CN211587684U - Mesh belt type cleaning device for bearing - Google Patents
Mesh belt type cleaning device for bearing Download PDFInfo
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- CN211587684U CN211587684U CN201922245160.3U CN201922245160U CN211587684U CN 211587684 U CN211587684 U CN 211587684U CN 201922245160 U CN201922245160 U CN 201922245160U CN 211587684 U CN211587684 U CN 211587684U
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Abstract
The utility model discloses a mesh belt type cleaning device for a bearing, which comprises a frame; the frame is provided with a demagnetizing mechanism, a spraying and cleaning mechanism, an ultrasonic cleaning tank, a spraying and rinsing mechanism, a blow-drying mechanism and a conveying mesh belt, wherein the conveying mesh belt is used for bearing and conveying a workpiece to be cleaned to sequentially pass through the demagnetizing mechanism, the spraying and cleaning mechanism, the ultrasonic cleaning tank, the spraying and rinsing mechanism and the blow-drying mechanism; the conveying mesh belt passing through the ultrasonic cleaning tank sags and is immersed into the ultrasonic cleaning liquid; the upper portion of frame sets up the housing, sprays wiper mechanism, ultrasonic cleaning tank, sprays rinsing mechanism and weathers the inside that the mechanism cladding set up at the housing, sets up on the housing and inhales the fog fan, will wash, weathers the washing liquid spraying that the in-process formed and discharge through inhaling the fog fan. The utility model discloses combined demagnetization, sprayed washing, ultrasonic cleaning, sprayed multiple functions such as rinsing, weather, carried work piece to above-mentioned each functional areas through the guipure, can realize continuous high-efficient washing.
Description
Technical Field
The utility model relates to a cleaning equipment technical field especially relates to a guipure formula belt cleaning device for bearing.
Background
After machining, the bearing and other workpieces need to be cleaned manually or by equipment so as to remove stains and smudges such as oil, wax, dust, oxide layers and the like attached to the surface in the machining process. The washing apparatus refers to a mechanical apparatus that can be used to perform the above-described cleaning work instead of a human. Currently, the cleaning equipment on the market comprises: ultrasonic cleaning, high-pressure spray cleaning, laser cleaning, steam cleaning, dry ice cleaning, composite cleaning equipment and the like; the most extensive application fields of the cleaning agent belong to spray cleaning and ultrasonic cleaning. The spraying cleaning has the advantages that: the cleaning amount is large, the cleaning effect on common cleaning is excellent, and especially the washing and rinsing effects on the surface of an object are better without residues; the disadvantages are that: the gaps and dead corners of objects are easy to clean and cannot be cleaned completely. Due to the internal cavitation of the liquid, the ultrasonic cleaning can clean the surfaces of all objects which can be contacted with the liquid without dead angles, and has more unique effect on the objects with complex shapes and more gaps; the disadvantages are that: the cleaning amount is much smaller than that of a spray cleaning machine, the operation is relatively complicated, and impurities are easy to remain on the outer surface and gaps due to unclean rinsing.
Meanwhile, the traditional cleaning equipment is usually of a groove type, workers clean workpieces by placing the workpieces into a cleaning groove, and if the workpieces are cleaned one by one during cleaning, the cleaning speed is too slow, and the cleaning efficiency is too low; if multiple workpieces are cleaned simultaneously, some of the workpieces may not be cleaned due to the distance from the vibration source, while the workpieces close to the vibration source are cleaned, resulting in uneven cleaning.
SUMMERY OF THE UTILITY MODEL
The utility model aims at providing a guipure formula belt cleaning device for bearing can solve the technical problem who provides among the above-mentioned background art.
In order to achieve the above object, the utility model discloses a technical scheme be: the mesh belt type cleaning device for the bearing comprises a frame; the machine frame is provided with a demagnetizing mechanism, a spraying and cleaning mechanism, an ultrasonic cleaning tank, a spraying and rinsing mechanism, a blow-drying mechanism and a conveying mesh belt, wherein the conveying mesh belt is used for bearing and conveying a workpiece to be cleaned to sequentially pass through the demagnetizing mechanism, the spraying and cleaning mechanism, the ultrasonic cleaning tank, the spraying and rinsing mechanism and the blow-drying mechanism; the conveying mesh belt passing through the ultrasonic cleaning tank sags and is immersed in the ultrasonic cleaning liquid;
the top and the bottom of the ultrasonic cleaning tank are respectively provided with a plurality of ultrasonic vibration plates which are respectively positioned above and below the conveying mesh belt;
the top of frame sets up the housing, it sets up to spray wiper mechanism, ultrasonic cleaning tank, spray rinsing mechanism and weather the mechanism cladding of drying the inside of housing, set up on the housing and inhale the fog fan, through inhale the fog fan will wash, weather the washing liquid spraying that the in-process formed and discharge.
Preferably, the spray cleaning mechanism comprises a cleaning tank, a plurality of cleaning spray heads and a first liquid storage tank, the cleaning spray heads are arranged right above and right below the conveying mesh belt respectively, the cleaning tank and the first liquid storage tank are arranged at intervals, a first heating device is arranged in the first liquid storage tank, spray cleaning liquid is heated to a set temperature in the first liquid storage tank through the first heating device and then is sprayed out from the cleaning spray heads through a cleaning pump, a first liquid discharge hole is formed in the bottom of the cleaning tank, the spray cleaning liquid sprayed out from the cleaning liquid spray heads is settled and then is discharged to a first filtering device through the first liquid discharge hole, and impurities are filtered out and then recycled to the first liquid storage tank through a first circulating pump;
the spray rinsing mechanism comprises a rinsing tank, a plurality of rinsing spray headers and a second liquid storage tank, the rinsing spray headers are respectively arranged right above and right below the conveying mesh belt, the rinsing tank and the second liquid storage tank are arranged at intervals, a second heating device is arranged in the second liquid storage tank, rinsing cleaning liquid is heated to a set temperature in the second liquid storage tank through the second heating device and then is sprayed out from the rinsing spray headers through a rinsing pump, a second liquid discharge hole is formed in the bottom of the rinsing tank, the rinsing cleaning liquid sprayed out from the rinsing spray headers is discharged to a second filtering device through the second liquid discharge hole after being settled, and the rinsing cleaning liquid is filtered to impurities and then is recycled to the second liquid storage tank through a second circulating pump.
Preferably, the blow-drying mechanism comprises a plurality of air outlets arranged right above the conveying mesh belt, the air outlets are communicated with a blow-drying fan, the blow-drying fan sucks air and blows out the air through the air outlets, and a third heating device is arranged on the air outlets.
Preferably, a feeding table and a discharging table are respectively arranged at the positions of the two ends of the rack corresponding to the conveying mesh belt.
Preferably, the demagnetization mechanism comprises a coil demagnetization machine, and the power of coil demagnetization is not lower than 10 kW.
Preferably, the bottom surface of the cleaning tank is provided with a submergence and lifting angle, the bottom of the cleaning tank is provided with a cleaning solution sedimentation tank, and the first drainage hole is formed in the bottom of the cleaning solution sedimentation tank; the bottom surface of the rinsing tank is provided with submergence and lifting angles, the bottom of the rinsing tank is provided with a rinsing liquid settling tank, and the second liquid discharge hole is formed in the bottom of the rinsing liquid settling tank.
Preferably, the temperature of the sprayed cleaning liquid is raised to 40-60 ℃ through a first heating device, and the pH value of the sprayed cleaning liquid is 8-9; and heating the rinsing cleaning liquid to 40-60 ℃ through a second heating device, wherein the pH value of the rinsing cleaning liquid is 6-8.
Preferably, the filtering precision of the first filtering device and the second filtering device is 1-5 micrometers.
Preferably, the conveying mesh belt is a stainless steel mesh belt, the conveying mesh belt is driven by a transmission motor, and the conveying speed of the conveying mesh belt is adjustable between 0 and 2 m/s.
The utility model has the advantages that: 1. the workpieces are uniformly conveyed to each cleaning mechanism through the conveying mesh belt, and can be uniformly cleaned in a short time, so that the cleaning efficiency is high; 2. the multifunctional cleaning machine combines a plurality of functions of demagnetization, spray cleaning, ultrasonic cleaning, spray rinsing, blow drying and the like, and can realize continuous and efficient cleaning by conveying workpieces to the functional areas through a mesh belt; 3. the cleaning liquid is provided with a heating device, so that the cleaning efficiency is further improved; 4. the fog in the cleaning process can be effectively controlled, and the working environment is improved.
Drawings
FIG. 1 is a front view of a preferred embodiment of the present invention;
FIG. 2 is a top view of FIG. 1;
fig. 3 is a partially enlarged view of a portion a in fig. 1.
Detailed Description
The following detailed description of the preferred embodiments of the present invention will be provided in conjunction with the accompanying drawings, so as to enable those skilled in the art to more easily understand the advantages and features of the present invention, and thereby define the scope of the invention more clearly and clearly.
Referring to fig. 1 to 3, an embodiment of the present invention includes:
a mesh belt type cleaning device for a bearing comprises a frame 1; the machine frame is provided with a demagnetizing mechanism, a spraying and cleaning mechanism 4, an ultrasonic cleaning tank 5, a spraying and rinsing mechanism 6, a blow-drying mechanism and a conveying mesh belt 8, wherein the conveying mesh belt 8 is used for bearing and conveying workpieces to be cleaned to sequentially pass through the demagnetizing mechanism, the spraying and cleaning mechanism 4, the ultrasonic cleaning tank, the spraying and rinsing mechanism 5 and the blow-drying mechanism; the conveying mesh belt 8 has a submergence and lifting angle in the ultrasonic cleaning tank 5, and the conveying mesh belt 8 in the ultrasonic cleaning tank 5 sags and is immersed in the ultrasonic cleaning liquid; the top and the bottom of the ultrasonic cleaning tank 5 are respectively provided with a plurality of ultrasonic vibration plates 501, and the ultrasonic vibration plates 501 are respectively positioned above and below the conveying mesh belt 8.
The demagnetization mechanism comprises a coil demagnetization machine 2, and the power of coil demagnetization is 10 kW.
The top of frame 1 sets up housing 3, it sets up to spray wiper mechanism 4, ultrasonic cleaning tank 5, spray rinsing mechanism 6 and weather the mechanism cladding setting the inside of housing 3, set up on housing 3 and inhale fog fan 10, through inhale the washing liquid spraying discharge that fog fan 10 will wash, weather the in-process and form.
The spraying and cleaning mechanism 4 comprises a cleaning tank 401, a plurality of cleaning spray headers and a first liquid storage tank 405, wherein the cleaning spray headers comprise an upper cleaning spray header 403 arranged right above the conveying mesh belt 8 and a lower cleaning spray header 404 arranged right below the conveying mesh belt 8, the cleaning tank 401 and the first liquid storage tank 405 are arranged at intervals, a first heating device 406 is arranged in the first liquid storage tank 405, spraying cleaning liquid is heated to 50 ℃ in the first liquid storage tank 405 through the first heating device 406 and then is sprayed out from each cleaning spray header through a cleaning pump, the bottom surface of the cleaning tank 401 is provided with a submergence angle and a lifting angle, a cleaning liquid settling tank 402 is arranged at the bottom of the cleaning tank 401, a first liquid discharge hole is arranged at the bottom of the cleaning liquid settling tank 402, and the spraying cleaning liquid sprayed out from the cleaning liquid spray headers is discharged to a first filter 406 through the first liquid discharge hole after settling, after being filtered, the impurities are recycled to the first reservoir 405 through the first circulating pump 407.
The spray rinsing mechanism 6 comprises a rinsing tank arranged below the conveying mesh belt 8, a plurality of rinsing spray headers and a second liquid storage tank, the rinsing spray heads are respectively arranged right above and right below the conveying mesh belt 8, the rinsing tank and the second liquid storage tank are arranged at intervals, a second heating device is arranged in the second liquid storage tank, the rinsing cleaning liquid is heated to a set temperature in the second liquid storage tank through the second heating device and then is communicated to each rinsing spray header through a rinsing pump to be sprayed out, the bottom surface of the rinsing tank is provided with a submergence and lifting angle, the bottom of the rinsing tank is provided with a rinsing liquid settling tank, the bottom of the rinsing liquid settling tank is provided with a second liquid discharge hole, rinsing cleaning liquid sprayed by a rinsing liquid spray head is discharged to a second filter 606 through the second liquid discharge hole after being settled, and the rinsing cleaning liquid is filtered to remove impurities and then is recycled to the second liquid storage tank through a second circulating pump 607.
The first filter 406 is a first-stage filter, the second filter 606 is a second-stage filter, and the filtering precision of the first filter 406 and the second filter 606 is 1-5 micrometers.
The blow-drying mechanism comprises a plurality of air outlets 702 arranged right above the conveying mesh belt 8, the air outlets 702 are communicated with a blow-drying fan 701 and are communicated with the air outlets 702 to be blown out after air is sucked by the blow-drying fan 701, a third heating device (not shown in the figure) is arranged on the air outlets 702 and heats the outlet air of the air outlets 702 to 70-80 ℃, and blow-drying grooves 703 are arranged below the conveying mesh belt 8 and in positions corresponding to the air outlets 702.
And a feeding table 11 and a discharging table 12 are respectively arranged at the positions of the two ends of the rack 1 corresponding to the conveying mesh belt 8.
The temperature of the sprayed cleaning liquid is raised to 40-60 ℃ through a first heating device, and the pH value of the sprayed cleaning liquid is 8-9; and heating the rinsing cleaning liquid to 40-60 ℃ through a second heating device, wherein the pH value of the rinsing cleaning liquid is 6-8.
The conveying mesh belt 8 is a stainless steel mesh belt, the conveying mesh belt 8 is driven by a transmission motor 9, and the conveying speed of the conveying mesh belt is adjustable between 0 and 2 m/s.
The utility model discloses a washing process does: feeding, demagnetization, spray cleaning, ultrasonic cleaning, spray rinsing, blow drying and discharging, the workpiece is carried and conveyed through the conveying mesh belt 8, and the cleaning machine has the advantages of high cleaning efficiency, good cleaning effect, less environmental pollution and the like.
The above only is the embodiment of the present invention, not limiting the patent scope of the present invention, all the equivalent structures or equivalent processes that are used in the specification and the attached drawings or directly or indirectly applied to other related technical fields are included in the patent protection scope of the present invention.
Claims (9)
1. A mesh belt type cleaning device for a bearing comprises a frame; the cleaning machine is characterized in that the rack is provided with a demagnetizing mechanism, a spraying and cleaning mechanism, an ultrasonic cleaning tank, a spraying and rinsing mechanism, a blow-drying mechanism and a conveying mesh belt, wherein the conveying mesh belt is used for bearing and conveying a workpiece to be cleaned to sequentially pass through the demagnetizing mechanism, the spraying and cleaning mechanism, the ultrasonic cleaning tank, the spraying and rinsing mechanism and the blow-drying mechanism; the conveying mesh belt passing through the ultrasonic cleaning tank sags and is immersed in the ultrasonic cleaning liquid;
the top and the bottom of the ultrasonic cleaning tank are respectively provided with a plurality of ultrasonic vibration plates which are respectively positioned above and below the conveying mesh belt;
the top of frame sets up the housing, it sets up to spray wiper mechanism, ultrasonic cleaning tank, spray rinsing mechanism and weather the mechanism cladding of drying the inside of housing, set up on the housing and inhale the fog fan, through inhale the fog fan will wash, weather the washing liquid spraying that the in-process formed and discharge.
2. The mesh belt type cleaning device for the bearing according to claim 1, wherein the spray cleaning mechanism comprises a cleaning tank, a plurality of cleaning spray heads and a first reservoir tank, the cleaning spray heads are arranged right above and right below the conveying mesh belt respectively, the cleaning tank and the first reservoir tank are arranged at intervals, a first heating device is arranged in the first reservoir tank, spray cleaning liquid is heated to a set temperature in the first reservoir tank through the first heating device and then is sprayed out through the cleaning spray heads through a cleaning pump, a first liquid discharge hole is formed in the bottom of the cleaning tank, the spray cleaning liquid sprayed out from the cleaning liquid spray heads is settled and then is discharged to a first filtering device through the first liquid discharge hole, impurities are filtered out and then is recycled to the first reservoir tank through a first circulating pump;
the spray rinsing mechanism comprises a rinsing tank, a plurality of rinsing spray headers and a second liquid storage tank, the rinsing spray headers are respectively arranged right above and right below the conveying mesh belt, the rinsing tank and the second liquid storage tank are arranged at intervals, a second heating device is arranged in the second liquid storage tank, rinsing cleaning liquid is heated to a set temperature in the second liquid storage tank through the second heating device and then is sprayed out from the rinsing spray headers through a rinsing pump, a second liquid discharge hole is formed in the bottom of the rinsing tank, the rinsing cleaning liquid sprayed out from the rinsing spray headers is discharged to a second filtering device through the second liquid discharge hole after being settled, and the rinsing cleaning liquid is filtered to impurities and then is recycled to the second liquid storage tank through a second circulating pump.
3. The mesh belt type cleaning device for the bearing as claimed in claim 1, wherein the drying mechanism comprises a plurality of air outlets disposed directly above the conveying mesh belt, the air outlets are communicated with a drying blower, the drying blower sucks air and blows the air out through the air outlets, and the air outlets are provided with third heating devices.
4. The mesh belt type cleaning device for the bearing according to claim 1, wherein a feeding table and a discharging table are respectively provided at both ends of the frame at positions corresponding to the conveying mesh belt.
5. The mesh belt type cleaning device for the bearing according to claim 1, wherein the demagnetization mechanism comprises a coil demagnetization machine, and the power of coil demagnetization is not lower than 10 kW.
6. The mesh belt type cleaning device for the bearing according to claim 2, wherein the bottom surface of the cleaning tank is provided with a submergence and lifting angle, the bottom of the cleaning tank is provided with a cleaning solution settling tank, and the first drainage hole is formed in the bottom of the cleaning solution settling tank; the bottom surface of the rinsing tank is provided with submergence and lifting angles, the bottom of the rinsing tank is provided with a rinsing liquid settling tank, and the second liquid discharge hole is formed in the bottom of the rinsing liquid settling tank.
7. The mesh belt type cleaning device for the bearing according to claim 2, wherein the temperature of the sprayed cleaning solution is raised to 40-60 ℃ by the first heating device, and the pH value of the sprayed cleaning solution is 8-9; and heating the rinsing cleaning liquid to 40-60 ℃ through a second heating device, wherein the pH value of the rinsing cleaning liquid is 6-8.
8. The mesh belt type cleaning device for the bearing according to claim 2, wherein the filtering precision of the first filtering device and the second filtering device is 1-5 microns.
9. The mesh belt type cleaning device for the bearing according to claim 1, wherein the conveying mesh belt is a stainless steel mesh belt, the conveying mesh belt is driven by a transmission motor, and the conveying speed of the conveying mesh belt is adjustable between 0 and 2 m/s.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201922245160.3U CN211587684U (en) | 2019-12-16 | 2019-12-16 | Mesh belt type cleaning device for bearing |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201922245160.3U CN211587684U (en) | 2019-12-16 | 2019-12-16 | Mesh belt type cleaning device for bearing |
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| Publication Number | Publication Date |
|---|---|
| CN211587684U true CN211587684U (en) | 2020-09-29 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201922245160.3U Active CN211587684U (en) | 2019-12-16 | 2019-12-16 | Mesh belt type cleaning device for bearing |
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Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112517484A (en) * | 2020-10-19 | 2021-03-19 | 张家港三能机电设备有限公司 | Ultrasonic cleaning device for mechanical parts |
| CN113000483A (en) * | 2021-02-20 | 2021-06-22 | 浙江亿龙检测技术有限公司 | Process flow for cleaning bearing parts by using ultrasonic cleaning equipment |
| CN115365224A (en) * | 2022-08-16 | 2022-11-22 | 湖北韩泰智能设备有限公司 | Split type ultrasonic rinsing mechanism for cleaning machine |
-
2019
- 2019-12-16 CN CN201922245160.3U patent/CN211587684U/en active Active
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112517484A (en) * | 2020-10-19 | 2021-03-19 | 张家港三能机电设备有限公司 | Ultrasonic cleaning device for mechanical parts |
| CN113000483A (en) * | 2021-02-20 | 2021-06-22 | 浙江亿龙检测技术有限公司 | Process flow for cleaning bearing parts by using ultrasonic cleaning equipment |
| CN115365224A (en) * | 2022-08-16 | 2022-11-22 | 湖北韩泰智能设备有限公司 | Split type ultrasonic rinsing mechanism for cleaning machine |
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