CN109047152B - A through-type ultrasonic cleaning line for cleaning valve bodies and valve cores - Google Patents
A through-type ultrasonic cleaning line for cleaning valve bodies and valve cores Download PDFInfo
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- CN109047152B CN109047152B CN201810957019.3A CN201810957019A CN109047152B CN 109047152 B CN109047152 B CN 109047152B CN 201810957019 A CN201810957019 A CN 201810957019A CN 109047152 B CN109047152 B CN 109047152B
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- 238000004140 cleaning Methods 0.000 title claims abstract description 67
- 238000004506 ultrasonic cleaning Methods 0.000 title claims abstract description 54
- 238000011010 flushing procedure Methods 0.000 claims abstract description 37
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims abstract description 31
- 238000005520 cutting process Methods 0.000 claims abstract description 23
- 238000001035 drying Methods 0.000 claims abstract description 23
- 230000005587 bubbling Effects 0.000 claims abstract description 15
- 239000007788 liquid Substances 0.000 claims description 68
- 238000003860 storage Methods 0.000 claims description 55
- 238000010438 heat treatment Methods 0.000 claims description 31
- 239000007921 spray Substances 0.000 claims description 23
- 229910001220 stainless steel Inorganic materials 0.000 claims description 16
- 239000010935 stainless steel Substances 0.000 claims description 16
- 238000001816 cooling Methods 0.000 claims description 6
- 238000009826 distribution Methods 0.000 claims description 4
- 238000001914 filtration Methods 0.000 claims description 4
- 230000007246 mechanism Effects 0.000 claims description 4
- 239000011521 glass Substances 0.000 claims description 3
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 abstract description 12
- 229910052782 aluminium Inorganic materials 0.000 abstract description 12
- 230000000694 effects Effects 0.000 abstract description 9
- 239000000843 powder Substances 0.000 abstract description 5
- 239000000428 dust Substances 0.000 abstract description 4
- 239000004576 sand Substances 0.000 description 7
- 230000005540 biological transmission Effects 0.000 description 5
- 238000000034 method Methods 0.000 description 5
- 238000005406 washing Methods 0.000 description 5
- 238000000227 grinding Methods 0.000 description 4
- 230000008569 process Effects 0.000 description 4
- -1 debris Substances 0.000 description 3
- 239000012459 cleaning agent Substances 0.000 description 2
- 238000010586 diagram Methods 0.000 description 2
- 239000012530 fluid Substances 0.000 description 2
- 238000007602 hot air drying Methods 0.000 description 2
- 238000007789 sealing Methods 0.000 description 2
- 239000002893 slag Substances 0.000 description 2
- 239000010963 304 stainless steel Substances 0.000 description 1
- 208000001840 Dandruff Diseases 0.000 description 1
- 229910000589 SAE 304 stainless steel Inorganic materials 0.000 description 1
- 230000003749 cleanliness Effects 0.000 description 1
- 238000011109 contamination Methods 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 238000007689 inspection Methods 0.000 description 1
- 230000001788 irregular Effects 0.000 description 1
- 238000011068 loading method Methods 0.000 description 1
- 239000002245 particle Substances 0.000 description 1
- 229920001296 polysiloxane Polymers 0.000 description 1
- 239000011148 porous material Substances 0.000 description 1
- 230000004044 response Effects 0.000 description 1
- 239000013049 sediment Substances 0.000 description 1
- 238000005507 spraying Methods 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B3/00—Cleaning by methods involving the use or presence of liquid or steam
- B08B3/04—Cleaning involving contact with liquid
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B13/00—Accessories or details of general applicability for machines or apparatus for cleaning
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B3/00—Cleaning by methods involving the use or presence of liquid or steam
- B08B3/04—Cleaning involving contact with liquid
- B08B3/10—Cleaning involving contact with liquid with additional treatment of the liquid or of the object being cleaned, e.g. by heat, by electricity or by vibration
- B08B3/12—Cleaning involving contact with liquid with additional treatment of the liquid or of the object being cleaned, e.g. by heat, by electricity or by vibration by sonic or ultrasonic vibrations
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- Cleaning By Liquid Or Steam (AREA)
Abstract
Description
技术领域Technical field
本发明涉及清洗装置技术领域，具体涉及一种用于清洗阀体阀芯的通过式超声波清洗线。The present invention relates to the technical field of cleaning devices, and in particular to a through-type ultrasonic cleaning line for cleaning valve bodies and valve cores.
背景技术Background technique
铝阀体阀芯广泛应用在各种管道上，比如说天热气管道等，因此，要求这些铝阀体阀芯的密封性能非常好。但是这些铝阀体阀芯在加工完后会存在大量的研磨粉、残屑、灰尘等其他杂物，这些杂物对铝阀体阀芯的密封性能具有非常大的影响，所以，在加工完后需要对其进行清洗，以便达到无研磨粉、残留物的目的。Aluminum valve bodies and valve cores are widely used in various pipelines, such as hot air pipelines, etc. Therefore, these aluminum valve bodies and valve cores are required to have very good sealing performance. However, after processing these aluminum valve bodies and valve cores, there will be a large amount of abrasive powder, debris, dust and other debris. These debris have a great impact on the sealing performance of the aluminum valve bodies and valve cores. Therefore, after processing, It needs to be cleaned afterwards so that there is no abrasive powder or residue.
现有技术中的对铝阀体阀芯进行清洗，通常情况下都是采用人工进行清洗，人工清洗的清洗效果不好、清洗的效率低，同时，还会损伤铝阀体阀芯。In the prior art, the aluminum valve body and valve core are usually cleaned manually. Manual cleaning has poor cleaning effect and low cleaning efficiency. At the same time, it will also damage the aluminum valve body and valve core.
因此，现有技术还有待于改进和发展。Therefore, the existing technology still needs to be improved and developed.
发明内容Contents of the invention
本发明要解决的技术问题在于，针对现有技术的上述缺陷，提供了一种用于清洗阀体阀芯的通过式超声波清洗线，旨在解决现有技术中的铝阀体阀芯采用人工清洗而导致清洗效果及效率差的问题。The technical problem to be solved by the present invention is to provide a through-type ultrasonic cleaning line for cleaning the valve body and valve core in view of the above-mentioned defects of the prior art, aiming to solve the problem of using manual labor for the aluminum valve body and valve core in the prior art. Cleaning results in poor cleaning effect and efficiency.
本发明解决技术问题所采用的技术方案如下：The technical solutions adopted by the present invention to solve the technical problems are as follows:
一种用于清洗阀体阀芯的通过式超声波清洗线，其包括：A through-type ultrasonic cleaning line for cleaning valve body and valve core, which includes:
机架，所述机架上设置有用于传送阀体阀芯的传送装置，所述传送装置包括传送带及用于驱动传送带运动的驱动电机；A frame, which is provided with a transmission device for transmitting the valve body and valve core. The transmission device includes a conveyor belt and a drive motor for driving the movement of the conveyor belt;
所述机架沿着传送带的运行方向依次设置有：第一大流量冲洗装置、第一超声波清洗装置、第一风刀切水装置、第二大流量冲洗装置、第二超声波清洗装置、射流鼓泡清洗装置、第三大流量冲洗装置、第二风刀切水装置和隧道烘干装置；The frame is provided with: a first large flow flushing device, a first ultrasonic cleaning device, a first air knife water cutting device, a second large flow flushing device, a second ultrasonic cleaning device, and a jet drum along the running direction of the conveyor belt. Bubble cleaning device, third largest flow flushing device, second air knife water cutting device and tunnel drying device;
所述传送带在位于第一超声波清洗装置、第二超声波清洗装置和射流鼓泡清洗装置内皆包括下坡段、水平段和上坡段；The conveyor belt includes a downhill section, a horizontal section and an uphill section in the first ultrasonic cleaning device, the second ultrasonic cleaning device and the jet bubble cleaning device;
所述第一大流量冲洗装置和第二大流量冲洗装置皆包括：第一储液槽，设置在第一储液槽后侧的第一副槽，设置在第一副槽内的第一加热管，分别设置在传送带上下两侧的若干个第一上喷头、第一下喷头，与第一上喷头、第一下喷头皆连接的第一喷淋泵，及用于驱动第一上喷头移动的驱动气缸；The first large flow flushing device and the second large flow flushing device both include: a first liquid storage tank, a first auxiliary tank arranged at the rear side of the first liquid storage tank, and a first heating device arranged in the first auxiliary tank. pipe, a plurality of first upper nozzles and first lower nozzles respectively provided on the upper and lower sides of the conveyor belt, a first spray pump connected to both the first upper nozzle and the first lower nozzle, and used to drive the first upper nozzle to move drive cylinder;
所述第一超声波清洗装置包括：第二储液槽，设置在第二储液槽后侧的第二副槽，设置在第二储液槽和第二副槽内的第二加热管，分别设置在传送带的水平段上下两侧的第一振板，所述第一振板上设置有若干个第一超声波换能器，及将第二副槽内的液体输送至第二储液槽内的第一过滤循环泵；The first ultrasonic cleaning device includes: a second liquid storage tank, a second auxiliary tank arranged at the rear side of the second liquid storage tank, a second heating tube arranged in the second liquid storage tank and the second auxiliary tank, respectively. The first vibrating plate is provided on the upper and lower sides of the horizontal section of the conveyor belt. Several first ultrasonic transducers are provided on the first vibrating plate, and the liquid in the second auxiliary tank is transported to the second liquid storage tank. The first filter circulation pump;
第一风刀切水装置和第二风刀切水装置皆包括：第一风机及设置在第一风机出风口的风刀；The first air knife water cutting device and the second air knife water cutting device both include: a first fan and an air knife arranged at the air outlet of the first fan;
所述第二超声波清洗装置包括：第三储液槽，设置在第三储液槽后侧的第三副槽，设置在第三储液槽和第三副槽内的第三加热管，分别设置在传送带的水平段上下两侧的第二振板，所述第二振板上设置有若干个第二超声波换能器，将第三副槽内的液体输送至第三储液槽内的第二过滤循环泵，及分别倾斜设置在传送带的下坡段、上坡段最高处的第二喷头；The second ultrasonic cleaning device includes: a third liquid storage tank, a third auxiliary tank arranged at the rear side of the third liquid storage tank, a third heating tube arranged in the third liquid storage tank and the third auxiliary tank, respectively. Second vibrating plates are provided on the upper and lower sides of the horizontal section of the conveyor belt. Several second ultrasonic transducers are provided on the second vibrating plates to transport the liquid in the third auxiliary tank to the third liquid storage tank. a second filtration circulation pump, and a second nozzle arranged at an angle at the highest point of the downhill section and the uphill section of the conveyor belt respectively;
所述射流鼓泡清洗装置包括：第四储液槽，设置在传送带上侧的第三喷头，设置在传送带下侧的气流鼓泡机构，及与第三喷头连接的第二喷淋泵；The jet bubbling cleaning device includes: a fourth liquid storage tank, a third nozzle provided on the upper side of the conveyor belt, an air flow bubbling mechanism provided on the lower side of the conveyor belt, and a second spray pump connected to the third nozzle;
所述隧道烘干装置包括：第二风机及设置在第二风机一侧的第四加热管。The tunnel drying device includes: a second fan and a fourth heating pipe arranged on one side of the second fan.
优选地，所述第一上喷头设置在一滑动板上，所述滑动板适配有一对导轨，所述驱动气缸的输出轴与滑动板固定连接。Preferably, the first upper nozzle is provided on a sliding plate, the sliding plate is adapted to a pair of guide rails, and the output shaft of the driving cylinder is fixedly connected to the sliding plate.
优选地，所述传送带上设置有若干导向链轮，所述传送带包括两条不锈钢滚轴链条及设置在两条不锈钢滚轴链条之间的不锈钢网带。Preferably, a plurality of guide sprockets are provided on the conveyor belt, which includes two stainless steel roller chains and a stainless steel mesh belt disposed between the two stainless steel roller chains.
优选地，所述隧道烘干装置的出料口设置有用于冷却的第三风机。Preferably, the discharge port of the tunnel drying device is provided with a third fan for cooling.
优选地，所述第一风机为鼓风机，所述第二风机为轴流式风机，所述第三风机为降温风机。Preferably, the first fan is a blower, the second fan is an axial flow fan, and the third fan is a cooling fan.
优选地，所述第一大流量冲洗装置一侧设置有配电箱。Preferably, a distribution box is provided on one side of the first large flow flushing device.
优选地，所述第一储液槽、第二储液槽、第三储液槽和第四储液槽内接设置有液位传感器。Preferably, the first liquid storage tank, the second liquid storage tank, the third liquid storage tank and the fourth liquid storage tank are provided with liquid level sensors internally.
优选地，所述第一加热管、第二加热管和第三加热管皆为不锈钢加热管，所述第四加热管为红外玻璃管加热管。Preferably, the first heating tube, the second heating tube and the third heating tube are all stainless steel heating tubes, and the fourth heating tube is an infrared glass tube heating tube.
优选地，所述第一储液槽和第二储液槽皆设置成倾斜式漏斗状。Preferably, the first liquid storage tank and the second liquid storage tank are both arranged in an inclined funnel shape.
与现有技术相比，本发明所提供的用于清洗阀体阀芯的通过式超声波清洗线，采用第一大流量冲洗装置、第一超声波清洗装置、第一风刀切水装置、第二大流量冲洗装置、第二超声波清洗装置、射流鼓泡清洗装置、第三大流量冲洗装置、第二风刀切水装置和隧道烘干装置对铝阀体阀芯进行清洗和烘干，能够有效的去除铝阀体阀芯上的研磨粉、残屑、灰尘及其杂物，清洗效果非常好，同时，整个清洗和烘干过程都是自动完成，运行稳定可靠，有效的提高了清洗烘干的效率。Compared with the prior art, the through-type ultrasonic cleaning line provided by the present invention for cleaning the valve body and valve core adopts the first large flow flushing device, the first ultrasonic cleaning device, the first air knife water cutting device, the second The large flow flushing device, the second ultrasonic cleaning device, the jet bubbling cleaning device, the third large flow flushing device, the second air knife water cutting device and the tunnel drying device can effectively clean and dry the aluminum valve body and valve core. It can effectively remove the abrasive powder, debris, dust and debris on the aluminum valve body and valve core. The cleaning effect is very good. At the same time, the entire cleaning and drying process is completed automatically. The operation is stable and reliable, which effectively improves the cleaning and drying efficiency. s efficiency.
附图说明Description of drawings
图1是本发明一种用于清洗阀体阀芯的通过式超声波清洗线较佳实施例的前半部分的主视图。Figure 1 is a front view of the front half of a preferred embodiment of a through-type ultrasonic cleaning line for cleaning valve body and valve core of the present invention.
图2是本发明一种用于清洗阀体阀芯的通过式超声波清洗线较佳实施例的后半部分的主视图。Figure 2 is a front view of the rear part of a preferred embodiment of a through-type ultrasonic cleaning line for cleaning valve bodies and valve cores of the present invention.
图3是本发明一种用于清洗阀体阀芯的通过式超声波清洗线较佳实施例的前半部分的俯视图。Figure 3 is a top view of the first half of a preferred embodiment of a through-type ultrasonic cleaning line for cleaning valve bodies and valve cores of the present invention.
图4是本发明一种用于清洗阀体阀芯的通过式超声波清洗线较佳实施例的后半部分的俯视图。Figure 4 is a top view of the second half of a preferred embodiment of a through-type ultrasonic cleaning line for cleaning valve bodies and valve cores of the present invention.
图5是本发明一种用于清洗阀体阀芯的通过式超声波清洗线较佳实施例的左视图。Figure 5 is a left view of a preferred embodiment of a through-type ultrasonic cleaning line for cleaning valve bodies and valve cores of the present invention.
图6是本发明一种用于清洗阀体阀芯的通过式超声波清洗线较佳实施例中的第一振板的结构示意图。Figure 6 is a schematic structural diagram of the first vibrating plate in a preferred embodiment of a through-type ultrasonic cleaning line for cleaning valve body and valve core of the present invention.
图7是本发明一种用于清洗阀体阀芯的通过式超声波清洗线较佳实施例中的第一储液槽的结构示意图。Figure 7 is a schematic structural diagram of the first liquid storage tank in a preferred embodiment of a through-type ultrasonic cleaning line for cleaning valve body and valve core of the present invention.
具体实施方式Detailed ways
为使本发明的目的、技术方案及优点更加清楚、明确，以下参照附图并举实施例对本发明进一步详细说明。应当理解，此处所描述的具体实施例仅仅用以解释本发明，并不用于限定本发明。In order to make the purpose, technical solutions and advantages of the present invention clearer and clearer, the present invention will be further described in detail below with reference to the accompanying drawings and examples. It should be understood that the specific embodiments described here are only used to explain the present invention and are not intended to limit the present invention.
本发明实施例提供了一种用于清洗阀体阀芯的通过式超声波清洗线，如图1至图4所示，其包括：机架10，所述机架10上设置有用于传送阀体阀芯的传送装置11，所述传送装置11包括传送带111及用于驱动传送带111运动的驱动电机112；The embodiment of the present invention provides a through-type ultrasonic cleaning line for cleaning the valve body and valve core. As shown in Figures 1 to 4, it includes: a frame 10, and the frame 10 is provided with a device for transferring the valve body. The transmission device 11 of the valve core, the transmission device 11 includes a conveyor belt 111 and a drive motor 112 for driving the movement of the conveyor belt 111;
所述机架10沿着传送带111的运行方向依次设置有：第一大流量冲洗装置12、第一超声波清洗装置13、第一风刀切水装置14、第二大流量冲洗装置15、第二超声波清洗装置16、射流鼓泡清洗装置17、第三大流量冲洗装置18、第二风刀切水装置19和隧道烘干装置20；The frame 10 is sequentially provided with: a first large flow flushing device 12, a first ultrasonic cleaning device 13, a first air knife water cutting device 14, a second large flow flushing device 15, a second Ultrasonic cleaning device 16, jet bubbling cleaning device 17, third large flow flushing device 18, second air knife water cutting device 19 and tunnel drying device 20;
所述传送带111在位于第一超声波清洗装置13、第二超声波清洗装置16和射流鼓泡清洗装置17内皆包括下坡段151、水平段152和上坡段153；The conveyor belt 111 includes a downhill section 151, a horizontal section 152 and an uphill section 153 in the first ultrasonic cleaning device 13, the second ultrasonic cleaning device 16 and the jet bubble cleaning device 17;
所述第一大流量冲洗装置12和第二大流量冲洗装置15皆包括：第一储液槽121，设置在第一储液槽121后侧的第一副槽122，设置在第一副槽122内的第一加热管123，分别设置在传送带111上下两侧的若干个第一上喷头124、第一下喷头125，与第一上喷头124、第一下喷头125皆连接的第一喷淋泵126，及用于驱动第一上喷头124移动的驱动气缸127；The first large flow flushing device 12 and the second large flow flushing device 15 both include: a first liquid storage tank 121, a first auxiliary tank 122 arranged on the rear side of the first liquid storage tank 121, and a first auxiliary tank 122 arranged on the rear side of the first liquid storage tank 121. The first heating tube 123 in the conveyor belt 111 is provided with several first upper nozzles 124 and first lower nozzles 125 on the upper and lower sides of the conveyor belt 111 respectively. The shower pump 126, and the driving cylinder 127 used to drive the movement of the first upper nozzle 124;
所述第一超声波清洗装置13包括：第二储液槽131，设置在第二储液槽131后侧的第二副槽132，设置在第二储液槽131和第二副槽132内的第二加热管133，分别设置在传送带111的水平段152上下两侧的第一振板134，所述第一振板134上设置有若干个第一超声波换能器1341，及将第二副槽132内的液体输送至第二储液槽131内的第一过滤循环泵135；The first ultrasonic cleaning device 13 includes: a second liquid storage tank 131, a second auxiliary tank 132 provided at the rear side of the second liquid storage tank 131, and a second liquid storage tank 131 and a second auxiliary tank 132. The second heating tubes 133 are respectively arranged on the first vibrating plates 134 on the upper and lower sides of the horizontal section 152 of the conveyor belt 111. A plurality of first ultrasonic transducers 1341 are provided on the first vibrating plate 134, and the second auxiliary The liquid in the tank 132 is transported to the first filter circulation pump 135 in the second liquid storage tank 131;
第一风刀切水装置14和第二风刀切水装置19皆包括：第一风机141及设置在第一风机141出风口的风刀142；The first air knife water cutting device 14 and the second air knife water cutting device 19 both include: a first fan 141 and an air knife 142 arranged at the air outlet of the first fan 141;
所述第二超声波清洗装置16包括：第三储液槽161，设置在第三储液槽后侧的第三副槽162，设置在第三储液槽161和第三副槽162内的第三加热管163，分别设置在传送带111的水平段152上下两侧的第二振板164，所述第二振板164上设置有若干个第二超声波换能器1641，将第三副槽162内的液体输送至第三储液槽161内的第二过滤循环泵165，及分别倾斜设置在传送带111的下坡段151、上坡段153最高处的第二喷头166；The second ultrasonic cleaning device 16 includes: a third liquid storage tank 161, a third auxiliary tank 162 provided at the rear side of the third liquid storage tank, a third liquid storage tank 161 and a third auxiliary tank 162. The three heating tubes 163 are respectively arranged on the second vibrating plates 164 on the upper and lower sides of the horizontal section 152 of the conveyor belt 111. A plurality of second ultrasonic transducers 1641 are provided on the second vibrating plate 164 to connect the third auxiliary groove 162 The liquid in the conveyor belt 111 is transported to the second filter circulation pump 165 in the third liquid storage tank 161, and the second nozzle 166 is inclined at the highest point of the downhill section 151 and the uphill section 153 of the conveyor belt 111;
所述射流鼓泡清洗装置17包括：第四储液槽171，设置在传送带111上侧的第三喷头172，设置在传送带111下侧的气流鼓泡机构173，及与第三喷头172连接的第二喷淋泵174；The jet bubbling cleaning device 17 includes: a fourth liquid storage tank 171, a third nozzle 172 disposed on the upper side of the conveyor belt 111, an air flow bubbling mechanism 173 disposed on the lower side of the conveyor belt 111, and a third nozzle 172 connected to the third nozzle 172. second spray pump 174;
所述隧道烘干装置20包括：第二风机201及设置在第二风机201一侧的第四加热管202。The tunnel drying device 20 includes: a second fan 201 and a fourth heating pipe 202 provided on one side of the second fan 201.
在各个装置之间皆设置有不锈钢防水罩及左右硅胶挡水帘，防止装置在工作时有水溅出及相邻装置之间清洗液串流。Stainless steel waterproof covers and left and right silicone water retaining curtains are installed between each device to prevent water from splashing out when the device is working and cleaning fluid from flowing between adjacent devices.
该通过式超声波清洗线的清洗过程是：The cleaning process of this through-type ultrasonic cleaning line is:
首先由第一大流量冲洗装置12进行冲洗：把需清洗的工件放置在洗篮内，然后将洗篮放置在传送带111上，产品将随着传送带自动、平稳送入各工序段，首先由市水和清洗剂进行多道高压、大流量喷淋清洗。该冲洗装置设置成移动式喷淋，即增加驱动气缸127，由于产品的多样性，针对孔位的偏差，喷头的错位加上移动式对清洗产品全覆盖效果更好。First, the first large-flow flushing device 12 performs flushing: the workpieces to be cleaned are placed in the washing basket, and then the washing basket is placed on the conveyor belt 111. The products will be automatically and smoothly sent to each process section along with the conveyor belt. First, the workpieces to be cleaned are placed in the washing basket. Water and cleaning agent are used for multi-channel high-pressure, large-flow spray cleaning. The flushing device is set up as a mobile spray, that is, a driving cylinder 127 is added. Due to the diversity of products, in view of the deviation of the hole position, the dislocation of the nozzle and the mobile spray have a better effect on full coverage of the cleaning products.
进入第一超声波清洗装置13进行清洗：结合超声波换能器的空化效应进行清除研磨砂、残屑。该清洗装置通过时间为 2-3 分钟左右，通过循环过滤为超声清洗槽提供恒定洁净的洗液循环，大大提高了溶液的再度利用率。Enter the first ultrasonic cleaning device 13 for cleaning: combined with the cavitation effect of the ultrasonic transducer, the grinding sand and debris are removed. The cleaning device has a passing time of about 2-3 minutes and provides constant clean washing liquid circulation for the ultrasonic cleaning tank through circulating filtration, which greatly improves the reuse rate of the solution.
进入第一风刀切水装置14进行风切：从第二储液槽131出来的工件由于会残留有清洗剂，进过第一风刀切水装置14切水后，去除大部分的清洗液，以免对洁净水漂洗的污染。Entering the first air knife water cutting device 14 for air cutting: Since the workpiece coming out of the second liquid storage tank 131 will have residual cleaning agent, most of the cleaning fluid will be removed after entering the first air knife water cutting device 14 to cut water. , to avoid contamination of clean water rinsing.
进入第二大流量冲洗装置15进行冲洗：由于经风切的工件还带有部分的残屑，由于工件内孔隙有很多研磨砂残留，利用大流量高压泵产生强力水柱进行冲洗，该冲洗装置15同样的设置成移动式喷淋，增加驱动气缸127，由于产品的多样性，针对孔位的偏差，喷淋嘴的错位加上移动式对清洗产品全覆盖效果更好。Enter the second largest flow flushing device 15 for flushing: Since the workpiece that has been cut by the wind still contains some debris, and since there is a lot of abrasive sand residue in the pores of the workpiece, a large flow high-pressure pump is used to generate a powerful water column for flushing. This flushing device 15 The same setting is used for mobile spraying, and the driving cylinder 127 is added. Due to the diversity of products, the deviation of the hole position, the dislocation of the spray nozzle and the mobile type have better full coverage of the cleaning products.
进入第二超声波清洗装置16进行清洗:综合考察后，在传送带111的下坡段151和上坡段153设置第二喷头166进行高压喷淋清洗，利用洗篮的倾斜时对产品进行多面的喷淋冲洗，并结合超声波换能器的空化效应进行清除研磨砂。Enter the second ultrasonic cleaning device 16 for cleaning: After comprehensive inspection, a second nozzle 166 is installed on the downhill section 151 and the uphill section 153 of the conveyor belt 111 for high-pressure spray cleaning, and the product is sprayed on multiple sides when the washing basket is tilted. Rinse and combine with the cavitation effect of the ultrasonic transducer to remove the abrasive sand.
进入射流鼓泡清洗装置17进行清洗：为了保证产品的去屑洁净度，再进行射流鼓泡去渣，利用液下射流的冲击力把内孔的研磨残砂带出产品孔外。该清洗装置通过第三喷头172和气流鼓泡机构173进行射流及鼓泡清洗，针对产品的不规则性，射流水做6道大流量水柱，从不同角度针对产品的不规则通孔形成对流带出残砂，力求更彻底的清理干净。Enter the jet bubbling cleaning device 17 for cleaning: In order to ensure the dandruff removal cleanliness of the product, jet bubbling is then used to remove slag, and the impact force of the submerged jet is used to bring the grinding residual sand in the inner hole out of the product hole. The cleaning device performs jet and bubble cleaning through the third nozzle 172 and the air bubble mechanism 173. In response to the irregularities of the product, the jet water creates 6 large-flow water columns to form a convection zone for the irregular through holes of the product from different angles. Remove the residual sand and strive to clean it more thoroughly.
进入第三大流量冲洗装置18进行冲洗：由于产品对研磨砂的清理要求较高，产品经射流及鼓泡后，再经一道的大流量喷淋冲洗，水流达到20立方/H的大流量冲洗。以上多道装置主要针对产品的油污及内孔研磨砂留的层层多次清理。Enter the third largest flow flushing device 18 for flushing: Since the product has high requirements for cleaning the abrasive sand, after the product is jetted and bubbled, it is then flushed by a large flow spray. The water flow reaches a large flow flushing of 20 cubic meters/H. . The above multi-channel device mainly cleans the oil stains on the product and the layers left by the grinding sand in the inner holes multiple times.
进入第二风刀切水装置19进行风切：工件清洗后，经风刀切除大部分的颗粒水珠。Enter the second air knife water cutting device 19 for air cutting: after the workpiece is cleaned, most of the water particles are removed by the air knife.
进行隧道烘干装置20进行烘干：再进行高温热风烘干处理，处理后的产品达到全套清洗工艺效果。The tunnel drying device 20 is used for drying: and then high-temperature hot air drying is performed, and the processed product reaches the effect of a complete set of cleaning processes.
采用本发明的通过式超声波清洗线，只需要一个上料人员和下料人员即可，中途不需要任何人员，有效的减少了人工成本。Using the through-type ultrasonic cleaning line of the present invention, only one loading and unloading personnel are needed, and no personnel are needed in the middle, which effectively reduces labor costs.
该通过式超声波清洗线的工艺流程及主要技术参数如下表所示。The process flow and main technical parameters of this through-type ultrasonic cleaning line are shown in the table below.
如图4所示，每一套所述第一振板134上设置有36个第一超声波换能器1341，每一套功率为1200W，而第一超声波清洗装置13设置有6套第一振板134，这6套第一振板134上下错落设置。同样的，第二振板164也设置有36个超声波换能器，第二超声波清洗装置16也设置了6套第二振板164。第一超声波换能器1341和第二超声波换能器1641皆采用日本NTK公司的换能器。As shown in Figure 4, each set of first vibrating plates 134 is provided with 36 first ultrasonic transducers 1341, each set has a power of 1200W, and the first ultrasonic cleaning device 13 is provided with 6 sets of first vibrating transducers. The six sets of first vibrating plates 134 are arranged staggered up and down. Similarly, the second vibrating plate 164 is also provided with 36 ultrasonic transducers, and the second ultrasonic cleaning device 16 is also provided with 6 sets of second vibrating plates 164 . The first ultrasonic transducer 1341 and the second ultrasonic transducer 1641 both use transducers from Japan NTK Company.
本发明进一步较佳实施例中，所述第一上喷头124设置在一滑动板128上，所述滑动板128适配有一对导轨129，所述驱动气缸127的输出轴与滑动板128固定连接。In a further preferred embodiment of the present invention, the first upper nozzle 124 is arranged on a sliding plate 128. The sliding plate 128 is adapted to a pair of guide rails 129. The output shaft of the driving cylinder 127 is fixedly connected to the sliding plate 128. .
本发明进一步较佳实施例中，所述传送带111上设置有若干导向链轮113，所述传送带111包括两条不锈钢滚轴链条及设置在两条不锈钢滚轴链条之间的不锈钢网带。In a further preferred embodiment of the present invention, a plurality of guide sprockets 113 are provided on the conveyor belt 111. The conveyor belt 111 includes two stainless steel roller chains and a stainless steel mesh belt arranged between the two stainless steel roller chains.
所述不锈钢网带厂38米，304不锈钢网带，网带两端都有导向板，预防产品跑偏，卡位现象发生。网带每个格做定位工装夹具，夹具独立摆放在槽位上，由传送带传送进行各装置内清洗。The stainless steel mesh belt factory is 38 meters, 304 stainless steel mesh belt, with guide plates at both ends of the mesh belt to prevent product deviation and jamming. Each grid of the mesh belt is used as a positioning tooling fixture. The fixtures are placed independently in the slots and are transported by the conveyor belt for cleaning in each device.
本发明进一步较佳实施例中，所述隧道烘干装置20的出料口设置有用于冷却的第三风机21。In a further preferred embodiment of the present invention, the outlet of the tunnel drying device 20 is provided with a third fan 21 for cooling.
本发明进一步较佳实施例中，所述第一风机141为鼓风机，所述第二风机201为轴流式风机，所述第三风机21为降温风机。In a further preferred embodiment of the present invention, the first fan 141 is a blower, the second fan 201 is an axial flow fan, and the third fan 21 is a cooling fan.
本发明进一步较佳实施例中，所述第一大流量冲洗装置12一侧设置有配电箱22。该配电箱22需要配置380VAC，50Hz的三相五线制动力电。In a further preferred embodiment of the present invention, a distribution box 22 is provided on one side of the first large flow flushing device 12 . The distribution box 22 needs to be configured with a 380VAC, 50Hz three-phase five-wire braking power supply.
该通过式超声波清晰先还包括警报器，主要有：The through-type ultrasonic clearer also includes alarms, mainly including:
欠液报警：当任何一个槽体内没有或欠液时，系统都会同时声光报警。Liquid shortage alarm: When there is no liquid or liquid shortage in any tank, the system will sound and light alarm at the same time.
机械故障报警：传输系统机械故障警报。Mechanical failure alarm: Transmission system mechanical failure alarm.
本发明进一步较佳实施例中，所述第一储液槽121、第二储液槽131、第三储液槽161和第四储液槽171内接设置有液位传感器（途中未视出）。In a further preferred embodiment of the present invention, the first liquid storage tank 121, the second liquid storage tank 131, the third liquid storage tank 161 and the fourth liquid storage tank 171 are internally provided with liquid level sensors (not shown in the figure). ).
本发明进一步较佳实施例中，所述第一加热管123、第二加热管133和第三加热管163皆为不锈钢加热管，所述第四加热管202为红外玻璃管加热管。In a further preferred embodiment of the present invention, the first heating tube 123, the second heating tube 133 and the third heating tube 163 are all stainless steel heating tubes, and the fourth heating tube 202 is an infrared glass tube heating tube.
隧道烘干装置20循环热风烘干段的长度7000mm ，其外侧设置有烘干隧道，烘干框的内框尺寸为：7000×1000×450mm 不锈钢板SUS=1.5mm制作，外罩用δ=1.0mm 不锈钢镜面板制作。在烘干温度80~90℃干燥时间约5分钟（速度可调）。The length of the 20-circulation hot air drying section of the tunnel drying device is 7000mm. There is a drying tunnel on the outside. The inner frame size of the drying frame is: 7000×1000×450mm. It is made of stainless steel plate SUS=1.5mm. The outer cover is made of δ=1.0mm. Made of stainless steel mirror panels. The drying time is about 5 minutes at a drying temperature of 80~90°C (the speed is adjustable).
本发明进一步较佳实施例中，如图5所示，所述第一储液槽121和第二储液槽131皆设置成倾斜式漏斗状。所述第一储液槽121或第二储液槽131的左右两侧板往中间倾斜，中间的前面往后倾斜。针对研磨砂容易结垢的特点，第一储液槽121和第二储液槽131做倾斜式漏斗设计，方便冲除沉淀物、掏渣。In a further preferred embodiment of the present invention, as shown in FIG. 5 , the first liquid storage tank 121 and the second liquid storage tank 131 are both arranged in an inclined funnel shape. The left and right side plates of the first liquid storage tank 121 or the second liquid storage tank 131 are inclined toward the middle, and the front side of the middle is inclined toward the rear. In view of the fact that grinding sand is easy to scale, the first liquid storage tank 121 and the second liquid storage tank 131 are designed with inclined funnels to facilitate the removal of sediment and slag.
综上所述，本发明公开了一种用于清洗阀体阀芯的通过式超声波清洗线，采用第一大流量冲洗装置、第一超声波清洗装置、第一风刀切水装置、第二大流量冲洗装置、第二超声波清洗装置、射流鼓泡清洗装置、第三大流量冲洗装置、第二风刀切水装置和隧道烘干装置对铝阀体阀芯进行清洗和烘干，能够有效的去除铝阀体阀芯上的研磨粉、残屑、灰尘及其杂物，清洗效果非常好，同时，整个清洗和烘干过程都是自动完成，运行稳定可靠，有效的提高了清洗烘干的效率。To sum up, the present invention discloses a through-type ultrasonic cleaning line for cleaning the valve body and valve core, which adopts the first large flow flushing device, the first ultrasonic cleaning device, the first air knife water cutting device, the second large The flow flushing device, the second ultrasonic cleaning device, the jet bubbling cleaning device, the third largest flow flushing device, the second air knife water cutting device and the tunnel drying device clean and dry the aluminum valve body and valve core, which can effectively It removes abrasive powder, debris, dust and debris on the aluminum valve body and valve core. The cleaning effect is very good. At the same time, the entire cleaning and drying process is completed automatically. The operation is stable and reliable, which effectively improves the cleaning and drying efficiency. efficiency.
应当理解的是，本发明的应用不限于上述的举例，对本领域普通技术人员来说，可以根据上述说明加以改进或变换，所有这些改进和变换都应属于本发明所附权利要求的保护范围。It should be understood that the application of the present invention is not limited to the above examples. Those of ordinary skill in the art can make improvements or changes based on the above descriptions. All these improvements and changes should fall within the protection scope of the appended claims of the present invention.
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