CN210497382U - Ultrasonic cleaning machine for cleaning finished tapered roller bearing - Google Patents
Ultrasonic cleaning machine for cleaning finished tapered roller bearing Download PDFInfo
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- CN210497382U CN210497382U CN201921037709.3U CN201921037709U CN210497382U CN 210497382 U CN210497382 U CN 210497382U CN 201921037709 U CN201921037709 U CN 201921037709U CN 210497382 U CN210497382 U CN 210497382U
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Abstract
The utility model belongs to the technical field of cleaning machine, a ultrasonic cleaning machine for cleaning tapered roller bearing finished products is disclosed, which comprises a demagnetization module (1), a spraying module (2), an ultrasonic cleaning module (3), a drying and blowing module (4), a transmission module (5), a plurality of demagnetization machines (11), a plurality of spraying machines (21) and a plurality of air knives (41); the transmission module (5) sequentially passes through the demagnetization module (1), the spraying module (2), the ultrasonic cleaning module (3) and the drying and blowing-out module (4); the demagnetizers are arranged on two sides of the transmission module (5) in the demagnetization module (1); the spraying machine (21) is positioned in the spraying module (2) and is positioned at the upper part of the transmission module (5); the air knives are arranged on two sides of the transmission module (5) in the drying and blowing-out module (4) and are symmetrically distributed. The utility model discloses a cleaning machine integrated level is high, has promoted efficiency, has saved the manpower.
Description
Technical Field
The utility model belongs to the technical field of the cleaning machine, more specifically say, relate to a be used for abluent ultrasonic cleaner of metal part.
Background
The cleanliness of the bearing is an assessment index of the quality of the bearing and must be ensured by the cleaning quality in the production process. The bearing cleaning is generally divided into two steps in the production process, namely cleaning of parts (a ferrule, a steel ball, a retainer and the like) before assembly and cleaning of finished products after assembly and riveting. The improvement of the cleaning quality requires both strict production management and the application of advanced cleaning techniques to meet the cleaning requirements of the product. The cleanliness of the tapered roller bearing has a great influence on its vibration, noise and service life. The improvement of the cleanliness is one of the keys for solving the noise and abnormal sound of the bearing.
The conventional cleaning method of the bearing comprises brushing, dipping, spraying cleaning or high-pressure spraying cleaning and the like, and related factors mainly comprise cleaning tools, performance and use requirements of cleaning liquid (trichloro-ethylene, volatile hydrocarbon cleaning agent and non-volatile rust-proof cleaning agent can be used), structure, size, weight and material and batch size of workpieces, labor safety of cleaning operation places, environmental protection requirements and the like. However, these cleaning methods are not satisfactory for tapered roller bearings requiring high cleanliness.
SUMMERY OF THE UTILITY MODEL
To above not enough, the utility model provides a be used for off-the-shelf ultrasonic cleaner of tapered roller bearing.
The technical scheme of the utility model as follows:
an ultrasonic cleaning machine for cleaning a tapered roller bearing finished product comprises a demagnetization module, a spraying module, an ultrasonic cleaning module, a drying and blowing module, a transmission module, a plurality of demagnetization machines, a plurality of spraying machines and a plurality of air knives; the transmission module sequentially passes through the demagnetization module, the spraying module, the ultrasonic cleaning module and the drying module; the demagnetizer is arranged at two sides of the transmission module in the demagnetizing module; the spraying machine is positioned in the spraying module and is positioned at the upper part of the transmission module; the air knives are arranged on two sides of the transmission module in the drying and blowing module and are symmetrically distributed. Through the demagnetization, spray, ultrasonic cleaning, dry work flow such as blow-off, carry out the demagnetization earlier to tapered roller bearing, get rid of its adsorbed metal piece, then through spraying the washing liquid, preliminary wasing, then go into the ultrasonic module, use the further washing of ultrasonic wave cooperation, dry at last and blow-off. The traditional distributed cleaning process is centralized and is sequentially carried out through the transmission modules, so that the labor consumption is greatly reduced, and the time and the space are also saved.
Further, according to the ultrasonic cleaning machine for cleaning the finished tapered roller bearing, the transmission module is a conveyor belt. The conveying belt is used for conveying, the equipment is simple and reliable, the cost is saved, and the belt is waterproof and not easy to damage.
Further, the conveyor belt is provided with protrusions at intervals on the cross section of the conveyor belt. The cross section of the conveyor belt is provided with the protrusions, so that the finished tapered roller bearing placed on the conveyor belt can freely roll back and forth, and particularly in an ultrasonic cleaning module, the position of the finished tapered roller bearing is kept stable.
Furthermore, the ultrasonic cleaning machine for cleaning the finished product of the tapered roller bearing,
the distance between the two bulges on the conveyor belt is larger than the width of a finished product of the tapered roller bearing. The finished tapered roller bearing is placed between the two bulges to prevent the front and the back rolling.
Furthermore, the ultrasonic cleaning machine for cleaning the finished product of the tapered roller bearing,
and the distance between the edges of the two sides of the conveyor belt and the inner walls of the two sides of the ultrasonic cleaning module is less than the length of a finished tapered roller bearing. The two sides of the conveyor belt are close to the inside of the ultrasonic cleaning module as much as possible, so that the conveyor belt is prevented from falling off when the finished product of the tapered roller bearing is conveyed in the ultrasonic cleaning liquid.
Furthermore, the ultrasonic cleaning machine for cleaning the finished product of the tapered roller bearing,
the sprayer is provided with an electric steering mechanism. An electric steering mechanism is arranged for the spraying machine, so that the angle can be changed in the spraying process, and the spraying effect is better.
Furthermore, the ultrasonic cleaning machine for cleaning the finished product of the tapered roller bearing,
the spraying machine is provided with an electric heating mechanism. An electric heating mechanism is configured for the spraying machine, cleaning liquid is heated, the spraying effect is better, electric heating is used, and the technology is simple and convenient to realize.
Furthermore, the ultrasonic cleaning machine for cleaning the finished product of the tapered roller bearing,
the number of the spraying machines is 3.
Furthermore, the ultrasonic cleaning machine for cleaning the finished product of the tapered roller bearing,
the number of the air knives is 6.
Furthermore, the ultrasonic cleaning machine for cleaning the finished product of the tapered roller bearing,
and a liquid level alarm is arranged in the ultrasonic cleaning module. And a liquid level alarm is arranged to alarm when the liquid level of the ultrasonic cleaning liquid is below a warning line, so that the ultrasonic board is prevented from being damaged due to too low liquid level.
According to the above technical scheme, the utility model discloses following beneficial effect has:
1. the efficiency is improved: the utility model discloses with demagnetization module, spray module, ultrasonic cleaning module, stoving blow clean module and couple together through transmission module, each workshop section automatic connection has promoted efficiency, has saved the manpower.
2. The cleaning effect is good: through demagnetization, spray, ultrasonic cleaning, stoving work flow such as blow-off, demagnetize earlier tapered roller bearing, get rid of its adsorbed metal piece, then through spraying the washing liquid, preliminary wasing, then go into the ultrasonic module, use the further washing of ultrasonic wave cooperation, it is good than traditional cleaning performance that sprays to dry at last.
Drawings
FIG. 1 is the whole of the present invention;
FIG. 2 is a schematic structural view of the spraying machine of the present invention;
fig. 3 is a schematic view of the conveyor belt of the present invention.
In the figure: 1 demagnetization module, 2 spray modules, 3 ultrasonic cleaning modules, 4 drying and blowing modules, 5 transmission modules, 11 demagnetization machines, 21 spray machines, 41 air knives, 51 protrusions, 211 electric steering mechanisms and 212 electric heating mechanisms.
Detailed Description
The technical solutions in the embodiments of the present invention will be described clearly and completely with reference to the accompanying drawings, and it is to be understood that the described embodiments are only some embodiments, but not all embodiments of the present invention. Based on the embodiments in the present invention, all other embodiments obtained by a person skilled in the art without creative work belong to the protection scope of the present invention.
Example 1
As shown in fig. 1, the ultrasonic cleaning machine for cleaning the tapered roller bearing finished product comprises a demagnetization module 1, a spraying module 2, an ultrasonic cleaning module 3, a drying and blowing module 4, a transmission module 5, 2 demagnetization machines 11, 3 spraying machines 21 and 6 air knives 41; the transmission module 5 is a conveyor belt and sequentially passes through the demagnetization module 1, the spraying module 2, the ultrasonic cleaning module 3 and the drying module 4; the demagnetizers are arranged at two sides of the transmission module 5 in the demagnetization module 1; the spraying machine 21 is positioned in the spraying module 2 and is positioned at the upper part of the transmission module 5; the air knives are symmetrically arranged at two sides of the transmission module 5 in the drying and blowing module 4; a liquid level alarm 31 is installed in the ultrasonic cleaning module 3.
During working, finished products of the tapered roller bearing produced and assembled in the previous working section firstly enter a demagnetization module 1 through a conveyor belt, and are demagnetized in an alternating magnetic field formed by demagnetization machines 11 arranged at two sides of the conveyor belt in the demagnetization module 1, so that metal scraps adsorbed by the finished products of the tapered roller bearing are easy to clean, then the finished products of the tapered roller bearing enter a spraying module 2 along with the conveyor belt, a high-speed cleaning liquid is sprayed out by a spraying machine 21 to spray and clean the surface of the finished products of the tapered roller bearing, then the finished products of the tapered roller bearing enter an ultrasonic cleaning module 3 along with the conveyor belt, and ultrasonic fine cleaning is carried out in the ultrasonic cleaning module to thoroughly clean residual stains on the surface and inside; finally, the finished product of the tapered roller bearing comes into the drying module 4 along with the conveyor belt, and strong hot air is blown out from the air knife 41 to dry and finally clean the finished product of the tapered roller bearing.
Example 2
As shown in fig. 1, 2 and 3, an ultrasonic cleaning machine for cleaning a tapered roller bearing finished product comprises a demagnetization module 1, a spray module 2, an ultrasonic cleaning module 3, a drying and blowing module 4, a transmission module 5, 2 demagnetization machines 11, 3 spray machines 21 and 6 air knives 41; the transmission module 5 is a conveyor belt, sequentially passes through the demagnetization module 1, the spraying module 2, the ultrasonic cleaning module 3 and the drying module 4, the cross section of the conveyor belt is evenly distributed with bulges 51, and the finished tapered roller bearing is separated by the bulges 51; the demagnetizers are arranged at two sides of the transmission module 5 in the demagnetization module 1; the spraying machine 21 is positioned in the spraying module 2 and at the upper part of the transmission module 5, and an electric steering mechanism 211 and an electric heating mechanism 212 are arranged on the spraying machine; the air knives are symmetrically arranged at two sides of the transmission module 5 in the drying and blowing module 4; a liquid level alarm 31 is installed in the ultrasonic cleaning module 3, and the distance between the edges of the two sides of the conveyor belt and the inner walls of the two sides of the ultrasonic cleaning module 3 is smaller than the width of a finished tapered roller bearing.
When the device works, the finished product of the tapered roller bearing produced and assembled in the previous working section firstly enters the demagnetization module 1 through the conveyor belt, and is demagnetized in an alternating magnetic field formed by the demagnetization machines 11 arranged at two sides of the conveyor belt in the demagnetization module 1, so that the metal chips adsorbed by the finished product of the tapered roller bearing are easy to clean, and then the finished product of the tapered roller bearing enters the spraying module 2 along with the conveyor belt, the spraying machine 21 heats the cleaning solution, the cleaning solution is sprayed out at a high speed from multiple angles to spray and clean the surface of the finished product of the tapered roller bearing, then the finished product of the tapered roller bearing enters the ultrasonic cleaning module 3 along with the conveyor belt, because the cross section of the conveyor belt is also evenly distributed with the bulges 51, the finished product of the tapered roller bearing is separated by the bulges 51 and does not roll back and forth when entering the ultrasonic cleaning module for cleaning, the finished product of the tapered roller bearing is subjected to ultrasonic fine cleaning in an ultrasonic cleaning module, so that residual stains on the surface and in the inner part are thoroughly cleaned; finally, the finished product of the tapered roller bearing comes into the drying module 4 along with the conveyor belt, and strong hot air is blown out from the air knife 41 to dry and finally clean the finished product of the tapered roller bearing.
The above is only a preferred embodiment of the present invention, and the protection scope of the present invention can not be limited thereby, and the simple equivalent changes and modifications made according to the claims and the utility model also belong to the protection scope of the present invention.
Claims (10)
1. An ultrasonic cleaning machine for cleaning a tapered roller bearing finished product is characterized by comprising a demagnetization module (1), a spraying module (2), an ultrasonic cleaning module (3), a drying and blowing module (4), a transmission module (5), a plurality of demagnetization machines (11), a plurality of spraying machines (21) and a plurality of air knives (41); the transmission module (5) sequentially passes through the demagnetization module (1), the spraying module (2), the ultrasonic cleaning module (3) and the drying and blowing-out module (4); the demagnetizers are arranged on two sides of the transmission module (5) in the demagnetization module (1); the spraying machine (21) is positioned in the spraying module (2) and is positioned at the upper part of the transmission module (5); the air knives are arranged on two sides of the transmission module (5) in the drying and blowing-out module (4) and are symmetrically distributed.
2. An ultrasonic cleaning machine for cleaning finished products of tapered roller bearings as claimed in claim 1, characterized in that said transmission module (5) is a conveyor belt.
3. An ultrasonic cleaning machine for cleaning finished products of tapered roller bearings as claimed in claim 2, characterized in that said conveyor belt has protrusions (51) on the conveyor belt cross section at intervals.
4. An ultrasonic cleaning machine for cleaning the finished product of the tapered roller bearing according to claim 3, characterized in that the distance between the two protrusions (51) on the conveyor belt is greater than the length of the finished product of the tapered roller bearing.
5. The ultrasonic cleaning machine for cleaning the finished product of the tapered roller bearing according to claim 4, wherein the distance between the two side edges of the conveyor belt and the inner walls of the two sides of the ultrasonic cleaning module (3) is less than the width of the finished product of the tapered roller bearing.
6. An ultrasonic cleaning machine for cleaning a tapered roller bearing finished product according to claim 1, characterized in that the sprayer (21) is provided with an electric steering mechanism (211).
7. An ultrasonic cleaning machine for cleaning a tapered roller bearing finished product according to claim 1, characterized in that the spraying machine (21) is provided with an electric heating mechanism (212).
8. An ultrasonic cleaning machine for cleaning finished products of tapered roller bearings according to claim 1, characterized in that the number of the spray machines (21) is 3.
9. The ultrasonic cleaning machine for cleaning the finished products of the tapered roller bearing as claimed in claim 1, wherein the number of the air knives (41) is 6.
10. An ultrasonic cleaning machine for cleaning the finished products of the tapered roller bearings, as claimed in claim 1, is characterized in that a liquid level alarm (31) is installed in the ultrasonic cleaning module (3).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201921037709.3U CN210497382U (en) | 2019-07-04 | 2019-07-04 | Ultrasonic cleaning machine for cleaning finished tapered roller bearing |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201921037709.3U CN210497382U (en) | 2019-07-04 | 2019-07-04 | Ultrasonic cleaning machine for cleaning finished tapered roller bearing |
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| Publication Number | Publication Date |
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| CN210497382U true CN210497382U (en) | 2020-05-12 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN201921037709.3U Active CN210497382U (en) | 2019-07-04 | 2019-07-04 | Ultrasonic cleaning machine for cleaning finished tapered roller bearing |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112517484A (en) * | 2020-10-19 | 2021-03-19 | 张家港三能机电设备有限公司 | Ultrasonic cleaning device for mechanical parts |
-
2019
- 2019-07-04 CN CN201921037709.3U patent/CN210497382U/en active Active
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112517484A (en) * | 2020-10-19 | 2021-03-19 | 张家港三能机电设备有限公司 | Ultrasonic cleaning device for mechanical parts |
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