level than the second feature. The first feature being "under", "below" and "beneath" the second feature includes the first feature being directly under and obliquely below the second feature, or simply means that the first feature is less level than the second feature.
Examples
The high-efficiency intelligent high-pressure water cleaning equipment shown in fig. 1 comprises a high-pressure water unit 1, a high-pressure cleaning unit 2, a soaking and drying unit 3 and a robot working unit 4, wherein the high-pressure water unit 1 is connected with the high-pressure cleaning unit 2, the robot working unit 4 transfers a workpiece from the high-pressure cleaning unit 2 to the soaking and drying unit 3 and carries out workpiece carrying, the workpiece is subjected to surface cleaning through the high-pressure cleaning unit 1 and then is soaked and dried by the soaking and drying unit 3, and the robot working unit 4 is responsible for all carrying work of the workpiece. Further, as shown in fig. 2, the high-pressure water unit 1 includes a high-pressure pump 11, a power motor 12 and a control cabinet 13, the high-pressure pump 11 is connected with the power motor 12, the control cabinet 13 is electrically connected with the high-pressure pump 11 and the power motor 12, and high-pressure water generated by the high-pressure pump 11 is sprayed on the surface of a workpiece through a rotary spray head. Further, as shown in fig. 3, the high-pressure cleaning unit 2 includes a high-pressure cleaning chamber box 21 and a workpiece motion robot 22, the workpiece motion robot 22 is disposed inside the high-pressure cleaning chamber box 21, a set of high-pressure spray nozzles are disposed in the high-pressure cleaning chamber box 21, and workpiece clamps on the workpiece motion robot 22 clamp the workpiece in the high-pressure cleaning chamber box 21 and the high-pressure spray nozzles disposed on the high-pressure cleaning chamber box 21 to clean the surface of the workpiece. Further, as shown in fig. 4, the soaking and drying unit 3 includes a soaking and drying chamber box 31, a workpiece moving device 32, a drying device and a soaking solution 33, the soaking solution 33 is disposed at the lower part of the soaking and drying chamber box 31, the workpiece moving device 32 is disposed inside the soaking and drying chamber box 31, the drying device is disposed on the workpiece moving device 32, the workpiece is clamped by the workpiece moving device 32 to be soaked in the soaking solution 33, and the surface of the workpiece is dried by the drying device. Further, as shown in fig. 5, the robot working unit 4 includes a loading table 41, a transfer table 42, a discharging table 43 and a transfer robot 44, wherein the transfer table 42 is disposed at a door opening of the high-pressure cleaning unit 2, and the transfer robot 44 completes the transfer of the workpiece among the loading table 41, the transfer table 42, the high-pressure cleaning unit 2, the soaking and drying unit 3 and the discharging table 43. Further, the loading table 41, the first high-pressure cleaning chamber, the first soaking and drying chamber, the second high-pressure cleaning chamber, the second soaking and drying chamber and the unloading table 43 are arranged on a circumference taking the transfer robot 44 as a circle center and the length of a mechanical arm of the transfer robot 44 as a radius, so that the movement of the robot is reduced, and the robot working unit 4 only needs to rotate within a range of 360 degrees, so that the transfer work of the workpiece can be completed. Further, the high-pressure water unit 1 comprises a first high-pressure water unit and a second high-pressure water unit, the high-pressure cleaning unit 2 comprises a first high-pressure cleaning chamber and a second high-pressure cleaning chamber, the soaking blow-drying unit 3 comprises a first soaking blow-drying chamber and a second soaking blow-drying chamber, the first high-pressure water unit, the first high-pressure cleaning chamber and the first soaking blow-drying chamber form a first working unit 10, the second high-pressure water unit, the second high-pressure cleaning chamber and the second soaking blow-drying chamber form a second working unit 20, the first working unit 10 and the second working unit 20 work independently, and according to working section, the robot working unit 4 distributes workpieces to the first working unit 10 or the second working unit 20, and the two working units work independently, so that the working efficiency is improved.
Based on the structure, the working method of the high-efficiency intelligent high-pressure water cleaning equipment comprises the following steps of:
1) Starting the high-efficiency intelligent high-pressure water cleaning equipment, and placing a workpiece on a feeding table 41 of a robot working unit 4 by an operator;
2) Two robot grippers of a transfer robot 44 of the robot work unit 4 grip two workpieces on the loading table 41 and transfer them to a transfer table 42 in front of the high-pressure cleaning unit 2;
3) The workpiece moving robot 22 clamps and conveys the workpiece to the inside of the high-pressure cleaning chamber box 21, and cleans the surface of the workpiece through a high-pressure nozzle in the high-pressure cleaning unit 2;
4) The workpiece motion robot 22 places the cleaned workpiece on the transfer table 42;
5) A robot hand of the transfer robot 44 holds a workpiece and conveys it to the soak-blow-drying unit 3;
6) The other robot gripper of the carrying robot 44 holds the soaked and dried workpiece, and simultaneously places the workpiece to be soaked and dried on the workpiece moving device 32;
7) The workpiece moving device 32 clamps the workpiece and moves to the soaking and drying chamber box 31, the workpiece is soaked in the soaking solution 33, and the workpiece is dried by the drying device after soaking;
8) The transfer robot 44 transfers the soaked and blow-dried workpiece to the blanking table 43;
9) The operator removes the workpiece from the blanking table 43;
10 Repeating the steps 1-9, and continuously repeating the processes of carrying, cleaning, soaking and drying the workpiece.
In the above work, the high pressure pump 11 generates a water pressure of 2000-3000bar, and sprays the surface of the work through the high pressure spray head.
The foregoing is merely a preferred embodiment of the invention, and it should be noted that modifications could be made by those skilled in the art without departing from the principles of the invention, which modifications would also be considered to be within the scope of the invention.
Claims (4)
1. High-efficient intelligent high-pressure water cleaning equipment, its characterized in that: the device comprises a high-pressure water unit (1), a high-pressure cleaning unit (2), a soaking and drying unit (3) and a robot working unit (4), wherein the high-pressure water unit (1) is connected with the high-pressure cleaning unit (2), and the robot working unit (4) transfers a workpiece from the high-pressure cleaning unit (2) to the soaking and drying unit (3) and carries the workpiece;
the high-pressure cleaning unit (2) comprises a high-pressure cleaning chamber box body (21) and a workpiece moving robot (22), wherein the workpiece moving robot (22) is arranged inside the high-pressure cleaning chamber box body (21), and a group of high-pressure spray heads are arranged in the high-pressure cleaning chamber box body (21);
the soaking and drying unit (3) comprises a soaking and drying chamber box body (31), a workpiece moving device (32), a drying device and a soaking solution (33), wherein the soaking solution (33) is arranged at the lower part of the soaking and drying chamber box body (31), the workpiece moving device (32) is arranged in the soaking and drying chamber box body (31), and the drying device is arranged on the workpiece moving device (32);
the high-pressure water unit (1) comprises a high-pressure pump (11), a power motor (12) and a control cabinet (13), wherein the high-pressure pump (11) is connected with the power motor (12), and the control cabinet (13) is electrically connected with the high-pressure pump (11) and the power motor (12);
the robot working unit (4) comprises a feeding table (41), a transfer table (42), a discharging table (43) and a carrying robot (44), wherein the transfer table (42) is arranged at the door opening of the high-pressure cleaning unit (2), and the carrying robot (44) is used for completing the transfer of workpieces among the feeding table (41), the transfer table (42), the high-pressure cleaning unit (2), the soaking and drying unit (3) and the discharging table (43);
the high-pressure water unit (1) comprises a first high-pressure water unit and a second high-pressure water unit, the high-pressure cleaning unit (2) comprises a first high-pressure cleaning chamber and a second high-pressure cleaning chamber, the soaking and drying unit (3) comprises a first soaking and drying chamber and a second soaking and drying chamber, the first high-pressure water unit, the first high-pressure cleaning chamber and the first soaking and drying chamber form a first working unit (10), the second high-pressure water unit, the second high-pressure cleaning chamber and the second soaking and drying chamber form a second working unit (20), and the first working unit (10) and the second working unit (20) work independently.
2. The high-efficiency intelligent high-pressure water cleaning device according to claim 1, wherein: the feeding table (41), the first high-pressure cleaning chamber, the first soaking and drying chamber, the second high-pressure cleaning chamber, the second soaking and drying chamber and the blanking table (43) are arranged on the circumference taking the transfer robot (44) as the center of a circle and the length of a mechanical arm of the transfer robot (44) as the radius.
3. The high-efficiency intelligent high-pressure water cleaning device according to claim 1, wherein: the high-pressure pump (11) generates a water pressure of 2000-3000 bar.
4. A method of operating a high-efficiency intelligent high-pressure water cleaning apparatus as claimed in any one of claims 1 to 3, wherein: the method comprises the following steps:
1) Starting the high-efficiency intelligent high-pressure water cleaning equipment, and placing a workpiece on a feeding table (41) of a robot working unit (4) by an operator;
2) Two robot grippers of a transfer robot (44) of the robot working unit (4) clamp two workpieces on a feeding table (41) and convey the workpieces to a transfer table (42) at the front part of the high-pressure cleaning unit (2);
3) The workpiece is clamped and conveyed to the inside of a high-pressure cleaning chamber box body (21) by a workpiece moving robot (22), and the surface of the workpiece is cleaned by a high-pressure nozzle in a high-pressure cleaning unit (2);
4) The workpiece moving robot (22) places the cleaned workpiece on a turntable (42);
5) A robot gripper of the carrying robot (44) clamps a workpiece and conveys the workpiece to the soaking and drying unit (3);
6) The other robot gripper of the carrying robot (44) clamps the soaked and dried workpiece, and simultaneously places the workpiece needing soaking and drying on the workpiece moving device (32);
7) The workpiece moving device (32) clamps the workpiece and moves to the soaking and drying chamber box body (31), the workpiece is soaked in the soaking solution (33), and the workpiece is dried by the drying device after being soaked;
8) The carrying robot (44) carries the soaked and blow-dried workpiece to the blanking table (43);
9) The operator removes the workpiece from the blanking table (43);
10 Repeating the steps 1) -9), and continuously repeating the processes of carrying, cleaning, soaking and drying the workpiece.
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| CN201710945193.1A CN107866398B (en) | 2017-10-12 | 2017-10-12 | Efficient intelligent high-pressure water cleaning equipment and working method thereof |
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| CN110976380A (en) * | 2019-12-17 | 2020-04-10 | 天津工程机械研究院有限公司 | Conveying line device, automatic production line and method for removing welding scale by high-pressure water |
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| CN106733846A (en) * | 2016-12-27 | 2017-05-31 | 东风本田发动机有限公司 | Engine cylinder cover cleaning device |
| CN107150042A (en) * | 2017-07-17 | 2017-09-12 | 无锡市白马机械设备有限公司 | The cleaning case of the stable cleaning of advancing of the mechanical tong device of tripod is installed |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN207494104U (en) * | 2017-10-12 | 2018-06-15 | 昆山开信精工机械股份有限公司 | A kind of intelligent high-pressure water cleaning equipment |
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| CN107150042A (en) * | 2017-07-17 | 2017-09-12 | 无锡市白马机械设备有限公司 | The cleaning case of the stable cleaning of advancing of the mechanical tong device of tripod is installed |
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| CN107866398A (en) | 2018-04-03 |
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