CN215355003U - Cleaning line for metal parts - Google Patents
Cleaning line for metal parts Download PDFInfo
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- CN215355003U CN215355003U CN202121978504.2U CN202121978504U CN215355003U CN 215355003 U CN215355003 U CN 215355003U CN 202121978504 U CN202121978504 U CN 202121978504U CN 215355003 U CN215355003 U CN 215355003U
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Abstract
The utility model discloses a cleaning line for metal parts, which can improve the cleaning effect of the metal parts and prevent the parts from rusting and comprises a cavity and a crawler-type conveyer belt arranged in the cavity, wherein a demagnetizing mechanism, a spraying rough cleaning mechanism, an ultrasonic cleaning mechanism, a spraying fine cleaning mechanism, an anti-rust treatment mechanism and a drying mechanism are arranged in the cavity, the cavity is also internally provided with a water cutting mechanism, the water cutting mechanism comprises a first fan water cutting device and a second fan water cutting device, the spraying fine cleaning mechanism comprises at least two spraying rinsing devices, and the crawler-type conveyer belt sequentially passes through the demagnetizing mechanism, the spraying rough cleaning mechanism, the ultrasonic cleaning mechanism, the at least two spraying rinsing devices, the first fan water cutting device, the anti-rust treatment mechanism, the second fan water cutting device and the drying mechanism.
Description
Technical Field
The utility model relates to the technical field of metal part production lines, in particular to a metal part cleaning line.
Background
The metal parts refer to the combination of metal blocks, metal rods or metal pipes of various specifications and shapes made of metal materials, and the metal parts are subjected to operations such as punch forming, punching, shearing, cutting and the like in the processing process, but the impurities such as chips, oil stains and the like always remain on the surfaces of the processed and formed metal parts, and the metal parts are cleaned by adopting a cleaning process to ensure that the surfaces of the metal parts meet the cleanliness requirement. The currently common cleaning processes include: after a metal part product enters a cleaning line, the cleaning of oil stain, scrap iron, impurities and the like on the surface of the product is realized through rough spraying, fine spraying, rust prevention, drying and the like in sequence, but the product obtained by adopting the existing cleaning mode has the problems of unclean part cleaning, short rust prevention period, easy rusting and the like.
SUMMERY OF THE UTILITY MODEL
The utility model provides a cleaning line for metal parts, which can improve the cleaning effect of the metal parts and prevent the parts from rusting, and aims to solve the problems that in the prior art, products obtained by cleaning through the existing cleaning production line are not clean in cleaning, are easy to rust and have high energy consumption.
In order to achieve the purpose, the utility model adopts the following technical scheme:
the utility model provides a metal part's cleaning line, its includes the cavity, sets up the crawler-type conveyer belt in the cavity, be provided with in the cavity and move back magnetism mechanism, spray rough cleaning mechanism, ultrasonic cleaning mechanism, spray the fine cleaning mechanism, anti-rust treatment mechanism, dry mechanism, a serial communication port, still be provided with in the cavity and cut water mechanism, it includes that first fan cuts water installation, second fan and cuts water installation to cut water mechanism, it includes two at least rinsing devices that spray to spray the fine cleaning mechanism, crawler-type conveyer belt passes through in proper order move back magnetism mechanism, spray rough cleaning mechanism, ultrasonic cleaning mechanism, two at least spray rinsing device, first fan cut water installation, anti-rust treatment mechanism, second fan and cut water installation, dry mechanism.
It is further characterized in that the method further comprises the steps of,
the demagnetization mechanism comprises a demagnetization coil;
the spraying rough washing mechanism comprises a first washing chamber and a plurality of first spray heads distributed in the first washing chamber, the first spray heads are divided into two groups, each group comprises at least two first spray heads, the two groups of first spray heads are distributed above and below the crawler-type conveyer belt side by side, and the spraying ends of the two groups of first spray heads face the crawler-type conveyer belt;
the ultrasonic cleaning mechanism comprises an ultrasonic chamber and an ultrasonic generator arranged in the ultrasonic chamber;
the spray fine cleaning mechanism comprises a first spray rinsing device and a second spray rinsing device;
the first spray rinsing device comprises a second cleaning chamber and a plurality of second spray heads distributed in the second cleaning chamber, the plurality of second spray heads are equally divided into two groups, each group comprises at least two second spray heads, the two groups of second spray heads are distributed above and below the crawler-type conveying belt side by side, and the spraying ends of the two groups of second spray heads face the crawler-type conveying belt;
the second spray rinsing device comprises a third cleaning chamber and a plurality of third spray heads distributed in the third cleaning chamber, the plurality of third spray heads are divided into two groups, each group comprises at least two third spray heads, the two groups of third spray heads are distributed above and below the crawler-type conveying belt side by side, and the spraying ends of the two groups of third spray heads face the crawler-type conveying belt;
the first fan water-cutting device and the second fan water-cutting device are distributed on two sides of the anti-rust treatment mechanism and comprise air knives;
the spraying rough cleaning mechanism, the second spraying rinsing device and the third spraying rinsing device respectively comprise a circulating water pipeline and a filter communicated with the circulating water pipeline; the filter is used for filtering circulating water, so that the cleaning effect is further improved;
the filter is a bag filter;
drying mechanism includes fan, heater, drying chamber, the port of blowing of fan passes through wind pipeline and drying chamber intercommunication, the heater arrange in the wind pipeline, the crawler-type conveyer belt process the drying chamber, the heater includes a plurality of U type electric heating pipe that distribute side by side.
The spraying rough cleaning mechanism and the first spraying rinsing device are provided with a reserved ultrasonic cleaning mechanism, and the structure of the reserved ultrasonic cleaning mechanism is consistent with that of the ultrasonic cleaning mechanism.
By adopting the structure of the utility model, the following beneficial effects can be achieved: the spraying and fine cleaning mechanism comprises at least two spraying and rinsing devices, namely, metal parts are rinsed at least twice, impurities doped on the surfaces and in gaps of the metal parts are effectively removed, and therefore the cleaning effect is improved.
The both sides of rust-resistant processing mechanism are provided with first fan respectively and cut water installation, second fan and cut water installation in this application cleaning line, before the rust inhibitor rust-resistant processing that adopts rust-resistant processing mechanism, adopt first fan to cut water installation and carry out the drying to the metal parts after the essence is washd, have prevented that the metal parts surface from influencing antirust effect because of remaining moisture, have effectively prevented that the part from rustting.
The spray coarse cleaning mechanism, the second spray rinsing device and the third spray rinsing device are all provided with filters, cleaning liquid after cleaning metal parts enters the filters through a circulating water pipeline, impurities in the cleaning liquid are filtered through the filters and then the filtered cleaning liquid is conveyed to the spray coarse cleaning mechanism, the second spray rinsing device and the third spray rinsing device through the circulating water pipeline, the metal parts are prevented from being cleaned unclean due to the fact that impurities are remained in the cleaning liquid, the cleaning effect is further improved, meanwhile, cyclic utilization of the cleaning liquid is achieved, water waste is reduced, and cost is reduced.
Drawings
FIG. 1 is a schematic front view of the present invention;
fig. 2 is a schematic top view of the present invention.
Detailed Description
Referring to fig. 1 and 2, a cleaning line for metal parts comprises a cavity 1 and a crawler-type conveyor belt 2 arranged in the cavity 1, wherein a demagnetizing mechanism 3, a spraying rough cleaning mechanism 4, an ultrasonic cleaning mechanism 5, a spraying fine cleaning mechanism, an anti-rust treatment mechanism 7, a drying mechanism 8 and a water cutting mechanism are arranged in the cavity 1, the demagnetizing mechanism 3, the spraying rough cleaning mechanism 4, the ultrasonic cleaning mechanism 5, the spraying fine cleaning mechanism, the anti-rust treatment mechanism 7, the drying mechanism 8 and the water cutting mechanism are sequentially distributed, the water cutting mechanism comprises a first fan water cutting device 91 and a second fan water cutting device 92, the spraying fine cleaning mechanism comprises at least two spraying rinsing devices, the spraying fine cleaning mechanism in the embodiment comprises a first spraying rinsing device 61 and a second spraying rinsing device 62, the conveyor belt 2 sequentially passes through the demagnetizing mechanism 3, the spraying rough cleaning mechanism 4, the ultrasonic cleaning mechanism 5, the first spraying rinsing device 61, the second spraying rinsing device 62, the first fan water cutting device 91, the anti-rust treatment mechanism 7 and the second fan water cutting device 92, And a drying mechanism 8.
The demagnetizing mechanism 3 comprises a demagnetizing coil 31, and when the metal part passes through the demagnetizing mechanism 3, the demagnetizing coil can effectively demagnetize the metal part so as to separate impurities such as scrap iron and the like from the metal part in subsequent cleaning; the demagnetizing coils in the embodiment are fixed on two sides of the crawler-type conveying belt through the coil support, so that demagnetization can be performed on two sides of the metal part, and particularly, the demagnetizing effect on the flaky metal part is better.
The spraying rough washing mechanism 4 comprises a first washing chamber 41, a plurality of first spray heads 42 distributed in the first washing chamber 41, a first bag type filter 43 and a first circulating water pipeline, wherein the plurality of first spray heads 42 are equally divided into two groups, each group comprises at least two first spray heads 42, the two groups of first spray heads are distributed above and below the crawler-type conveyer belt 2 side by side, and the spraying ends of the two groups of first spray heads 42 face the crawler-type conveyer belt 2; the cleaning liquid of the spraying rough cleaning mechanism 4 is mixed with a cleaning agent, the cleaning agent is a neutral general metal cleaning agent (the cleaning agent used in the embodiment is Baojinjing 7638), and the ultrasonic cleaning mechanism 5 comprises an ultrasonic chamber 51 and an ultrasonic generator 52 arranged in the ultrasonic chamber 51. The outlet end of the first circulating water pipe communicates with the inlet end of the first filter 43, and the outlet end of the first filter 43 communicates with the inlet end of the first circulating water pipe.
The first spray rinsing device 61 comprises a second cleaning chamber and a plurality of second spray headers 610 distributed in the second cleaning chamber, the plurality of second spray headers 610 are equally divided into two groups, each group comprises at least two second spray heads 610, the two groups of second spray heads 610 are distributed above and below the crawler-type conveying belt side by side, the spraying ends of the two groups of second spray heads 610 face the crawler-type conveying belt 2, the first spray heads and the second spray heads respectively correspond to the upper surface and the lower surface of the metal part to spray and clean the metal part, so that the comprehensive cleaning of the metal part is realized, the cleaning effect is improved, the metal part can be cleaned on two sides without turning over the metal part in the cleaning process, and the cleaning operation is simple and rapid;
the second spray rinsing device 62 comprises a third cleaning chamber and a plurality of third spray headers 620 distributed in the third cleaning chamber, the plurality of third spray headers 620 are equally divided into two groups, each group comprises at least two third spray headers 620, the two groups of third spray headers 620 are distributed above and below the crawler-type conveyer belt 2 side by side, the spraying ends of the two groups of third spray headers 620 face the crawler-type conveyer belt 2, and the cleaning liquid in the first spray rinsing device 61, the second spray rinsing device and the ultrasonic cleaning mechanism is the same as the cleaning liquid in the spray rough cleaning mechanism;
the first fan water cutting device 91 and the second fan water cutting device 92 are distributed on two sides of the anti-rust treatment mechanism, the first fan water cutting device 91 and the second fan water cutting device 92 both comprise air knives 90, the air knives 90 in the embodiment comprise two groups, the two groups of air knives 90 are respectively arranged above and below the crawler-type conveying belt 2, the blowing end of each air knife 90 corresponds to the crawler-type conveying belt 2, at least two air knives 90 are distributed above the crawler-type conveying belt 2 in the embodiment, at least one air knife 90 is distributed below the crawler-type conveying belt 2, the air knives 90 and the crawler-type conveying belt 2 are obliquely distributed at a certain angle (the inclination angle of the air knives in the embodiment is 30 degrees), the air knives are distributed on two sides of the crawler-type conveying belt, water cutting and drying and scrap removing are conveniently carried out on two sides of metal parts, the cleaning effect is improved, the air knives are obliquely arranged, the contact surface of dry air and the metal parts is increased, the effects of drying the cut water and removing chips are further improved, and the air in the air knife 90 in the embodiment is blown out by the super-fan;
the spraying rough cleaning mechanism 4, the first spraying rinsing device 61 and the second spraying rinsing device 62 respectively comprise a circulating water pipeline and a bag filter communicated with the circulating water pipeline; the bag filter is used for filtering circulating water, so that the cleaning effect is further improved; the first spray rinsing device 61 in this embodiment further includes a second filter 611, a second circulating water pipe, the second spray rinsing device 62 includes a third filter 621, a third circulating water pipe, an outlet end of the second circulating water pipe communicates with an inlet end of the second filter 611, an outlet end of the second filter 611 communicates with an inlet end of the second circulating water pipe, and an inlet end of the second circulating water pipe communicates with the second shower head 610, an outlet end of the third circulating water pipe communicates with an inlet end of the third filter 621, an outlet end of the third filter 621 communicates with an inlet end of the third circulating water pipe, and an inlet end of the third circulating water pipe communicates with the third shower head 620.
A reserved ultrasonic cleaning mechanism 10 is arranged between the spraying rough cleaning mechanism 4 and the first spraying rinsing device 61, and the structure of the reserved ultrasonic cleaning mechanism 10 is consistent with that of the ultrasonic cleaning mechanism 5. When metal parts with more complex structures and more gaps need to be cleaned, the reserved ultrasonic cleaning mechanism 10 can be started to perform secondary ultrasonic cleaning on the metal parts, so that the cleaning effect is further improved. The drying mechanism 8 comprises a fan 81, a heater 82 and a drying chamber 83, wherein a blowing port of the fan 81 is communicated with the drying chamber 83 through an air pipeline 84, the heater 82 is arranged in the air pipeline 81, the heater 82 comprises a plurality of U-shaped electric heating pipes 820 which are distributed side by side at intervals, and hot air is blown into the drying chamber 83 through blowing of the fan 81. The crawler belt 2 drives the metal parts subjected to the rust prevention treatment to pass through the drying chamber 83, so that the drying effect of the washed metal parts is further improved.
Be applied to the washing of metal parts such as slide rail tablet with this cleaning line, place metal parts in crawler-type conveyer belt 2, metal parts passes through demagnetization mechanism 3 in proper order under the crawler-type conveyer belt 2 drive effect, spray rough cleaning mechanism 4, ultrasonic cleaning mechanism 5, first rinsing device 61 that sprays, second rinsing device 62 that sprays, first fan water cutting device 91, rust-resistant processing mechanism 7, second fan water cutting device 92, drying mechanism 8, realized metal parts's demagnetization, spray rough cleaning, ultrasonic vibration cleaning, a rinsing, the secondary rinsing, the dry detritus that removes of first cutting, soak rust-resistant, the dry detritus that removes of second cutting, hot air drying etc. operation, the secondary rinsing of second rinsing device 62 that sprays, further improved the cleaning performance.
The above is only a preferred embodiment of the present application, and the present invention is not limited to the above embodiments. It is to be understood that other modifications and variations directly derivable or suggested by those skilled in the art without departing from the spirit and concepts of the utility model are to be considered within the scope of the utility model.
Claims (9)
1. The utility model provides a metal part's cleaning line, its includes the cavity, sets up the crawler-type conveyer belt in the cavity, be provided with in the cavity and move back magnetism mechanism, spray rough cleaning mechanism, ultrasonic cleaning mechanism, spray the fine cleaning mechanism, anti-rust treatment mechanism, dry mechanism, a serial communication port, still be provided with in the cavity and cut water mechanism, it includes that first fan cuts water installation, second fan and cuts water installation to cut water mechanism, it includes two at least rinsing devices that spray to spray the fine cleaning mechanism, crawler-type conveyer belt passes through in proper order move back magnetism mechanism, spray rough cleaning mechanism, ultrasonic cleaning mechanism, two at least spray rinsing device, first fan cut water installation, anti-rust treatment mechanism, second fan and cut water installation, dry mechanism.
2. The metal part cleaning line of claim 1, wherein the demagnetizing mechanism comprises a demagnetizing coil.
3. The metal part cleaning line according to claim 1 or 2, wherein the spraying rough cleaning mechanism comprises a first cleaning chamber and a plurality of first spray heads distributed in the first cleaning chamber, the plurality of first spray heads are equally divided into two groups, each group comprises at least two first spray heads, the two groups of first spray heads are distributed above and below the crawler-type conveyor belt side by side, and the spraying ends of the two groups of first spray heads face the crawler-type conveyor belt.
4. The metal part cleaning line according to claim 3, wherein the ultrasonic cleaning mechanism comprises an ultrasonic chamber, and an ultrasonic generator disposed in the ultrasonic chamber.
5. The metal part cleaning line according to claim 4, wherein the spray finishing mechanism comprises a first spray rinsing device and a second spray rinsing device; first spray rinsing device includes the second purge chamber, distributes in a plurality of second shower heads of second purge chamber, and will be a plurality of the second shower head is equallyd divide into two sets ofly, and every group contains two at least second shower nozzles, and is two sets of the second shower nozzle distributes side by side in crawler-type conveyer belt's top, below, and two sets of the end that sprays of second shower nozzle all moves towards crawler-type conveyer belt.
6. The metal part cleaning line according to claim 5, wherein the second spray rinsing device comprises a third cleaning chamber and a plurality of third spray heads distributed in the third cleaning chamber, the plurality of third spray heads are divided into two groups, each group comprises at least two third spray heads, the two groups of third spray heads are distributed above and below the crawler-type conveyor belt side by side, and the spraying ends of the two groups of third spray heads face the crawler-type conveyor belt.
7. The metal part cleaning line according to claim 6, wherein the spray rough cleaning mechanism, the second spray rinsing device and the third spray rinsing device each comprise a circulating water pipeline and a filter communicated with the circulating water pipeline.
8. The metal part cleaning line according to claim 1 or 7, wherein the first fan water-cutting device and the second fan water-cutting device are distributed on two sides of the rust-proof treatment mechanism, and each of the first fan water-cutting device and the second fan water-cutting device comprises an air knife.
9. The metal part cleaning line according to claim 8, wherein the drying mechanism comprises a fan, a heater and a drying chamber, a blowing port of the fan is communicated with the drying chamber through an air pipeline, the heater is arranged in the air pipeline, the crawler-type conveyer belt passes through the drying chamber, and the heater comprises a plurality of U-shaped electric heating pipes which are distributed side by side.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202121978504.2U CN215355003U (en) | 2021-08-20 | 2021-08-20 | Cleaning line for metal parts |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202121978504.2U CN215355003U (en) | 2021-08-20 | 2021-08-20 | Cleaning line for metal parts |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN215355003U true CN215355003U (en) | 2021-12-31 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202121978504.2U Active CN215355003U (en) | 2021-08-20 | 2021-08-20 | Cleaning line for metal parts |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN215355003U (en) |
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2021
- 2021-08-20 CN CN202121978504.2U patent/CN215355003U/en active Active
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